GPX Demon 150GR Introduction Manual Download

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Contents

- Inspection and Adjustment

Maintenance and Service

Engine Oil

Spark Plug

Maintenance and Adjustment

Air Filter

Battery

Brakes

Clutch

Drive Chain

Tires

Speedometer Setting

Cleaning

Motorcycle Care for Long Storage

Specifications

Summary of Contents for Demon 150GR

Page 1: ... for The design is aimed for it to be a handy economy and easy to use motorbike nevertheless safety and efficiency come as its true ultimate Please study this owner s manual in order for you to enjoy all the advantages of the vehicle This manual also gives you the basic instructions on how to operate keep proper care of your bike including trouble shooting tips For further questions and helps plea...

Page 2: ... 4 General Information 7 Parts Location 7 Chassis Number Engine Serial 11 Number Ignition Key 12 Fuel Tank Cap 13 Starting Engine 14 Gasoline 15 Starter Lever CHOKE 16 Start Riding 17 Taking Off 17 Shifting Gear 18 Brakes 20 ...

Page 3: ...aintenance and Service 21 Engine Oil 22 Spark Plug 23 Maintenance and Adjustment 24 Air Filter 25 Battery 26 Brakes 27 Clutch 29 Drive Chain 30 Tires 31 Speedometer Setting 32 Cleaning 33 Motorcycle Care for Long Storage 38 Specifications 41 ...

Page 4: ... to protect your body from crashing in an accident therefore wearing the right gear could save your life However they must be comfortably well fitted and not obstructing your visions and moves that can lead to accidents Always signal and look thoroughly before changing lanes Do not rely only on the side mirrors but also evaluate the speed and distance of other vehicles Downshifting when riding up ...

Page 5: ...y release the throttle to reduce speed and use both brakes simultaneously If you have a sudden urge to speed up while riding downshifting gear to get full response of the engine for power to accelerate Riding at an appropriate speed and avoid excessive speed for a safety ride fuel economy and keeping your motorbike to last Be more careful when riding on the wet and slippery road Reduce speed and k...

Page 6: ... damage to the engine At all time of riding your hands must be holding the handlebars and your feet are firmly on the pegs Above rules are mandatory and need to be followed strictly for your safety as well to keep the vehicle at its best performance and last longer 6 ...

Page 7: ...General Information Parts Location 1 Mirror 2 Clutch Lever 3 Speedometer 4 Hand Brake 5 Right Hand Switch 6 Left Hand Switch 7 Ignition Switch Key 7 ...

Page 8: ...light 11 MODE 16 Adjust light 2 temperature 7 Clock 12 Speed meter 17 Cooling system 3 Neutral gear light N 8 Right turning light 13 ADJ light 4 High beam warning light 9 Round per minute rpm 14 Odometer 5 Engine problem light 10 Fuel lever 15 Gear position 8 ...

Page 9: ...General Information Left Handlebar 1 Signal light 2 Lights High Low Beam 3 Turning light switch 4 Horn Right Handlebar 1 Engine Kill Switch 2 Hazard light switch 3 Ignition Switch 9 ...

Page 10: ...10 1 Main Head Light 6 Rear Brake 2 Mirror 7 Engine 3 Seat 8 Front Brake Disc 4 Tail Brake Light 9 Fuel Tank 5 Muffler ...

Page 11: ...Chassis Number Engine Serial Number 11 ...

Page 12: ...Ignition Key Ignition Ignition key switches in 3 ways i e LOCK OFF and ON A Key Slot B ON Position C OFF Position D Steering LOCK Position 12 ...

Page 13: ...Fuel Tank Cap Opening Lift the Key Lid insert the key and turn clockwise Lift the fuel cap Closing Push the cap down Pull off the key Seat Lock is located under the piler seat 13 ...

Page 14: ...ine 1 Starting at neutral position 2 Starting at gear shifted switch ignition to ON switch to Position squeeze and hold the clutch lever push the start button 14 Switch ignition to ON Switch position Squeeze and hold the clutch lever Push the start button ...

Page 15: ...Starting the Engine Gasoline Gasoline use Only Gasohol Octane 91 95 or Benzine Don t fill to much fuel it will cause leaking For better use of EFI must keep the fuel level above 2 Liter 15 ...

