Graco 1040 FDA Instructions-Parts List Manual Download Page 1

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311879F

Instructions - Parts List

Sanitary Series
FDA-Compliant
Diaphragm Pumps

For use in sanitary applications.

Model FD1___ 1040 FDA
Model FD2___ 1590 FDA
Model FD3___ 2150 FDA

120 psi (0.8 MPa, 8 bar) Maximum Air/Fluid Working Pressure

Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.

Refer to the appropriate Pump Matrix on page 26, 34, or 42 to
determine the model number of your pump.

Model 1590

TI8926a

TI8924a

TI8928a

Model 2150

Model 1040

II 2 G

Summary of Contents for 1040 FDA

Page 1: ...FDA Model FD3___ 2150 FDA 120 psi 0 8 MPa 8 bar Maximum Air Fluid Working Pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Refer to the...

Page 2: ...Technical Data 1040 32 Performance Chart 1040 33 Pump Matrix 1590 34 Available Configurations 34 Repair Kit Matrix 1590 35 Available Configurations 35 Parts 1590 36 Dimensional Drawing 1590 39 Technic...

Page 3: ...Conformance Part Number All FD1 FD2 FD3 models Description FDA Compliant Diaphragm Pump Materials of Construction All fluid contacted materials are FDA compliant and meet CFR Title 21 Section 177 Brad...

Page 4: ...T HAZARD Fluid from the gun dispense valve leaks or ruptured components can splash in the eyes or on skin and cause serious injury Follow Pressure Relief Procedure in this manual when you stop operati...

Page 5: ...pose of it according to applicable guidelines PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to he...

Page 6: ...grounding screw and tighten the screw securely Connect the clamp end of the ground wire to a true earth ground Order Part No 222011 Ground Wire and Clamp FIG 1 Fluid hoses Use only grounded hoses with...

Page 7: ...crew the mat ing fitting into the pump air inlet snugly Fluid Suction Line 1 Use flexible grounded fluid hoses 2 For best sealing results use a standard Tri Clamp style sanitary gasket of a flexible m...

Page 8: ...to relieve pressure in the hose if it is plugged The drain valve reduces the risk of serious injury including splashing in the eyes or on the skin or contamination from hazardous fluids when relievin...

Page 9: ...the ports 1 Remove the clamps holding the inlet and or outlet manifold to the covers 2 Reverse the manifold and reattach Install and tighten clamps snugly FIG 3 Key N 1 2 npt f air inlet port P Muffl...

Page 10: ...ruptures See FIG 4 FIG 4 Venting Exhaust Air Read the FIRE AND EXPLOSION HAZARD and TOXIC FLUID OR FUMES HAZARD warnings on page 5 before operating this pump Be sure the system is properly ventilated...

Page 11: ...fluid drain valve J 6 Back out the air regulator C knob and open all bleed type master air valves B E 7 If the fluid hose has a dispensing device hold it open while continuing with the following step...

Page 12: ...Operation 12 311879F...

Page 13: ...sed on what the pump is being used for Use a compatible cleaning solution and always cycle the pump during the entire flushing process Always flush the pump and relieve the pressure before storing it...

Page 14: ...pressur ization Install Pressure Relief Valve see page 10 Dispensing valve clogged Relieve pressure and clear valve Pump operates erratically Clogged suction line Inspect clear Sticky or leaking balls...

Page 15: ...pages 19 21 Pump exhausts excessive air at stall Worn air valve block 7 o ring 6 plate 8 pilot block 18 u cups 10 or pilot pin o rings 17 Repair or replace See page 16 Worn shaft seals 402 Replace Se...

Page 16: ...plate 8 in the cavity seal down Install the three screws 3 using a Torx T20 screwdriver or 7 mm 9 32 in socket wrench Tighten until the screws bottom out on the housing See FIG 8 3 Install an o ring...

Page 17: ...A Detail 5 6 7 2 1 3 2 3 See detail at right Grease Grease lower face 18 5 3 1 TI9088A TI9089A 2 1 3 4 11 12 17 15 16 4 1 2 Insert narrow end first Grease Install with lips facing narrow end of piston...

