GORMAN-RUPP PUMPS PA6C Maintenance And Repair Manual Download Page 3

MR−05740

PA SERIES PUMPS

PAGE I − 1

INTRODUCTION

INTRODUCTION

Thank You

 for purchasing a Gorman-Rupp Prime-

Aire

R

 Series priming-assisted pump. 

Read this

manual 

carefully to learn how to safely maintain

and service your pump. Failure to do so could re-
sult in personal injury or damage to the pump.

A set of three manuals accompanies your pump.
The Installation/Operation Manual contains essen-
tial information on installing and operating the
pump, and on making electrical connections. The
Parts List Manual provides performance curve(s),
a pump model cross-section drawing, and parts
list for your pump.

This Maintenance and Repair Manual provides
troubleshooting instructions required to properly
diagnose operational problems. Maintenance in-
structions within this manual are limited to the
pump hydraulic and drive components only. For
maintenance and repair of the engine or air com-
pressor, consult the separate literature provided by
the manufacturers.

This pump is a PA Series

R

, priming-assisted cen-

trifugal model. The unit is designed for handling
non-volatile, non-flammable liquids containing
specified entrained solids. For specific service,
contact your Gorman-Rupp distributor or the Gor-
man-Rupp Company.

As described on the following page, this manual
will alert personnel to known procedures which re-
quire special attention, to those which could dam-
age equipment, and to those which could be dan-
gerous to personnel. However, this manual cannot
possibly anticipate and provide detailed precau-
tions for every situation that might occur during
maintenance of the unit. Therefore, it is the respon-
sibility of the owner/maintenance personnel to en-
sure that 

only

 safe, established maintenance pro-

cedures are used, and that any procedures not ad-
dressed in this manual are performed 

only

 after es-

tablishing that neither personal safety nor pump in-
tegrity are compromised by such practices.

If there are any questions regarding the pump
which are not covered in this manual or in other lit-
erature accompanying the unit, please contact
your Gorman-Rupp distributor or the Gorman-
Rupp Company:

The Gorman-Rupp Company

P.O. Box 1217

Mansfield, Ohio  44901−1217

Phone: (419) 755−1011

or:

Gorman-Rupp of Canada Limited

70 Burwell Road

St. Thomas, Ontario N5P 3R7

Phone: (519) 631−2870

CONTENTS

SAFETY − SECTION A
TROUBLESHOOTING − SECTION B
PUMP MAINTENANCE AND REPAIR − SECTION C

DRAWINGS AND IDENTIFICATION LISTS

PAGES C − 2 THRU C−11

. . . . . . . . . . . . . . . . . . . . . . . . . . 

PUMP AND SEAL DISASSEMBLY AND REASSEMBLY

PAGE C − 12

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Priming Chamber Removal And Disassembly

PAGE C − 13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Discharge Check Valve Removal and Disassembly

PAGE C − 13

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Back Cover Plate and Wear Ring Removal

PAGE C − 13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Separating Pump End From Power Source

PAGE C − 14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Draining Oil From Seal Cavity

PAGE C − 14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Loosening Impeller

PAGE C − 14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Pump Casing Removal

PAGE C − 14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Impeller Removal

PAGE C − 15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Seal Removal

PAGE C − 15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Shaft and Bearing Removal and Disassembly

PAGE C − 15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Shaft and Bearing Reassembly and Installation

PAGE C − 16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Summary of Contents for PA6C

Page 1: ...mber 8 2004 Use With OM 04402 THE GORMAN RUPP COMPANY D MANSFIELD OHIO www gormanrupp com GORMAN RUPP OF CANADA LIMITED D ST THOMAS ONTARIO CANADA Printed in U S A ECopyright by the Gorman Rupp Compan...

Page 2: ...The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm...

Page 3: ...ment and to those which could be dan gerous to personnel However this manual cannot possibly anticipate and provide detailed precau tions for every situation that might occur during maintenance of the...

Page 4: ...as de scribed in this and the other accompanying litera ture Please note that should the equipment be abused or modified to change its performance be yond the original factory specifications the war...

Page 5: ...t injury or death to personnel Before attempting to open or service the pump 1 Familiarize yourself with this man ual 2 Shut down the engine and discon nect the positive battery cable en gine driven u...

Page 6: ...rate the pump without the guards in place over the rotating parts Exposed rotating parts can catch cloth ing fingers or tools causing severe in jury to personnel Use only replacement parts provided or...

Page 7: ...E A 3 Never tamper with the governor on en gine driven units to gain more power The governor establishes safe operat ing limits that should not be exceeded Refer to the pump Performance Curve for the...

Page 8: ...y valve Pump speed too slow engine driven units Check driver output consult driver operation manual Eductor clogged Check and clean eductor PA SERIES PUMPS MR 05740 TROUBLESHOOTING PAGE B 1 TROUBLESHO...

Page 9: ...flow rate for engine driven units run engine at maximum gov erned speed Discharge flow too slow Dilute if possible Suction check valve or foot valve clogged or binding Clean valve Suction intake not...

Page 10: ...ed this section is intended only to provide general recommendations and practices for preventive maintenance Regardless of the application however following a routine pre ventive maintenance schedule...