Page 16: ...Starting Engine 1 Should start the engine after the key was used for 10 second or when you see the fuel pump stop working 2 Engine warning light will be turn of when you start the engine 16 ...

Page 17: ...Riding Taking Off 17 Kick up the stand Start the Engine Squeeze clutch A Shift to the first fear Tap down the shifter once Gently and slightly twist the throttle until the bike begins to move forward ...

Page 18: ...reset for the next shift Shifting to Neutral N squeeze the clutch kick the shifter down once to get to 1st gear and kick up very softly once to get to the Neutral N Caution Always use the clutch when changing gears for smooth shifting 18 1st gear pull the clutch towards you A at the same time shift into 1st gear by tapping down wards once on the shifter Release your foot when the gear is in positi...

Page 19: ...Riding Speed to Shifting Gear Position Speed KM Hr 1st 10 20 2nd 20 40 3rd 40 60 4th 60 70 5th 70 80 6th More than 80 19 ...

Page 20: ...n case of emergency stop apply the right pressure to the brake try to keep control and downshift the gears 20 Close the throttle completely without using the clutch unless you need to shift gear to help slowdown the engine Gradually downshift until you are in the 1st gear and the bike stops Use both front brake A and rear brake B together Do not grab harshly at the brake your front wheel will lock...

Page 21: ... 000 KM 7 Brakes Check adjust brake performance 8 Swingarm Axel Fasten 9 Wheels Check alignment change if necessary 10 Wheel Bearings Fasten loosen or change if necessary 11 Steering Head Fasten loosen replace lubricant at every 8 000 Bearings KM 12 Shock Absorber Check for oil leakage change as necessary 13 Rear Suspension Check for oil leakage change as necessary 14 Drive Chain Check the slack c...

Page 22: ...est performance always maintain the level of the engine oil and change at regular intervals 22 22 Engine oil change 1 Must change in every 3 000 km 2 For engine oil filter must change every 6 00 km Capacity Normal 1 1 liter with filter 1 2 liter Direct 1 4 liter Engine oil standard SAE 10W40 JASOMA2 ...

Page 23: ...kit Thread and tighten the new plug in by reversing the removal steps A Spark Plug B Spark Plug Cap 23 Specified Spark Plug NGK DCPR8B Gap 0 9 mm Tightening Torque 12 Nm Remove Change Spark plug Remove the spark plug cap B Unthread the plug using a wrench included in the owner s tool kit Thread and tighten the new plug in by reversing the removal steps ...

Page 24: ...ustment Engine warning light 24 Incase that when you starting the engine but engine warning light still showing or blinking it s mean there s a problem in EFI please take your bike to showroom or dealer to fix the problem ...

Page 25: ...l Reinstall by reversing the removing steps 25 When air filter is dirty it affects the engine performance and fuel economy and possibly deteriorates the spark plug Remarks Avoid storing things in the seat for better air flow Remove the seat Remove the airbox case cover on the right Remove the filter cap Clean the filter Reinstall Reinstall by reversing the removing steps ...

Page 26: ...r strap Remove the battery leads first the negative then the positive respectively for safety reason Replace and reinstall by reverse removing steps 26 Battery size YUASA YTZ7v 12V 6 3AH Removing Battery Remove the passenger s seat Remove the rider s seat Remove the rubber strap Remove the battery leads first the negative then the positive respectively for safety reason Replace and reinstall by re...

Page 27: ...id level must always be above the minimum mark A If you find the fluid is low as to hitting the bottom level B check the followings 1 Check brake pads for wear change if necessary and the fluid will flow the upper level 2 Check for leakage at top and bottom of the pump housing and each fluid lines 27 Maintenance and Adjustment Standard brake fluid DOT 4 ...

Page 28: ...Brakes Rear Brake Brake Disc If the brake pad had worn to less than 1 mm thick have both as a set changed 28 ...

Page 29: ...out clutch makes it difficult to shift gears and may even cause damage to gearbox Therefore it is necessary to have the clutch checked and adjusted per scheduled Loosen the clutch cable lock nut Adjust clutch lever free player to 5 10 mm 29 ...

Page 30: ...ve Chain Checking the drive chain slack Place the bike on the side stand Push up and press down the midway point between the front and rear sprockets If the slack found too low adjust it to the 20 25 mm 30 Specify tension 20mm 25mm ...