Page 18: ...e outlet man ifold 103 FIG 9 A Fluid Section Repair Kit is available Refer to the Repair Kit Matrix parts section for the appropriate pump size so that the correct kit for your pump is ordered Parts i...

Page 19: ...ull the fluid covers 101 off the pump See FIG 10 FIG 10 If your pump uses heavy duty diaphragms see page 22 A Fluid Section Repair Kit is available Refer to page 27 35 or 43 to order the correct kit f...

Page 20: ...shaft 24 as follows a Install the o ring 108 on the shaft bolt 107 b Install the fluid side diaphragm plate 105 on the bolt so the rounded side faces the dia phragm 401 c Install the diaphragm 403 Mak...

Page 21: ...side faces diaphragm 401 Air side must face center housing 1 Grease Apply medium strength blue Loctite or equivalent Torque to 60 70 ft lb 81 95 N m at 100 rpm maximum Backer used on pumps with PTFE d...

Page 22: ...04 6 Pull the opposite diaphragm assembly and shaft 24 out of the center housing 1 Hold the shaft flats with a 19 mm open end wrench and remove the diaphragm and air side plate from the shaft 7 Inspec...

Page 23: ...on as the air valve B Securely tighten the clamp 4 Assemble the other diaphragm assembly to the shaft as explained in step 2 This diaphragm will be lifted off the air cover at this point 5 Set the oth...

Page 24: ...t of the housing 1 See FIG 11 2 The bearings 12 15 and 19 are tapered and can only be installed one way Insert the bearings into the center housing 1 tapered end first Using a press or a block and rub...

Page 25: ...3 Insert bearings tapered end first Press fit bearings flush with surface of center housing 1 Apply medium strength blue Loctite or equivalent Torque to 130 150 in lb 15 17 N m 1 2 12 1 16 19 H 22 M 2...

Page 26: ...with PTFE o rings stainless steel seats PTFE balls and PTFE diaphragms is Model FD1111 To order replace ment parts refer to the part lists on pages 29 30 The digits in the matrix do not correspond to...

Page 27: ...materials of construction Parts included in the kit are marked with an asterisk in the parts list for example 201 For example if your pump has stainless steel seats PTFE o rings PTFE balls and PTFE d...

Page 28: ...parts are included in the Pump Repair Kit which may be purchased separately Refer to the Repair Kit Matrix on page 27 to determine the correct kit for your pump These parts are included in Air Valve R...

Page 29: ...RIAGE aluminum 1 6 108730 O RING nitrile 1 7 188616 BLOCK air valve acetal 1 8 15H178 PLATE air valve SST 1 10 112181 PACKING u cup nitrile 2 11 188612 PISTON actuator acetal 2 12 188613 BEARING pisto...

Page 30: ...LAMPS sanitary 4 Digit Ref Part No Description Qty 1 201 15H824 SEAT 316 SST 4 202 15J280 O RING PTFE 4 2 201 15H824 SEAT 316 SST 4 202 15H827 O RING EPDM 4 Digit Ref Part No Description Qty 1 301 112...

Page 31: ...Drawing 1040 1040 FDA IR NLET NPT F IR XHAUST MUFFLER INCLUDED NPT F IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN NLET 3ANITARY LANGE IN UTLET 3ANITARY LANGE VERALL 7IDTH IN MM OUR IN MM DIAMETER HOLE...

Page 32: ...mum suction lift 29 ft 8 83 m wet 16 ft 4 87 m dry Maximum size pumpable solids 1 8 in 3 2 mm Maximum Noise Level at 100 psi full flow 92 dBa Sound Power Level 100 dBa Noise Level at 70 psi and 50 cpm...

Page 33: ...ion Curves A at 120 psi 0 7 MPa 7 bar operating air pressure B at 100 psi 0 7 MPa 7 bar operating air pressure C at 70 psi 0 48 MPa 4 8 bar operating air pressure D at 40 psi 0 28 MPa 2 8 bar operatin...

Page 34: ...l motor stainless steel fluid section stainless steel seats PTFE o rings PTFE balls and PTFE diaphragms is Model No FD2111 To order replacement parts refer to the part lists on pages 37 38 The digits...

