GORMAN-RUPP PUMPS Super T T3A75S-B Installation, Operation And Maintenance Manual Download Page 33

OM-06667

SUPER T SERIES

MAINTENANCE & REPAIR

PAGE E - 10

The bearings may be heated to ease installation.
An induction heater, hot oil bath, electric oven, or
hot plate may be used to heat the bearings. Bear­
ings should 

never

 be heated with a direct flame or

directly on a hot plate.

NOTE

If a hot oil bath is used to heat the bearings, both the
oil and the container must be 

absolutely

 clean. If

the oil has been previously used, it must be 

thor­

oughly

 filtered.

Heat the bearings to a uniform temperature 

no

higher than

 250

F (120

C) and slide the bearings

onto the shaft, one at a time, until they are fully
seated. This should be done quickly, in one con­
tinuous motion, to prevent the bearings from cool­
ing and sticking on the shaft.

After the bearings have been installed and allowed
to cool, check to ensure that they have not moved
away from the shaft shoulders in shrinking. If
movement has occurred, use a suitably sized
sleeve and a press to reposition the bearings
against the shaft shoulders.

If heating the bearings is not practical, use a suit­
ably sized sleeve and an arbor (or hydraulic) press
to install the bearings on the shaft.

When installing the bearings onto the
shaft, 

never

 press or hit against the outer

race, balls, or ball cage. Press 

only

 on the

inner race.

Secure the outboard bearing on the shaft with the
bearing snap ring (21).

It is recommended that a sleeve be positioned
against the inboard oil seal  (6) to prevent the lip of
the oil seal from rolling as the shaft and bearings
are installed in the bearing housing. The O.D. of the
sleeve should be just smaller than the bearing
housing bore, while the I.D. of the sleeve should be
just larger than the O.D. of the lip seal area of the
shaft.

With the lip seal sleeve in place, lubricate the lip
seal area of the shaft, and slide the shaft and as­

sembled bearings into the bearing housing until
the retaining ring on the outboard bearing seats
against the bearing housing. Remove the lip seal
sleeve.

Position the outboard oil seal (6A) in the bearing
housing bore with the lip positioned as shown in
Figure 2. Press the oil seal into the housing until the
face is 

just flush

 with the counterbored surface to­

ward the outside of the housing.

When installing the shaft and bearings into
the bearing bore, push against the outer
race. 

Never

 hit the balls or ball cage.

Press the oil seal (6B) into the bearing cap (19) with
the lip positioned as shown in Figure 2. Replace
the bearing cap gasket (20) and secure the bear­
ing cap with the hardware (17 and 18). 

Be careful

not to damage the oil seal lip on the shaft keyway.

Lubricate the bearing housing as indicated in 

LU­

BRICATION

.

Seal Installation

(Figures 2, 5, 6 and 7)

Most cleaning solvents are toxic and
flammable. Use them only in a well ven­
tilated area free from excessive heat,
sparks, and flame. Read and follow all
precautions printed on solvent contain­
ers.

Clean the seal cavity and shaft with a cloth soaked
in fresh cleaning solvent. Inspect the stationary
seat bore in the seal plate for dirt, nicks and burrs,
and remove any that exist. The stationary seat bore

must

 be completely clean before installing the

seal.

A new seal assembly should be installed

any time

 the old seal is removed from the

Summary of Contents for Super T T3A75S-B

Page 1: ...ber 2 2013 Rev A 04 15 15 GORMAN RUPP PUMPS www grpumps com 2013 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST SUPER T SERIES PUMPS MODELS T3A75S B I...

Page 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Page 3: ...tion Line Positioning PAGE B 4 DISCHARGE LINES PAGE B 4 Siphoning PAGE B 4 Valves PAGE B 4 Bypass Lines PAGE B 5 AUTOMATIC AIR RELEASE VALVE PAGE B 6 Air Release Valve Installation PAGE B 6 ALIGNMENT...

Page 4: ...al PAGE E 7 Rotating Assembly Removal PAGE E 7 Impeller Removal PAGE E 8 Seal Removal PAGE E 8 Shaft and Bearing Removal and Disassembly PAGE E 8 Shaft and Bearing Reassembly and Installation PAGE E 9...

Page 5: ...y P O Box 1217 Mansfield Ohio 44901 1217 Phone 419 755 1011 or Gorman Rupp of Canada Limited 70 Burwell Road St Thomas Ontario N5P 3R7 Phone 519 631 2870 For information or technical assistance on the...

Page 6: ...arge valves 6 Vent the pump slowly and cau tiously 7 Drain the pump This pump is designed to handle liquids containing large entrained solids or slurries Do not attempt to pump vola tile corrosive or...

Page 7: ...nent only as high as necessary and keep personnel away from suspended objects Do not attempt to disengage any part of an overheated pump unit Vapor pres sure within the pump casing can eject these par...

Page 8: ...liquid is supplied to the pump under pressure some of the information such as mounting line configuration and priming must be tailored to the specific application Since the pressure supplied to the pu...

Page 9: ...contact your Gorman Rupp distributor or the factory to deter mine the repair or updating policy Do not put the pump into service until appropriate action has been taken POSITIONING PUMP Lifting Death...

Page 10: ...s are desired for pumps that are not tapped drill and tap the suction and discharge lines not less than 18 inches 457 2 mm from the suction and discharge ports and install the lines Installation close...

Page 11: ...a distance 1 1 2 times the diameter of the suction pipe The baffle will allow entrained air to escape from the liquid before it is drawn into the suction inlet If two suction lines are installed in a...