Page 31: ...s air pressure up to the specification gets it the best traction and performance on the road Checking the pressure Unscrew the valve stem cap A Use tire pressure gauge to read the pressure 31 Pressure Tire Size Front 33 psi 100 80 17 tubeless Rear 36 psi 140 70 17 tubeless ...

Page 32: ... Setting 1 Press ADJ and choose TRIP 2 Press and hold ADJ button and set the value to 0 Clock Setting 1 Press MODE button until the clock blink 2 Press MODE button to decrease the time 3 Press ADJ button to increase the time 4 Press MODE again if you finish setting until the clock stop blinking 32 Speed o Meter Setting ...

Page 33: ...oat The engine and muffler need to be really cold before you do wash Take extra care on seals brake pads and rubber parts from contacting grease Use no harsh cleaning agent and is friendly to the paint Avoid using the very chemical detergent which contain ammonia especially those home glass cleaners Benzene brake fluid and radiator coolant are harmful to plastic parts clean the parts as soon as yo...

Page 34: ...e fuel tank cap First rinse away the dust and remove dirt with water Mix the cleaning agent and water to the proportion use soft clean cloth or sponge to gently rub the bike Rince off with soft or foggy spray of clean water Wipe with soft cloth to dry and see if all dirt is gone Air blower is not recommended to dry your bike it may cause flaws to the paint finished Restart the engine at and run id...

Page 35: ... increases the corrosive action of the salt After a ride in the rain if condensation got in your headlight lens clean and dry your bike Run the engine and turn the headlight on to dry the moist Paint Finished Parts After done wash and dry wax and polish all the painted surface plus the metal and plastic parts This should be done once in every three months Avoid using paint removers that will impai...

Page 36: ...ith motorcycle plastic care product Important Notes Using common home cleaner can easily damage the motorcycle s plastic parts e g benzene brake fluid glass cleaner thread locker etc If the plastic parts get in contact with the aforementioned clean and check for damage immediately Do not use sand paper or wire brush to scrub on the plastic surface 36 ...

Page 37: ... wheels coated or non coated use only the non acidic aluminum wheel cleaner to avoid damages Leather Vinyl and Rubber Parts If your motorcycle is equipped with leather use the leather cleaner Same to vinyl use the vinyl cleaner Using general home cleaner or just water will shorten the life of the part For rubber parts or tires polish and coat with tire dressing spray or liquid to keep them long la...

Page 38: ...rip and loss of control Long time Storage Preparing your bike for long storage Clean your bike Start the engine for a while and drain the engine oil Fill new engine oil in up to the marked level 38 Preparing your bike for long storage Clean your bike Start the engine for a while and drain the engine oil Fill up new engine oil up to the marked level 39 ...

Page 39: ... commonly gives number of flammable vapors Store your bike in a well ventilated place switch the ignition key to OFF position Do not smoke and avoid generation of ignition sources Gasoline is hazardous material and needs to be disposed of properly Remove the spark plug Pour tiny bit of engine oil by using the oil can into the spark plugholes Start the engine this is to allow the oil to coat thorou...

Page 40: ...careful Oil can squirt to your eye or face while injecting it in to the spark plug hole If this happens rinse with lots of water and rush to doctor to make sure it won t sustain permanent damage 40 Maintenance and Adjustment Long time storage CAUTION ...

Page 41: ...m CDI Clutch Wet type Gear 6 speed Dimensions 750 x 1 835 x 1 050 mm Seat Height from Ground 780 mm 41 Model DEMON GR200R Engine 198cc Cylinder 1 Cylinder 4 stroke SOHC Cooling system Liquid cooled Bore Stroke 65 5 x 58 8 mm Compression ratio 11 1 Idle speed power 1 500 150 rpm Starting system Electric Ignition system Electronic Clutch Wet type Gear 6 Speed Fuel Gasohol 91 95 or Benzine Fuel injec...

Page 42: ...5 mm Seat height from ground 815 mm Engine height from ground 159 mm Wheel distance 1 350 mm Weight 155 kgs Fuel capacity 11 Liter Front tire 100 80 R17 Tube less Rear tire 140 70 R17 Tube less Battery 12v 6 3 Ah Spark plug NGK CPR8EA 9 42 ...

Page 43: ...Notes ...

Page 44: ...Notes ...

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