GORMAN-RUPP PUMPS 4D-E3 3P Installation, Operation, And Maintenance Manual With Parts List Download Page 8

OM-01510

D SERIES

PAGE B - 2

INSTALLATION

or replaced

 to ensure maximum pump serv­

ice.

If the maximum shelf life has been exceeded, or if
anything appears to be abnormal, contact your
Gorman‐Rupp distributor or the factory to deter­
mine the repair or updating policy. 

Do not

 put the

pump into service until appropriate action has
been taken.

POSITIONING PUMP

Lifting

This pump is designed to be easily positioned for
operation using the drawbar and wheels. The total
pump weight is approximately

 370 pounds (167,8

kg)

, not including accessories. Customer installed

equipment such as suction and discharge piping

must

 be removed before attempting to lift.

Death or serious personal injury and
damage to the pump or components
can occur if proper lifting procedures
are not observed. Make certain that
hoists, chains, slings or cables are in
good working condition and of suffi­
cient capacity and that they are posi­
tioned so that loads will be balanced
and the pump or components will not be
damaged when lifting. Suction and dis­
charge hoses and piping must be re­
moved from the pump before lifting. Lift
the pump or component only as high as
necessary and keep personnel away
from suspended objects.

Mounting

Locate the pump in an accessible place as close as
practical to the liquid being pumped. Level mount­
ing is essential for proper operation.

The pump may have to be supported or shimmed
to provide for level operation or to eliminate vibra­
tion.

After the pump has been positioned, block the
wheels and secure the pump to prevent creeping.

SUCTION AND DISCHARGE PIPING

Pump performance is adversely effected by in­
creased suction lift, discharge elevation, and fric­
tion losses. See Page E‐1 to be sure your overall
application allows the pump to operate within the
safe operation range.

Materials

Either pipe or hose maybe used for suction and
discharge lines; however, the materials must be
compatible with the liquid being pumped. If hose is
used in suction lines, it must be the rigid‐wall, rein­
forced type to prevent collapse under suction. Us­
ing piping couplings in suction lines is not recom­
mended.

Line Configuration

Keep suction and discharge lines as straight as
possible to minimize friction losses. Make mini­
mum use of elbows and fittings, which substan­
tially increase friction loss. If elbows are necessary,
use the long‐radius type to minimize friction loss.

Never pull a line into place by tightening connec­
tions at the pump. Lines near the pump must be in­
dependently supported to avoid strain on the
pump which could cause excessive vibration and
increased diaphragm and gear train wear. If hose‐
type lines are used, they should have adequate
support to secure them when filled with liquid and
under pressure.

Fixed, Rigid Piping

This pump is equipped with an integral suction ac­
cumulator chamber which promotes an efficient
flow of liquid and acts as an air cushion against
shock. Since the air in this chamber will leak away
during pump operation, the air must be replen­
ished periodically. To introduce air into the cham­
ber, stop the pump and remove the suction accu­
mulator plug and integral gasket; this will break
prime and allow the liquid in the chamber to drain
away through the suction line.

If the pump is mounted in a system with fixed, rigid
piping, it is recommended that a flexible connec­

Summary of Contents for 4D-E3 3P

Page 1: ...June 29 1981 Rev E 12 05 18 Supersedes OM 03569 GORMAN RUPP PUMPS www grpumps com e1981 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST D SERIES PUMPS...

Page 2: ...ISCHARGE LINES PAGE B 4 Valves PAGE B 4 ALIGNMENT PAGE B 4 ELECTRICAL CONNECTIONS PAGE B 5 OPERATION SECTION C PAGE C 1 STARTING PAGE C 1 OPERATION PAGE C 1 Priming PAGE C 1 OPERATION CHECKS PAGE C 1...

Page 3: ...Plunger Rod Removal And Disassembly PAGE E 11 Gearbox Removal And Disassembly PAGE E 11 Gearbox Reassembly And Installation PAGE E 12 Plunger Rod Reassembly And Installation PAGE E 14 Diaphragm Insta...

Page 4: ...cation Therefore it is the re sponsibility of the owner installer of the pump to ensure that applications not addressed in this manual are performed only after establishing that neither operator safet...

Page 5: ...y supported and secure before operation Do not operate the pump without the ec centric and coupling guards in place over the rotating parts Exposed rotat ing parts can catch clothing fingers or tools...

Page 6: ...onnections must be in ac cordance with the National Electric Code If there is a conflict between the instructions provided and N E C speci fications N E C specifications shall take precedence All elec...

Page 7: ...2T AND 184T 34 94 887 5 MOTOR FRAME 213 AND 215 Figure 1 4D Electric Motor Driven Pumps PREINSTALLATION INSPECTION The pump assembly was inspected and tested be fore shipment from the factory Before i...

Page 8: ...RGE PIPING Pump performance is adversely effected by in creased suction lift discharge elevation and fric tion losses See Page E 1 to be sure your overall application allows the pump to operate within...

