manualshive.com logo in svg

GORMAN-RUPP PUMPS SUPER T T6A60S-4045T Series, Installation, Operation, And Maintenance Manual With Parts List

Share
Download
GORMAN-RUPP PUMPS SUPER T T6A60S-4045T Series Installation, Operation, And Maintenance Manual With Parts List Download Page 30

SUPER T SERIES

OM-06845

MAINTENANCE & REPAIR

PAGE E - 5

PARTS LIST

Power Unit Kit

ITEM 
NO.

PART NAME

PART 
NUMBER

QTY

1

BASE/FUEL TANK ASSEMBLY

41553-053 24150

1

2

JOHN DEERE 4045T FT4 ENGINE

29224-471 

1

3

CONTROL PANEL INSTALLATION KIT

48122-563 

1

4

LIFTING BAIL KIT

48274-811 

1

5

LOCK WASHER

J10 15991

4

6

HEX NUT

D10 15991

4

7

FLAT WASHER

K10 15991

8

8

HEX HEAD CAP SCREW

B1007 15991

4

9

OIL DRAIN ASSY

46342-031 

1

10

BATTERY BOX ENCLOSURE

42432-013 

1

11

1/0 POSITIVE CABLE ASSEMBLY

47311-118 

1

12

1/0 NEGATIVE CABLE ASSEMBLY

47311-133 

1

13

3/8" ID X 30" LG HOSE

18513-302 

1

14

CABLE TIE

27111-218 

1

15

HOSE BARB FITTING

26523-447 

1

16

AIR VENT

S1703 

1

17

LOCKING FUEL CAP

29332-111 

1

18

3/8" ID X 16" LG HOSE

18513-302 

1

19

30" HOSE ASSEMBLY

46341-822 

1

20

HOSE CLAMP

26518-642 

2

21

HOSE BARB FITTING

26523-388 

2

22

FUEL PICKUP

29332-145 

2

23

HOSE BARB FITTING

26523-389 

1

24

CONNECTOR

S1447 1

25

FUEL SENDING UNIT KIT

48122-939 

1

NOT SHOWN:

INSTRUCTION DECAL

38818-144 

1

WARNING DECAL

38816-203 

4

ENGINE START‐UP TAG

38816-269 

1

FLOAT SWITCH

48312-980 

1

LOW SULFUR FUEL DECAL

38816-196 

1

WARNING DECAL

38816-271 

1

WARNING DECAL

38817-101

2

ENGINE OPERATING DECAL

38816-347

1

Summary of Contents for SUPER T T6A60S-4045T Series

Page 1: ...October 28 2016 Rev A 03 08 19 GORMAN RUPP PUMPS www grpumps com e2016 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST SUPER T SERIESr PUMP MODEL T6A60...

Page 2: ...NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this information when you require parts or service Pump Model Serial Number The...

Page 3: ...ction Lines In Sumps PAGE B 4 Suction Line Positioning PAGE B 4 FLOAT SWITCHES PAGE B 5 Installation PAGE B 5 OPTIONAL SUBMERSIBLE TRANSDUCER PAGE B 6 DISCHARGE LINES PAGE B 7 Siphoning PAGE B 7 Valve...

Page 4: ...SSEMBLY AND REASSEMBLY PAGE E 11 Back Cover And Wear Plate Removal PAGE E 12 Suction Check Valve Removal PAGE E 12 Separating Intermediate And Drive Assembly From Engine PAGE E 12 Loosening Impeller P...

Page 5: ...y P O Box 1217 Mansfield Ohio 44901 1217 Phone 419 755 1011 or Gorman Rupp of Canada Limited 70 Burwell Road St Thomas Ontario N5P 3R7 Phone 519 631 2870 For information or technical assistance on the...

Page 6: ...c restart Keep hands and cloth ing away from the unit to prevent injury during automatic operation Disconnect the positive battery cable before per forming any maintenance Failure to do so may result...

Page 7: ...combustion engines in an enclosed area make cer tain that exhaust fumes are piped to the outside These fumes contain carbon monoxide a deadly gas that is color less tasteless and odorless Fuel used b...

Page 8: ...ic application Since the pressure supplied to the pump is critical to performance and safety be sure to limit the incoming pressure to 50 of the maximum permissible operating pressure as shown on the...

Page 9: ...d the battery termi nals Secure the battery by tightening the holddown brackets The terminals and clamps may be coated with petroleum jelly to retard corro sion Connect and tighten the positive cable...

