4
SYMPTOM
PROBABLE CAUSE
CORRECTIVE ACTION
A. PUMP WON’T PRIME
1. Dirty strainer screen
Remove and clean strainer.
2. Suction line problem
Check for leaks in suction line.
3. Pump outlet is blocked or valve is shutoff
Check pump outlet system for blockage.
4. Fluid level below suction pipe
Refill tank or add longer suction pipe.
5. Fluid viscosity exceeds pumps rated capability Refer to the Viscosity Charts for viscosity limits.
6. Gerotor is locked
Inspect gerotor for smooth rotation. Remove any debris.
7. Excessive gerotor wear
Inspect gerotor. Replace if worn.
8. Bypass valve not seating
Remove / inspect bypass valve. Clean if necessary.
B. LOW FLOWRATE
1. Dirty strainer screen
Remove and clean strainer.
2. Suction line problem
Check for leaks in suction line.
3. Fluid viscosity exceeds pumps rated capability Refer to the Viscosity Charts for viscosity limits.
4. Nozzle or meter pressure exceeds product
Replace meter or nozzle.
specifications
5. Bypass valve not seating
Remove / inspect bypass valve. Clean if necessary.
6. Excessive gerotor wear
Inspect gerotor. Replace if worn.
7. Low voltage to motor
Ensure power at motor is at proper voltage.
C. MOTOR STALLS WHEN 1. Bypass valve is sticking
Remove / inspect bypass valve. Clean if necessary.
VALVE/NOZZLE IS
CLOSED
D. MOTOR STALLS WHEN 1. Fluid viscosity exceeds pumps rated capability Refer to the Viscosity Charts for viscosity limits.
PUMP FIRST STARTS
2. Gerotor is locked
Inspect gerotor for smooth rotation. Remove any debris.
E. MOTOR OVERHEATS
1. Fluid viscosity exceeds pumps rated capability Refer to the Viscosity Charts for viscosity limits.
2. Gerotor is not rotating smoothly
Inspect gerotor for smooth rotation. Remove any debris.
3. Incorrect voltage
Ensure power at motor is at proper voltage.
F. MOTOR WILL NOT
1. No power to motor
Check circuit breakers and electrical connections.
TURN ON
2. Switch failure
Replace switch.
3. Motor has tripped internal motor protection
Allow motor to cool for at least 30 minutes.
G. PUMPS LEAK
1. Missing or damaged seals
Inspect affected areas for proper O-ring sealing.
2. Shaft seal damage
Inspect and replace shaft seal if needed.
3. Incompatible fluid pumped
Check if fluid is compatible with aluminum, brass, nitrile rubber,
stainless steel, steel and zinc plated steel.
TROUBLESHOOTING
Summary of Contents for L 5016
Page 5: ...5 VISCOSITY CHARTS...