Page 35: ...he materials of construction Parts included in the kit are marked with an asterisk in the parts list for example 201 For example if your pump has stainless steel seats PTFE o rings PTFE balls and PTFE...

Page 36: ...included in the Pump Repair Kit which may be purchased separately Refer to the Repair Kit Matrix on page 35 to determine the correct kit for your pump These parts are included in Air Valve Repair Kit...

Page 37: ...num 1 6 108730 O RING nitrile 1 7 188616 BLOCK air valve acetal 1 8 15H178 PLATE air valve SST 1 10 112181 PACKING u cup nitrile 2 11 188612 PISTON actuator acetal 2 12 188613 BEARING piston acetal 2...

Page 38: ...nitary 4 Digit Ref Part No Description Qty 1 201 15H825 SEAT 316 stainless steel 4 202 15H830 O RING PTFE 4 2 201 15H825 SEAT 316 stainless steel 4 202 15H828 O RING EPDM 4 Digit Ref Part No Descripti...

Page 39: ...Drawing 1590 1590 FDA OUR IN MM DIAMETER HOLES IN MM IN MM IR NLET NPT F IR XHAUST MUFFLER INCLUDED NPT F IN MM IN MM IN MM IN MM IN MM IN MM IN MM VERALL 7IDTH IN MM IN NLET 3ANITARY LANGE IN UTLET 3...

Page 40: ...mum suction lift 29 ft 8 83 m wet 14 ft 4 26 m dry Maximum size pumpable solids 3 16 in 4 8 mm Maximum Noise Level at 100 psi full flow 88 dBa Sound Power Level 95 dBa Noise Level at 70 psi and 50 cpm...

Page 41: ...psi 0 7 MPa 7 bar operating air pressure B at 100 psi 0 7 MPa 7 bar operating air pressure C at 70 psi 0 48 MPa 4 8 bar operating air pres sure D at 40 psi 0 28 MPa 2 8 bar operating air pres sure To...

Page 42: ...motor stainless steel fluid section stain less steel seats PTFE o rings PTFE balls and PTFE diaphragms is Model No FD3111 To order replace ment parts refer to the part lists on pages 45 46 The digits...

Page 43: ...the materials of construction Parts included in the kit are marked with an asterisk in the parts list for example 201 For example if your pump has stainless steel seats PTFE o rings PTFE balls and PT...

Page 44: ...cor rect kit for your pump These parts are included in Air Valve Repair Kit 255061 which may be pur chased separately Replacement Danger and Warning labels tags and cards are available at no cost TI89...

Page 45: ...num 1 6 108730 O RING nitrile 1 7 188616 BLOCK air valve acetal 1 8 15H178 PLATE air valve SST 1 10 112181 PACKING u cup nitrile 4 11 188612 PISTON actuator acetal 2 12 188613 BEARING piston acetal 2...

Page 46: ...0490 CLAMP sanitary 4 Digit Ref Part No Description Qty 1 201 15H826 SEAT 316 SST 4 202 15H831 O RING PTFE 4 2 201 15H826 SEAT 316 SST 4 202 15H829 O RING EPDM 4 Digit Ref Part No Description Qty 1 30...

Page 47: ...Drawing 2150 2150 FDA IR NLET NPT F IR XHAUST MUFFLER INCLUDED NPT F IN MM IN MM IN MM IN MM IN MM IN MM IN MM VERALL 7IDTH IN MM IN NLET 3ANITARY LANGE IN UTLET 3ANITARY LANGE OUR IN MM DIAMETER HOLE...

Page 48: ...um suction lift 29 ft 8 83 m wet 16 ft 4 87 m dry Maximum size pumpable solids 1 4 in 6 3 mm Maximum Noise Level at 100 psi full flow 95 dBa Sound Power Level 102 dBa Noise Level at 70 psi and 50 cpm...

Page 49: ...pressure B at 100 psi 0 7 MPa 7 bar operating air pressure C at 70 psi 0 48 MPa 4 8 bar operating air pressure D at 40 psi 0 28 MPa 2 8 bar operating air pressure To find Pump Air Consumption scfm or...

Page 50: ...ED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and the buyer s sole remedy for any breach of warranty shall be as s...

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