Page 11: ...r Impeller Clearance Seal Plate I Check Valve I Pressure Relief Valve If So Equipped C Pump and Driver Alignment I Shaft Deflection I Bearings I Bearing Housing I Piping I Driver Lubrication See Mfgr...

Page 12: ...coupled to either a factory supplied or customer supplied en gine Maintenance of engines and factory supplied air compressors are detailed in separate literature provided by the manufacturer s Check T...

Page 13: ...l for serviceable parts part numbers and quantities ITEM NO PART NAME 1 PUMP END ASSEMBLY 2 CHECK VALVE KIT 3 PRIMING CHAMBER KIT NOTE Maintenance instructions in this manual are limited to the pump h...

Page 14: ...C 2 Priming Chamber Kit Part Identification List Refer to the separate Parts List Manual for serviceable parts part numbers and quantities ITEM NO PART NAME 1 PRIMING CHAMBER ASSEMBLY 2 PIPE BUSHING 3...

Page 15: ...PA SERIES PUMPS MR 05740 MAINTENANCE REPAIR PAGE C 4 SECTION DRAWING Figure C 3 Priming Chamber...

Page 16: ...Assembly Part Identification List Refer to the separate Parts List Manual for serviceable parts part numbers and quantities ITEM NO PART NAME 1 PRIMING VALVE 2 ORIFICE BUTTON 3 HEX HD CAPSCREW 4 LOCK...

Page 17: ...PA SERIES PUMPS MR 05740 MAINTENANCE REPAIR PAGE C 6 SECTION DRAWING Figure C 4 66F60 Pump End Assembly...

Page 18: ...PIPE PLUG 8 VENTED PLUG 9 HEX HEAD CAPSCREW 10 LOCKWASHER 11 ADJUSTING SHIM SET 12 PIPE PLUG 13 CASING DRAIN PLUG 14 BACK COVER PLATE O RING 15 BACK COVER PLATE 16 LOCKING COLLAR 17 ADJUSTING SCREW 18...

Page 19: ...PA SERIES PUMPS MR 05740 MAINTENANCE REPAIR PAGE C 8 SECTION DRAWING DRIVE END VIEW Figure C 5 Repair Rotating Assembly...

Page 20: ...SHING 8 OUTBOARD BALL BEARING 9 DRIVE FLANGE 10 IMPELLER SHAFT KEY 11 IMPELLER SHAFT 12 OIL SEAL 13 SNAP RING 14 HEX HEAD CAPSCREW 15 LOCKWASHER 16 BEARING HOUSING GASKET 17 OIL SEAL 18 HEX HEAD CAPSC...

Page 21: ...ly Engine Driven Units Part Identification List Refer to the separate Parts List Manual for serviceable parts part numbers and quantities ITEM NO PART NAME 1 COUPLING ASSEMBLY 2 BUSHING 3 KEY 4 DRIVE...

Page 22: ...ely cool and drain the pump casing This manual will alert personnel to known procedures which require spe cial attention to those which could damage equipment and to those which could be dangerous to...

Page 23: ...acement To replace the orifice button remove one of the e clips from the pivot pin clos est to the orifice button and remove the pivot pin This will allow the linkage to be raised high enough to acces...

Page 24: ...ner under the seal cavity drain plug 12 Remove the drain plug and drain the oil from the seal cavity into the container Clean and rein stall the drain plug Inspect the oil for water dirt or a cloudy c...

Page 25: ...ing 35 If no further disassembly is required refer to Seal Installation Shaft and Bearing Removal and Disassembly Figure C 5 When the pump is properly operated and main tained the bearing housing shou...

Page 26: ...aring 3 comes from the manufac turer with a retaining ring installed on the bearing O D This retaining ring must be removed prior to installation The bearings may be heated to ease installation An ind...

Page 27: ...ven tilated area free from excessive heat sparks and flame Read and follow all precautions printed on solvent contain ers The seal is not normally reused because wear pat terns on the finished faces...

Page 28: ...l plate Lubricate the shaft sleeve O ring 28 and position it over the last thread on the impeller shaft Use caution not to cut the O ring on the threads Slide the shaft sleeve 30 onto the shaft until...

Page 29: ...and slide it onto the shaft to the dimension shown in Figure C 6 Rotate the flexible portion of the coupling until the tapped holes for the two set screws align with those in the bushing and install t...

Page 30: ...impeller is 010 to 020 inch 0 25 to 0 50 mm USE TWO OPPOSING HAND NUTS TO PRESS BACK COVER INTO PUMP CASING USE TWO REMAINING ADJUSTING SCREWS AND LOCKING COL LARS TO SET FACE CLEARANCE INDEX COLLARS...

Page 31: ...the bracket and reinstall the pivot pin Secure the pivot pin with the previously removed e clip Adjust the orifice button seating as necessary by screwing the orifice button into or out of the linkage...

Page 32: ...nd maintain it at the midpoint of the gauge When lubrication is re quired remove the air vent 6 and add SAE No 30 non detergent oil through the opening When lubri cating a dry overhauled bearing housi...

Page 33: ...rpumps com warranty or call U S 419 755 1280 International 1 419 755 1352 For Canadian Warranty Information Please Visit www grcanada com warranty or call 519 631 2870 THE GORMAN RUPP COMPANY D MANSFI...

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