Page 10: ...bration decreased bearing life and increased shaft and seal wear If hose type lines are used they should have adequate support to secure them when filled with liquid and under pressure Gauges Most pum...

Page 11: ...ng the suction line will re duce pump efficiency If it is necessary to position inflow close to the suc tion inlet install a baffle between the inflow and the suction inlet at a distance 1 1 2 times t...

Page 12: ...on hose is used it may be extended to lay along the bottom of the wet well or sump and the float can be attached to the hose above the point where it bends along the bot tom Direct the suction line to...

Page 13: ...ower the transducer into the wet well or sump do not drop it to the bottom To avoid clogging sus pend the transducer off the bottom b Be sure to provide sufficient room in the wet well or sump so that...

Page 14: ...nd a system check valve be in stalled in the discharge line to protect the pump from excessive shock pressure and reverse rota tion when it is stopped If the application involves a high discharge head...

Page 15: ...e Gorman Rupp Company for selection of an Automatic Air Release Valve to fit your application Except in certain specific applications to prevent flooding during service of an auto matic air release va...

Page 16: ...ion Connect the valve outlet to a bleed line which slopes back to the wet well or sump The bleed line must be the same size as the outlet opening or larger depending on which Air Release Valve is be i...

Page 17: ...vel Lower the jack stands and chock the wheels if so equipped Make sure the pump is level Lower jack stands and chock the wheels if so equipped Use caution when positioning the skid mounted unit to pr...

Page 18: ...pass line or the bypass line may be left open A manual shut off valve should not be installed in any bypass line A manual shut off valve may inadvertently be left closed during operation A pump which...

Page 19: ...f rapidly after stabilization an air leak exists Before checking for the source of the leak check the point of installa tion of the vacuum gauge Liquid Temperature And Overheating The maximum liquid t...

Page 20: ...DIC CHECKS Seal Cavity and Bearing Lubrication Both the seal and bearing cavities were fully lubri cated at the factory Check the lubrication levels before startup and regularly thereafter as indi cat...

Page 21: ...hose Operate the pump for approximately one minute this will remove any remaining liquid that could freeze the pump rotat ing parts If the pump will be idle for more than a few hours or if it has been...

Page 22: ...during automatic operation Disconnect the positive battery cable before per forming any maintenance Failure to do so may result in serious personal injury Table 1 Trouble Shooting Chart TROUBLE POSSI...

Page 23: ...auge Re duce lift and or friction losses in suction line Check engine output consult en gine operation manual Check EPS limit settings check and clean submersible transducer PUMP REQUIRES TOO MUCH POW...

Page 24: ...help assure trouble free performance and long life from your Gorman Rupp pump For specific questions con cerning your application contact your Gorman Rupp distributor or the Gorman Rupp Company Recor...

Page 25: ...r Impeller Clearance Seal Plate I Check Valve I Pressure Relief Valve If So Equipped C Pump and Driver Alignment I Shaft Deflection I Bearings I Bearing Housing I Piping I Driver Lubrication See Mfgr...

Page 26: ...level with minimum suction lift Since pump installations are seldom identical your performance may be dif ferent due to such factors as viscosity specific gravity elevation temperature and impeller t...

Page 27: ...SUPER T SERIES OM 06845 MAINTENANCE REPAIR PAGE E 2 ILLUSTRATION PARTSPAGE 1 4 2 3 Figure 1 Pump Model T6A60S 4045T FT4...

Page 28: ...standard production model Contact the Gorman Rupp Company to verify part numbers ITEM NO PART NAME PART NUMBER QTY 1 PUMP END ASSY 46186 050 1 2 POWER UNIT KIT 46143 186 1 3 BATTERY SEE OPTIONS REF 4...

Page 29: ...SUPER T SERIES OM 06845 MAINTENANCE REPAIR PAGE E 4 ILLUSTRATION 2 1 17 19 9 22 21 19 8 6 5 7 4 20 22 23 24 13 14 16 15 3 11 12 18 25 10 A DETAILA Figure 2 Power Unit Kit...

Page 30: ...1 118 1 12 1 0 NEGATIVE CABLE ASSEMBLY 47311 133 1 13 3 8 ID X 30 LG HOSE 18513 302 1 14 CABLE TIE 27111 218 1 15 HOSE BARB FITTING 26523 447 1 16 AIR VENT S1703 1 17 LOCKING FUEL CAP 29332 111 1 18 3...

