Graco 1053 User Manual Download

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3A0261K

Setup - Operation

1053/1093

Control Box

Patented meter and dispense system for precise one-component micro-dispensing. Not
for use in explosive atmospheres.

Important Safety Instructions

Read all warnings and instructions in this
manual. Save these instructions.

CONTROL POWER

Summary of Contents for 1053

Page 1: ...trol Box Patented meter and dispense system for precise one component micro dispensing Not for use in explosive atmospheres Important Safety Instructions Read all warnings and instructions in this manual Save these instructions CONTROL POWER ...

Page 2: ...ion Diagrams 17 Main Screen 18 Metering Valve Control Screen 19 Shot Size Screen 21 Level 1 Control Screen 22 Level 2 Control Screen 23 Purge Timer Screen 25 Status Screen 27 Motor Status Screen 28 Supervisor Screen 29 Supervisor Help Screen 31 Motor Error Codes Screen 32 Pressure Relief Procedure 33 Shutdown 33 Customer Inputs Outputs 34 Maintenance 35 Troubleshooting 35 Schematics 36 Technical D...

Page 3: ...ated Manuals Component manuals in U S English Part Description 313566 Dispensit 1093 313812 Dispensit 1053 10B 334001 1053 Valve 24V Solenoid Replacement Kit Instructions 334002 1093 Valve 24V Solenoid Replacement Kit Instructions ...

Page 4: ...s equipment includes but is not limited to Protective eyewear Clothing and respirator as recommended by the fluid and solvent manufacturer Gloves Hearing protection FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lig...

Page 5: ...edure in this manual when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over ...

Page 6: ...der out flip the fuse holder 180 push the fuse holder back in and snap the fuse holder cover back into place NOTE Fuse part number V 21610P 120 V power cord part number 81 1051 1 11 240 V power cord part number 121054 FIG 1 Motor Driven Control Box Key A Emergency Stop B Control Power Switch C Touch Panel D Alarm Speaker E Power Input F Start Options Connection H A Tank Level Controls Connection J...

Page 7: ...7 Valve FIG 2 Valve Key AA Motor Release Knob AB Motor AC Amplifiers Up Home Down AD Prox Photo Reflecting Sensor Up AE Prox Photo Reflecting Sensor Home AF Prox Photo Reflecting Sensor Down AG Metering Rod Stroke AA AB AC AD AE AF AG ...

Page 8: ...pails placed on a grounded surface Do not place the pail on a non conductive sur face such as paper or cardboard which interrupts grounding continuity Kits NOTE 80 2957 1 50 1053 1093 control requires three sensor switches to operate Valve control and connec tion kits are sold separately Some assembly required Mounting adapter kit 24V674 may be required for mounting the solenoid to the 1053 valve ...

Page 9: ...nstall the valve See associated drawing for hardware location and wiring information 24E845 1053 Dispense Valve with Added Up and Down Validation Actuation Kit NOTE PX HOME must be below PX UP PX HOME may have been supplied in top hole If so move to the appropriate location as shown 17 18 3 25 4 5 24 27 27 2 26 23 23 1 22 14 15 16 19 20 21 28 6 SOL CSV SOL OSV LS CSV LS OSV AMP D AMP U AMP HOME PG...

Page 10: ...78 2 25 STRAP ground ring 10 16ga 1 19 100166 NUT full hex 1 20 96 0005 2 99 WASHER lock ext 10 1 21 84 0130 25 11 LABEL prot earth grnd 375x 375 1 22 16D050 AMPLIFIER 1chan photo pnp 24vdc 2 23 94 0740 A 99 FITTING elbow swivel 1 4tubex10 32 2 24 127629 VALVE solenoid 4 way 3 position 24V 1 25 82 0217 A 11 MUFFLER air 1 8 NPT 2 26 127632 SCREW socket head 4 40x1 00 2 27 94 0705 1 96 FITTING elbow...

