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312349G

Instructions, Repair and Parts

10:1 Dyna-Star

®

 

Pump Module

Provides lubricant flow and pressure to operate a single line parallel automatic lubrication 
system. For automatic lubrication systems only.

Single Line Parallel Automatic Lubrication Systems

247444, 247574: Pump Module 
243170: Hydraulic Vent Valve Kit
247538: Hydraulic Control Module Kit
Custom Tank Installation Kit: 60#: 247970; 120#: 247456; 400#: 247457

3500 psi (24 MPa, 240 bar) Maximum Lubricant Outlet Pressure
3500 psi (24 MPa, 240 bar) Maximum Hydraulic Fluid Inlet Pressure
350 psi (2.4 MPa, 24.1 bar) Maximum Regulated Hydraulic Fluid Pressure

Single Line Series Progressive Lubrication Systems

247706, 247707: Pump Module 
247705: Hydraulic Control Module Kit for Remote Mounting with Standard Refinery Drums
247538: Hydraulic Control Module Kit

4500 psi (31 MPa,310 bar) Maximum Lubricant Outlet Pressure
3500 psi (14 MPa, 24.0 bar) Maximum Hydraulic Fluid Inlet Pressure
450 psi (3.1 MPa, 31.0 bar) Maximum Regulated Hydraulic Fluid Pressure

Important Safety Instructions

Read all warnings and instructions in this 
manual. Save these instructions.

Model 247444

Model 247574

Model 247706

Model 247707

ti11453

ti11454

ti10643

ti10911

ENG

Summary of Contents for 10:1 Dyna-Star 247444

Page 1: ...ar Maximum Hydraulic Fluid Inlet Pressure 350 psi 2 4 MPa 24 1 bar Maximum Regulated Hydraulic Fluid Pressure Single Line Series Progressive Lubrication Systems 247706 247707 Pump Module 247705 Hydrau...

Page 2: ...er the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and so...

Page 3: ...RD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equipment Wait until equipment fluid has cooled completely TOXIC FLUI...

Page 4: ...brication Systems provide lubricant flow and pressure to operate a single line series progressive automatic lubrication system The module requires a hydraulic power supply and a timed signal from a lu...

Page 5: ...ulic Control J fitting and replace with Plug R FIG 6 page 9 3 Install Hydraulic Control Module on Reservoir P 4 Connect Tank Line G to Pump D 5 Connect Pump High Pressure Hydraulic Line H to Pump D 6...

Page 6: ...Lubricant Supply Line G to the Lubricant Output Connection C for Single Line Parallel Systems or to Pressure Relief Kit Output Connection for Single Line Series Progressive based Systems 6 Ground sys...

Page 7: ...nnect the 3 way Solenoid Valve P to the timer Hydraulic Control Module 247705 For Single line Progressive Automatic Lubrication Systems with refinery reservoir installation Unless otherwise indicated...

Page 8: ...port L Overflow port M Breather N Flow control valve FCV P Reservoir R Ground wire for non mobile installation S Pressure reducing valve PRV T Hydraulic tank line U Vent valve V Vent line W Follower p...

Page 9: ...h pressure hydraulic line J Vent valve hydraulic control K Hydraulic tank connection L High pressure hydraulic connection M Pressure reducing valve N Flow control valve P 3 way solenoid valve Q Regula...

Page 10: ...0 312349G Custom Tank Installation FIG 7 Vent return port 1 2 inch npt f Vent valve bracket weld locations Pump mounting 343 or 5 16 18 4x Control module 343 or 5 16 18 2x 18 0 Max 5 0 5 0 6 875 3 536...

Page 11: ...relieving pressure 4 Open ball valve 5d page 16 in Pressure Relief Kit 247902 Start up For these instructions see FIG 4 page 8 Prime Vent Line Models 247444 247574 The first time the reservoir is fil...

Page 12: ...rication System Design Guidelines Manual 309015 for instructions on priming remaining system lubricant lines and further operating instructions COMPONENT RUPTURE HAZARD The maximum working pressure of...

Page 13: ...ly branch line Tighten connections and or replace line s Injector failure Repair or replace injector Pressure in tank line too high due to restrictions in tank line or plumbing too small Remove tank l...

Page 14: ...Parts Drawing 14 312349G Parts Drawing See Parts List page 17 Pump hydraulic outlet Pump lubricant outlet Pump hydraulic inlet 1a or 1b 3j 3l 3k 3i 3d 3a 3g 3c 3f 3h 3e ti10644a...

Page 15: ...4n 4j 4b 4h 4f 4g 4r 4p 4k 2h 2n 2g 2b 2p 2e 2c 2i 2k 2d 2j 2a 2f 2m 3a 3b 2q 4a 4h Torque 40 43 ft lbs 54 58 Nm 4c 4e Torque 15 20 ft lbs 20 27 Nm 4d Torque 20 25 ft lbs 27 34 Nm 4f Torque 68 75 ft...

Page 16: ...Parts Drawing 16 312349G Parts Drawing Pressure Relief Kit 5 247902 for models 247706 and 247707 only See Parts List page 17 5g 5f 5e 5d 5j 5c 5h 5b 5a ti11458a...

Page 17: ...BRACKET vent valve 1 2m 194995 HOSE vent 1 2 in 1 2n 238370 HOSE 2 2p 242063 VALVE vent 1 2q 156684 UNION adapter 1 3 247575 KIT reservoir 60 grease models 247574 247706 page 14 1 241486 KIT reservoi...

Page 18: ...Models 247706 247707 2500 to 4500 psi 17 0 to 31 0 MPa 170 to 310 bar Reservoir overflow port size 1 2 inch npt FIG 4 L page 8 Reservoir fill port size 1 2 inch npt FIG 4 K page 8 Hydraulic inlet port...

Page 19: ...ch nps swivel Hydraulic high pressure inlet 3 8 inch nps swivel Hydraulic tank 3 4 inch nps swivel ti10646a Model 247574 Model 247444 Fill port 1 2 inch npt 6 7 16 inch holes 13 7 8 inch bolt circle O...

Page 20: ...essure inlet 3 8 inch nps swivel Hydraulic tank 3 4 inch nps swivel Model 247706 Model 247707 Fill port 1 2 inch npt 6 7 16 inch holes 13 7 8 inch bolt circle Overflow port 1 2 inch npt Lubricant outl...

Page 21: ...Dimensions 312349G 21 Notes...

Page 22: ...t forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or...

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