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308579

Operation

Pressure Relief Procedure

WARNING

SKIN INJECTION HAZARD
The system pressure must be manually
relieved to prevent the system from
starting or spraying accidentally. Fluid

under high pressure can be injected through the
skin and cause serious injury. To reduce the risk of
an injury from injection, splashing fluid, or moving
parts, follow the Pressure Relief Procedure
whenever you:

D

are instructed to relieve the pressure,

D

stop spraying/dispensing,

D

check or service any of the system equipment,

D

or install or clean the spray tip/nozzle.

1.

Lock the gun/valve trigger safety.

2.

Close the pump air bleed valve (S, required in your
system). Refer to Fig. 3.

3.

Shut off the red-handled main air bleed valve (25,
required in your system). Set the ram director
valve (9) to DOWN. The ram will slowly drop.

4.

Unlock the gun/valve trigger safety.

5.

Hold a metal part of the gun/valve firmly to the side
of a grounded metal pail, and trigger the gun/valve
to relieve pressure.

6.

Lock the gun/valve trigger safety.

7.

Open the drain valve (required in your system)
and/or the pump bleeder valve (T), having a con-
tainer ready to catch the drainage.

8.

Leave the drain valve open until you are ready to
spray again.

If you suspect that the spray tip/nozzle or hose is com-
pletely clogged, or that pressure has not been fully re-
lieved after following the steps above,
 very slowly
loosen the tip guard retaining nut or hose end coupling
and relieve pressure gradually, then loosen completely.
Now clear the tip/nozzle or hose.

Starting and Adjusting the Ram

1.

Refer to Fig. 3. Close all air regulators and air
valves.

2.

Open the red-handled main air bleed valve (25)
and set the ram air regulator (18) to 40 psi (280
kPa, 2.8 bar). Pull up on the director valve (9) han-
dle so the arrow points to UP, and let the ram rise
to its full height.

3.

Set a full drum of fluid on the ram base, slide it
back against the tube stop, and center it under the
ram plate (C). Use the drum clamps (U) to center,
hold, and properly align the drum with the ram.
Then remove the drum cover and smooth the sur-
face of the fluid with a straightedge.

WARNING

MOVING PARTS HAZARD
Moving parts can pinch or amputate your
fingers. When the pump is operating and
when raising or lowering the ram, keep

your fingers and hands away from the pump intake,
ram plate, and lip of the drum.

NOTE: Do not use drums that have side bungs or
large dents with this ram. Rough bung openings or
large dents will damage the wipers or stop the ram
plate, resulting in a runaway pump.

4.

Push down on the director valve (9) handle so the
arrow points to DOWN, and lower the ram until the
ram plate is just ready to enter the drum, then set
the valve to neutral. Reposition the drum as neces-
sary so the wipers will not hit the drum lip, then
open the vent valve (V) on the ram plate.

5.

Set the director valve (9) to DOWN and continue
to lower the ram until fluid appears at the vent
valve (V). Set the director valve to neutral and
close the vent valve.

Summary of Contents for 207-279

Page 1: ...on Kit Converts Model 207279 Ram to the 113896 Air Control Assembly 150 psi 100 kPa 10 bar Maximum Air Inlet Pressure 308579F Important Safety Instructions Read all warnings and instructions in this m...

Page 2: ...r valve G Discard the tube and coupling 4 Disassemble the air director valve G air regula tor H and connecting parts from the ram J Dis card these parts Installing the 237999 Conversion Kit 1 Install...

Page 3: ...r 4 into the optional port of the air manifold P Connect the free end of the air hose 6 to the swivel adapter 4 Adjust the position of the brackets 20 21 as necessary then tighten the nuts 23 securely...

Page 4: ...tip guard retaining nut or hose end coupling and relieve pressure gradually then loosen completely Now clear the tip nozzle or hose Starting and Adjusting the Ram 1 Refer to Fig 3 Close all air regula...

Page 5: ...308579 5 Operation 04408A 05560 25 C U Fig 3 18 9 14 V M S T out of view Model 207279 Ram Shown with Check Matet 800 Pump 32...

Page 6: ...cause the ram to lift the entire drum from the ground When the drum is empty follow this procedure to load a new pail of material 1 Stop the pump A by closing the pump air bleed valve G 2 Before raisi...

Page 7: ...r buna N 1 4 in 6 mm ID 1 4 npt mbe 18 in 457 mm 1 7 113896 AIR CONTROL VALVE ASSY Includes items 8 17 28 29 1 8 113029 NIPPLE 1 4 npt 1 9 113030 VALVE air director 1 10 113031 ELBOW 1 4 npt m x f 1 1...

Page 8: ...above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequ...

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