Page 11: ...ation Actuation Kit NOTE PX HOME must be below PX UP PX HOME may have been supplied in top hole If so move to the appropriate location as shown 17 18 3 25 4 5 24 27 27 2 26 23 23 1 22 14 15 16 19 20 21 28 6 SOL CSV SOL OSV LS CSV LS OSV AMP D AMP U AMP HOME PG 2 PX HOME PX D PX U ...

Page 12: ...78 2 25 STRAP ground ring 10 16ga 1 19 100166 NUT full hex 1 20 96 0005 2 99 WASHER lock ext 10 1 21 84 0130 25 11 LABEL prot earth grnd 375x 375 1 22 16D050 AMPLIFIER 1chan photo pnp 24vdc 1 23 94 0740 A 99 FITTING elbow swivel 1 4tubex10 32 2 24 127629 VALVE solenoid 4 way 3 position 24V 1 25 82 0217 A 11 MUFFLER air 1 8 NPT 2 26 127632 SCREW socket head 4 40x1 00 2 27 94 0705 1 96 FITTING elbow...

Page 13: ...ense Valve with Added Actuation Kit NOTE PX HOME must be below PX UP PX HOME may have been supplied in top hole If so move to the appropriate location as shown 4 5 6 27 3 24 18 19 20 25 21 26 28 PX HOME PX UP PX DOWN LS OSV LS CSV SOL CSV SOL OSV PG 2 ...

Page 14: ... STRAP ground ring 10 16ga 1 19 100166 NUT full hex 1 20 96 0005 2 99 WASHER lock ext 10 1 21 84 0130 25 11 LABEL prot earth grnd 375x 375 1 24 127629 VALVE solenoid 4 way 3 position 24V 1 25 82 0217 A 11 MUFFLER air 1 8 NPT 2 26 127632 SCREW socket head 4 40x1 00 2 27 94 0705 1 96 FITTING elbow swivel 1 4 tube 3 28 17A412 WASHER split 4 2 WL D B H 5 5 51 8 51 8 8 51 5 5 51 1 8 7 6 9 9 51 51 8 211...

Page 15: ... changed the distance axis between the sensor and metering block 13 Replacing the sensor 1 Navigate to the Motor Status screen 2 Ensure the metering rod connection block 13 is aligned with the sensor 3 If the display shows a 0 for the sensor switch being adjusted increase the amplifier intensity adjustment screw until the sensor switch display changes to 1 4 Repeat for each sensor switch installed...

Page 16: ...ed Manuals on page 3 12 Perform dispense valve startup procedure See Related Manuals on page 3 Dispensing Operation NOTE See HMI Operation on page 17 for detailed HMI instructions The foot switch the Start button and the optional Cus tomer Start Signal can be used to initiate shots These are referred to as start devices Perform a Shot 1 Navigate to the Metering Valve Control screen 2 Press the Ret...

Page 17: ...7 HMI Operation Screen Navigation Diagrams Motor Driven FIG 3 Main Screen Metering Valve Control Shot Size Flow Rate Level 1 Control Level 2 Control Purge Timer Status Supervisor Supervisor Help Motor Status Motor Error Codes ...

Page 18: ...screen Password The password button enables the user to changes values in certain screens To access the password press the Password Access button shown as 0000 When the keyboard appears enter 5810 then press the Enter key Error Code NOTE The Error Code button is shown on every screen On all screens that it is shown the Error Code button resets the error seen in the error string shown as 0000000000...

Page 19: ...e The air cylinder and pumps immediately retract and remain in the retracted position This is used for mainte nance purposes only Extend Mode The air cylinder and pumps immediately extend and remain in the extended position This position must be selected when the pump is idle for a long period of time Shot Mode The machine cycles the number of times displayed in the Cycle Counter field when the st...

Page 20: ... optional dispense valve OPEN In this mode the dispense valve is held in the open position allowing material to pass through AUTO In this mode the dispense valve opens automatically whenever the pump is cycled CLOSE In this mode the dispense valve is held closed ...