Page 31: ...ER T SERIES OM 06845 MAINTENANCE REPAIR PAGE E 6 ILLUSTRATION 28 32 31 36 20 25 6 26 9 15 18 33 34 24 21 8 14 35 17 7 3 3 3 10 19 22 23 4 27 16 16 12 5 1 29 5 30 13 18 11 12 2 Figure 3 Pump End Assemb...

Page 32: ...NDLE 12354 13010 1 22 HEX HEAD CAP SCREW B0804 1 2 15991 4 23 HEX HEAD CAP SCREW B0604 15991 2 24 LOCK COLLAR 38115 551 15001 4 25 ADJUSTING SCREW 31871 070 1500G 4 26 BACK COVER NUT 31871 073 15000 4...

Page 33: ...OM 06845 MAINTENANCE REPAIR PAGE E 8 ILLUSTRATION 13 15 4 18 21 17 20 19 23 16 22 16 1 2 5 4 26 3 24 4 25A 25 12 11 10 9 7 6 8 14 27 28 29 29 30 31 32 REPAIR ROTATING ASSEMBLY REF Figure 4 Repair Rot...

Page 34: ...NG 25154 026 REF 15 IMPELLER SHAFT 38514 823 1706H 1 16 INTERMEDIATE GUARD 42381 509 24152 2 17 KEY N0607 15990 1 18 BEARING CAP GASKET 38683 478 18000 1 19 BALL BEARING S1030 1 20 SNAP RING 24124 425...

Page 35: ...TY 1 COUPLING KIT 48112 001 1 2 BUSHING 24131 345 1 3 COUPLING ASSEMBLY 44165 011 1 4 LOCKWASHER J06 15991 8 4 LOCKWASHER 21171 536 8 5 SOCKET HD CAPSCREW BD0606 1 2 15991 8 5 SOCKET HD CAPSCREW 22644...

Page 36: ...this manual cannot possibly antici pate and provide detailed instructions and precautions for every situation that might occur during maintenance of the unit Therefore it is the responsibility of the...

Page 37: ...r worn Suction Check Valve Removal Figure 3 If the check valve assembly 30 is to be serviced remove the check valve pin 32 reach through the back cover opening and pull the complete assem bly from the...

Page 38: ...with the V notch positioned over the shaft key With the impeller rotation still blocked see Figure 6 and use a long piece of heavy bar stock to pry against the arm of the lathe dog in a counterclock w...

Page 39: ...parate the seal plate 3 and gasket 5 from the bearing housing 8 Position the seal plate on a flat surface with the impeller side down Use a wooden dowel or other suitable tool to press on the back sid...

Page 40: ...bearing puller to remove the bearings from the shaft Shaft and Bearing Reassembly and Installation Figure 4 Clean the bearing housing shaft and all compo nent parts except the bearings with a soft clo...

Page 41: ...the O D of the lip seal area of the shaft With the lip seal sleeve in place lubricate the lip seal area of the shaft and slide the shaft and as sembled bearings into the bearing housing until the ret...

Page 42: ...housing O ring 28 and lubricate it with light grease To prevent damaging the shaft sleeve O ring 14 on the shaft threads stretch the O ring over a piece of tubing just large enough to slide over the s...

Page 43: ...sembly should be installed any time the old seal is removed from the pump Wear patterns on the finished faces cannot be realigned during reassembly Reusing an old seal could result in prema ture failu...

Page 44: ...has been installed in the pump casing this clearance may be measured by reaching through the priming port with a feeler gauge Rotating Assembly Installation Figure 3 NOTE If the pump has been complet...

Page 45: ...ss the back cover into the pump casing until the wear plate just touches the impeller when the shaft is turned by hand Tighten the back cover nuts evenly to avoid binding With the wear plate just touc...

Page 46: ...to 45 ft lbs 540 in lbs or 6 2 m kg Using a suitable lifting device position the pump end so the flexible portion of the coupling seats in side the outer ring attached to the engine flywheel NOTE To e...

Page 47: ...ith approximately 64 ounces 1 9 liter of SAE No 30 non detergent oil to the middle of the sight gauge 24 and maintain it at the middle of the gauge Clean and reinstall the vented plug Maintain the oil...

Page 48: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

Reviews:

No comments

Brands by name

Popular brands

Load more brands