GORMAN-RUPP SELF-PRIMING CENTRIFUGAL PUMPS Installation And Operation Manual Download Page 17

SELF-PRIMING CENTRIFUGAL PUMPS

OM--04760

OPERATION

PAGE C -- 2

companying decals. Reverse rotation

could loosen the impeller and seriously

damage the pump.

If the pump is driven by an electric motor, consult
the operating manual furnished with the motor be-
fore attempting to start the motor.

If rotation is incorrect on a three-phase motor, have
a qualified electrician interchange any two of the
three phase wires to change direction. If rotation is
incorrect on a single-phase motor, consult the lit-
erature supplied with the motor for specific instruc-
tions.

OPERATION

Pump speed and operating points must be

within the continuous performance range

shown on the pump curve. (See the Parts

List Manual accompanying the pump.)

Lines With a Bypass

Close the discharge throttling valve (if so
equipped) so that the pump will not have to prime
against the weight of the liquid in the discharge
line. Air from the suction line will be discharged
through the bypass line back to the wet well during
the priming cycle. When the pump is fully primed
and liquid is flowing steadily from the bypass line,
open the discharge throttling valve. Liquid will then
continue to circulate through the bypass line while
the pump is in operation.

Lines Without a Bypass

Open all valves in the discharge line and start the
power source. Priming is indicated by a positive
reading on the discharge pressure gauge or by a
quieter operation. The pump may not prime imme-
diately because the suction line must first fill with
liquid. If the pump fails to prime within five minutes,
stop it and check the suction line for leaks.

After the pump has been primed, partially close the
discharge line throttling valve in order to fill the line
slowly and guard against excessive shock pres-

sure which could damage pipe ends, gaskets,
sprinkler heads, and any other fixtures connected
to the line. When the discharge line is completely
filled, adjust the throttling valve to the required flow
rate.

Do not operate the pump against a

closed discharge throttling valve for

long periods of time. If operated against

a closed discharge throttling valve,

pump components will deteriorate, and

the liquid could come to a boil, build

pressure, and cause the pump casing to

rupture or explode.

Leakage

No leakage should be visible at pump mating sur-
faces, or at pump connections or fittings. Keep all
line connections and fittings tight to maintain maxi-
mum pump efficiency.

Liquid Temperature And Overheating

Refer to the Specification Data sheet for the

maxi-

mum

liquid temperature for your specific pump.

Do not apply the pump at a higher operating tem-
perature.

Overheating can occur if operated with the valves
in the suction or discharge lines closed. Operating
against closed valves could bring the liquid to a
boil, build pressure, and cause the pump to rup-
ture or explode. If overheating occurs, stop the
pump and allow it to cool before servicing it. Refill
the pump casing with cool liquid.

Allow an over-heated pump to com-

pletely cool before servicing

.

Do not re-

move plates, covers, gauges, or fittings

from an over-heated pump. Liquid with-

in the pump can reach boiling tempera-

tures, and vapor pressure within the

pump can cause parts being disen-

gaged to be ejected with great force. Af-

Summary of Contents for SELF-PRIMING CENTRIFUGAL PUMPS

Page 1: ...04760 December 2 1998 Rev A 11 20 03 THE GORMAN RUPP COMPANY D MANSFIELD OHIO GORMAN RUPP OF CANADA LIMITED D ST THOMAS ONTARIO CANADA Printed in U S A eCopyright by the Gorman Rupp Company SELF PRIM...

Page 2: ...ot possibly provide detailed in structions and precautions for every aspect of each specific application Therefore it is the re sponsibility of the owner installer of the pump to ensure that applicati...

Page 3: ...following are used to alert personnel to procedures which require special attention to those which could damage equipment and to those which could be dangerous to personnel Immediate hazards which WIL...

Page 4: ...intenance and repair pump parts and any optional equipment shipped with the pump Before attempting to open or service the pump 1 Familiarize yourself with this man ual 2 Disconnect or shut down the po...

Page 5: ...clothing fingers or tools causing severe injury to person nel If the pump is powered by an electric motor do not operate a non explosion proof motor in an explosive atmo sphere An explosion which may...

Page 6: ...er with the engine governor to gain more power The governor esta blishes safe operating limits that should not be exceeded The maximum contin uous operating speed for the pump is shown on the performa...

Page 7: ...refully read all tags decals and markings on the pump assembly and perform all duties indicated Note that the pump shaft rotates in the required direction d Check levels and lubricate as necessary Re...

Page 8: ...OM 04760 SELF PRIMING CENTRIFUGAL PUMPS PAGE B 2 INSTALLATION...

Page 9: ...acturer s rec ommendations when selecting and applying the pipe dope The pipe dope should be compatible with the liquid being pumped Suction Lines In Sumps If a single suction line is installed in a s...

Page 10: ...OM 04760 SELF PRIMING CENTRIFUGAL PUMPS PAGE B 4 INSTALLATION...

Page 11: ...it your application If the installation involves a flooded suction such as a below ground lift station a pipe union and manu al shut off valve may be installed in the bleed line to allow service of th...

Page 12: ...in the diaphragm chamber settle to the bottom and are flushed out during the next priming cycle NOTE The valve will remain open if the pump does not reach its designed capacity or head Valve closing...

Page 13: ...SELF PRIMING CENTRIFUGAL PUMPS OM 04760 PAGE B 7 INSTALLATION...

Page 14: ...very 90 degrees The coupling is in alignment when the hubs are the same distance apart at all points see Figure 6 Figure 6 Aligning Non Spider Type Couplings Check parallel adjustment by laying a stra...

Page 15: ...to change direction If rotation is incorrect on a single phase motor consult the lit erature supplied with the motor for specific instruc tions The electrical power used to operate the pump is high e...

Page 16: ...p will destroy the seal assembly Add liquid to the pump casing when 1 The pump is being put into service for the first time 2 The pump has not been used for a consider able length of time 3 The liquid...

Page 17: ...o prime within five minutes stop it and check the suction line for leaks After the pump has been primed partially close the discharge line throttling valve in order to fill the line slowly and guard a...

Page 18: ...ure must be reduced to 10 p s i Pump Vacuum Check With the pump inoperative install a vacuum gauge in the system using pipe dope on the threads Block the suction line and start the pump At oper ating...

Page 19: ...Repair manual Bearing overheating can also be caused by shaft misalignment and or ex cessive vibration When pumps are first started the bearings may seem to run at temperatures above normal Con tinued...

Page 20: ...of oil Grease Lubricated Bearings Bearing housings are fully lubricated when shipped from the factory Under normalconditions add No 0 lithium base grease from a grease gun through the grease fitting...

Page 21: ...epairs or alterations have been made un less authorized by Gorman Rupp No warranty is made in respect to engines motors or trade ac cessories such being subject to warranties of their respective manuf...

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