Page 21: ...unt Per Stroke displays 85 00 and Number of Strokes During Purge displays a 4 Shot Size percent Flow Rate mm sec These are the 7 preset Shot Size percent and Flow Rate mm sec values Shot size is in percent of stroke The preset values can be selected using Select Shot Size Flow Rate Combination To edit the preset Shot Size or Flow Rate values log in as the supervisor See Main Screen page 18 Below i...

Page 22: ...l but tons are inoperable if the high level automatic tank refill ing feature was not purchased with this machine Stop Fill button This button stops the automatic tank refilling process for both the A and B component material tanks Message Description Material High The tank level is at or above the high level sen sor Material Low The tank level is below the low level sensor Filling The tank is cur...

Page 23: ...nk goes below the low level sensor the machine shuts down To recover refill the component tank with mate rial to above the low level sensor When 0 is displayed the low level shutdown feature is disabled Alarm Engage button When this button displays 1 and the material level of either the A component tank or the B component tank goes below the low level sensor the audible alarm is activated Auto Fil...

Page 24: ...is counts up to the preset time Fill Timer NOTE If the automatic refilling option has not been pur chased the Fill Timer function is disabled This changes the delay before the Fill Timer Fault mes sage is displayed to the corresponding A Tank Status or B Tank Status field in the Level 1 Control screen If the material level reaches the tank high level sensor before the preset fill time elapses the ...

Page 25: ...Timer switch is in the ON position and the Pump Mode switch is in the Shot or Operator Control position the purge timer unit counts up to the preset time When it reaches the preset time a purge shot is initiated The timer then automatically resets and continues with the sequence of cycling and resetting It continues until the Purge Timer is turned to the OFF position To change the Purge Timer sett...

Page 26: ...00 0 Purge Shot Size button This button shows the Shot Size volume in percent of stroke This volume is dispensed during the ratio check To change the Purge Shot Size volume perform the following steps 1 Select Purge Shot Size button A numeric keypad appears 2 Enter the desired material shot size volume 3 Press the button The Purge Timer screen appears The new shot size percentage appears in the Pu...

Page 27: ...d Reset Maintenance Totalizer button This button resets the Maintenance Totalizer Cycle Totalizer This counter increments each time the machine cycles Dispense Ready This displays 1 if the metering rods are loaded with material and ready to dispense It displays a 0 if the metering tube is reloading or at the end of the dispense cycle Dispense Complete This displays 1 if the metering rods are reloa...

Page 28: ...ing valve rod upper over travel limit switch is activated The dispense valve is in the most retracted position Lower Switch Lower Over Limit Switch Retract This displays 1 when the metering valve rod lower over travel limit switch is activated The dispense valve is in the most extended position Put the dispense valve in this position when it is idle for a long period of time Motor Position Steps T...

Page 29: ...mode For example if the selected shot size is 30 of the metering rods stroke three shots will be taken 90 of the stroke then the metering rods will retract The rods retract after three shots because it cannot do another shot without going over 100 stroke If the selected shot size is greater than 50 of the metering rods stroke the metering rods will retract after every shot Manual Reload W Customer...

Page 30: ...per maximum shot size allowed by the mechanics of the valve Enabling the Valve Type with the 1053 2 in when a 1053 1 in will cause the Low Switch to be tripped and will not allow the Valve to cycle Enabling the Valve Type with the 1053 2 in when a 1093 is used will cause the improper maximum shot size allowed by the mechanics of the valve Enabling the Valve Type with the 1093 when a 1053 1 in or 1...

Page 31: ...Operation 3A0261K 31 Supervisor Help Screen This screen describes the various reload and shot options in the Supervisor screen To get to the Setup Help screen press the Help button on the Supervisor screen ...

Page 32: ...HMI Operation 32 3A0261K Motor Error Codes Screen These screens give descriptions of the motor error codes ...