Page 12: ...is recommended that the by pass line be run back to the wet well and located 6 inches below the water level or cut off point of the low level pump In some installations this bypass line may be termina...

Page 13: ...ng the plug to prevent injury to per sonnel from hot liquid AUTOMATIC AIR RELEASE VALVE When properly installed a Gorman Rupp Auto matic Air Release Valve will permit air to escape through the bypass...

Page 14: ...ys tem do not direct bleeder lines to a common mani fold pipe Contact your Gorman Rupp distributor or the Gorman Rupp Company for information about installation of an Automatic Air Release Valve for y...

Page 15: ...the same distance apart at all points see Figure 5 Figure 5 Aligning Non Spider Type Couplings Check parallel adjustment by laying a straightedge across both coupling rims at the top bottom and side W...

Page 16: ...drive belts check the tension after 5 20 and 50 hours of operation and re tension as re quired see the following procedure for measuring belt tension Thereafter check and re tension if re quired month...

Page 17: ...the seal assembly Add liquid to the pump casing when 1 The pump is being put into service for the first time 2 The pump has not been used for a consider able length of time 3 The liquid in the pump ca...

Page 18: ...pressure gauge or by a quieter operation The pump may not prime imme diately because the suction line must first fill with liquid If the pump fails to prime within five minutes stop it and check the s...

Page 19: ...g pressure shown on the pump performance curve Pump Vacuum Check With the pump inoperative install a vacuum gauge in the system using pipe dope on the threads Block the suction line and start the pump...

Page 20: ...res because of heat generated by friction Temperatures up to 160 F 71 C are considered normal for bearings and they can operate safely to at least 180 F 82 C Checking bearing temperatures by hand is i...

Page 21: ...eal or pump gasket Check pump vacuum Replace leaking or worn seal or gasket Not enough liquid in casing Add liquid to casing See PRIMING Suction check valve contaminated or damaged Clean or replace ch...

Page 22: ...eck valve or foot valve clogged or binding Clean valve Suction lift or discharge head too high Check piping installation and install bypass line if needed See INSTAL LATION Impeller clogged or damaged...

Page 23: ...tely the same duty cycle the part can be checked and replaced before failure occurs reducing unscheduled down time For new applications a first inspection of wearing parts at 250 hours will give insig...

Page 24: ...at sea level with minimum suction lift Since pump installations are seldom identical your performance may be dif ferent due to such factors as viscosity specific gravity elevation temperature and imp...

Page 25: ...OM 06667 SUPER T SERIES MAINTENANCE REPAIR PAGE E 2 ILLUSTRATION PARTSPAGE Figure 1 Pump Model T3A75S B Including F FM and WW...

Page 26: ...10010 1 T3A75S B F 10845 10010 1 T3A75S B FM 38642 209 10000 1 28 CLAMP BAR SCREW 31912 009 15000 1 29 CLAMP BAR 38111 004 11010 1 30 FILL COVER ASSY 42111 344 1 WARNING PLATE 38816 097 13990 1 DRIVE...

Page 27: ...OM 06667 SUPER T SERIES MAINTENANCE REPAIR PAGE E 4 ILLUSTRATION Figure 2 Repair Rotating Assemblies...

Page 28: ...219 10010 1 20 BEARING CAP GASKET 38683 268 18000 1 21 SNAP RING S244 1 22 BALL BEARING S1749 1 23 KEY N0608 15990 1 24 IMPELLER SHAFT 38514 563 16040 1 25 BALL BEARING 23252 013 1 26 IMPELLER SCREW F...

Page 29: ...wing instructions assume complete disassem bly is required Before attempting to service the pump disconnect or lock out the power source and take precautions to ensure that it will remain inoperative...

Page 30: ...embly Removal Figure 2 The rotating assembly may be serviced without disconnecting the suction or discharge piping however the power source must be removed to provide clearance The impeller 1 should b...

Page 31: ...l Removal Figure 2 Slide the integral shaft sleeve and rotating portion of the seal off the shaft as a unit Use a pair of stiff wires with hooked ends to remove the stationary element and seat An alte...

Page 32: ...and a snug slip fit into the bearing housing Replace the bearings shaft or bearing housing if the proper bearing fit is not achieved If bearing replacement is required remove the out board bearing sna...

Page 33: ...lled in the bearing housing The O D of the sleeve should be just smaller than the bearing housing bore while the I D of the sleeve should be just larger than the O D of the lip seal area of the shaft...

Page 34: ...all the seal plate gasket 5 Position the seal plate over the shaft and secure it to the bearing housing with the hardware 7 and 8 To prevent damaging the shaft sleeve O ring not shown on the shaft thr...

Page 35: ...seal is removed from the pump Wear patterns on the finished faces cannot be realigned during reassembly Reusing an old seal could result in prema ture failure Handle the seal parts with extreme care...

Page 36: ...Proceed with Rotating Assembly Installation be fore installing the impeller capscrew and washer 26 and 27 The rotating assembly must be in stalled in the pump casing in order to torque the im peller...

Page 37: ...back cover nuts 15 on diagonally opposing studs to press the back cover into the pump casing until the wear plate just touches the impeller when the shaft is turned by hand Tighten the back cover nut...

Page 38: ...power source have been properly lubricated see LUBRICATION Remove the fill cover assembly 30 and fill the pump casing with clean liquid Reinstall the fill cover and tighten it Refer to OPERATION Sect...

Page 39: ...Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 International 1 419 755 1352 For Canadian Warranty Information Please Visit www grcanada com warranty or call 519 6...

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