Page 33: ...rm dispense valve pressure relief procedure See Related Manuals on page 3 Shutdown 1 Go to the Metering Valve Control screen 2 Press the Retract button 3 Press the Extend button 4 Press the Emergency Stop button Ensure every thing is off 5 Twist Emergency Stop to reset 6 Perform Pressure Relief Procedure 7 Perform feed system shutdown procedure See Related Manuals on page 3 8 Perform dispense valv...

Page 34: ...omer Signal Dis pense Ready Output This output is active when the machine is in the Shot Mode and the dispense valve is retracted and loaded with material This output deactivates when the dispense valve is dispensing or if the machine is not in the shot mode Customer Signal Time to Purge Output If the Manual Reload W Customer Signal button under the Supervisor screen is selected this output is act...

Page 35: ...equired Flow control valve closed Open Dispense valve not discharging nor mal or full volume Low material level in reservoirs Fill material reservoirs and prime the machine Air in material tanks Fill reservoirs and prime machine Material leaks past spool valves Spool valve worn or damaged Replace the spool valve and sleeve Material leaks around needle while dispensing Cured material in needle Chec...

Page 36: ...ND 2 ON PANEL SIDE OF CONNECTOR 4 JUMPER PINS 8 AND 9 ON PANEL SIDE OF CONNECTOR 5 CABLE FROM PANEL TO PG 5 TO BE 10 FEET 6 STRIP MOTOR CABLE TO SHIELD AND CLAMP TO BACK PANEL AS SHOWN FIL 1 ZP LMT 3M 6 19 6 RPS 2M 17 6 16 1M EM 253 POSITION MODULE STP 15 6 54 LINE 55 L LOAD N 52 DRIVE I O B B A A GND GND 52 55 GND CN 4 N L1 MOTOR DRIVE PARKER E AC DRIVE 1 5 PG 5 9 8 7 6 2 4 3 1 M1 1L1 1L2 12 6 8 ...

Page 37: ...TART SIGNAL SPOOL RELOAD POSITION VALVE SPOOL SIGNAL CUSTOMER DISPENSE READY SIGNAL CUSTOMER DISPENSE DONE SIGNAL TIME TO PURGE CUSTOMER POSITION SPOOL DISPENSE FLOW RATE MM SEC SHOT SIZE CUSTOMER SELECT 0 0FF 1 0N TOUCH SCREEN CONTROLLED SHOT SIZE SPEED 1 SHOT SIZE SPEED 2 SHOT SIZE SPEED 3 SHOT SIZE SPEED 4 SHOT SIZE SPEED 5 SHOT SIZE SPEED 6 SHOT SIZE SPEED 7 1 1 1 1 0 0 0 0 12 7 0 0 0 1 1 0 1 ...

Page 38: ...1 PIN HTR 1 SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE 10 14 12 13 11 9 7 8 5 6 4 NUMBER 2 3 1 PIN PIN USAGE HTR 1 SPARE SPARE SPARE SPARE SPARE SPARE SPARE 81 1060 7 25 81 1061 7 25 81 1060 7H 25 81 1061 7H 25 7 NUMBER PIN USAGE 4 5 6 2 3 PIN 1 FL 1 NOTE FILTER SUPPLIED BY CUSTOMER PD 1093 1053 1093 NOTE FILTER SUPPLIED BY CUSTOMER FL 1 ENCLOSURE GROUND ST...

Page 39: ...Schematics 3A0261K 39 ...

Page 40: ...Schematics 40 3A0261K ...

Page 41: ...00 psi 0 7 MPa 7 bar Minimum Air Working Pressure 70 psi 480 kPa 4 8 bar Electrical Requirements 120 240V 50 60 Hz Fuses Required 5 x 20 mm 10A fast type F 250 VAC Graco part V 21610P Qty 2 Maximum Amperage 10 amps Dimensions H x L x W 20 in x 8 in x 20 in 508 mm x 203 mm x 508 mm Weight 60 lb 27 2 kg Air Inlet Tube Diameter 0 25 in receptacle ...

Page 42: ...manship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as s...

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