Page 9: ...dampen shock this compressed air will leak away during operation and should be replaced from time to time If the suction chamber floods open the suction chamber valve to break prime and allow the liqu...

Page 10: ...aled with pipe dope to ensure an air tight seal Follow the sealant manufacturer s rec ommendations when selecting and applying the pipe dope The pipe dope should be compatible with the liquid being pu...

Page 11: ...ot operate the pump without the ec centric and coupling guards in place over the rotating parts Exposed rotat ing parts can catch clothing fingers or tools causing severe injury to person nel ELECTRIC...

Page 12: ...d in the suction line is open before operating the pump excessive re striction will cause incomplete filling of the diaphragm chamber and result in short ened diaphragm life No positive shut off valve...

Page 13: ...nents avoid cleaning with cleaning sol vent In below freezing conditions drain the water from the pump and the lines when the pump is not in op eration Also clean out any solids by flushing with a hos...

Page 14: ...ning of suction hose collapsed Replace suction hose Integral suction or discharge check Clean valves check that flange nuts valve clogged binding or not seating are tight properly Cracked or broken di...

Page 15: ...al suction or discharge check Clean valves check that flange nuts valve clogged binding or not seating are tight properly Liquid solution too thick Dilute if possible Pump gearbox or motor not Check a...

Page 16: ...370 9 283 8 280 1 276 3 6 1 355 8 280 1 276 3 249 8 7 6 280 1 264 9 249 8 227 1 7 6 393 6 378 5 264 9 238 4 196 8 1 5 473 1 446 6 367 1 310 3 310 3 25 104 100 70 63 52 5 125 118 97 82 82 STANDARD PER...

Page 17: ...D SERIES OM 01510 MAINTENANCE REPAIR PAGE E 2 SECTION DRAWING Figure 1 4D E3 3P...

Page 18: ...06 15991 4 18 LOCKWASHER J06 15991 4 19 HEX HD CAPSCREW B0404 15991 2 20 FLAT WASHER K04 15991 2 21 LOCKWASHER J04 15991 2 22 HEX NUT D04 15991 2 23 DIAPHRAGM RING 6621 13010 1 24 DRAW BAR 5438 15990...

Page 19: ...D SERIES OM 01510 MAINTENANCE REPAIR PAGE E 4 ILLUSTRATION 7 15 1 2 6 14 13 8 4 10 11 16 12 9 7 6 5 3 14 14 13 13 11 12 12 9 10 Figure 2 Diaphragm Pot Assembly...

Page 20: ...040 1 4 PIPE PLUG P06 15079 1 5 DISCHARGE ELBOW 6626 13040 1 6 VALVE SEAT 6635 10010 2 7 FLAP VALVE ASSY 46413 007 2 8 REDUCER PIPE BUSHING AP6448 11990 1 9 LOCK WASHER J05 15991 4 10 HEX HEAD CAP SCR...

Page 21: ...D SERIES OM 01510 MAINTENANCE REPAIR PAGE E 6 SECTION DRAWING 8 00 REF 10 78 HOLD 1 2 3 4 5 6 7 8 9 10 11 12 13 Figure 3 6959 Plunger Rod Assembly...

Page 22: ...B0813S 15991 2 3 HEX NUT D08S 15991 2 4 LOCKWASHER J08 15991 2 5 PLUNGER ROD ASSEMBLY 6633 15990 1 6 DIAPHRAGM S1017 1 7 LUBRICATION FITTING S194 1 8 DIAPHRAGM PLATE 6629 15990 1 9 DIAPHRAGM PLATE 66...

Page 23: ...D SERIES OM 01510 MAINTENANCE REPAIR PAGE E 8 SECTION DRAWING Figure 4 Gearbox Assembly...

Page 24: ...6631 15010 1 19 OIL SEAL S1012 1 20 ECCENTRIC HOUSING 6632 10010 1 21 ECC HOUSING GSKT 6632G 18000 1 22 DRAIN PLUG P04 15079 1 23 DRIVE SHAFT BEARING S1044 2 24 RETAINING RING S204 1 25 DRIVE GEAR 65...

Page 25: ...hut off in coming power to the motor and lock it out to ensure that it will remain inoperative Close all valves in the suction and discharge lines For motor disassembly and repair consult the lit erat...

Page 26: ...g 33 Figure 4 and re move the plunger rod assembly Use a socket wrench to hold the plunger rod 5 se curely and unscrew the bearing cap assembly 1 Unscrew the spring retaining nut 13 Use caution when u...

Page 27: ...er bore Slide the pinion shaft washer 12 off the pinion shaft 28 and tag it for reference during reassembly Use a bearing puller to remove the crankshaft bearing 9 from the crankshaft 35 Remove the sp...

Page 28: ...hot oil bath electric oven or hot plate may be used to heat the bearings Bear ings should never be heated with a direct flame or directly on a hot plate NOTE If a hot oil bath is used to heat the bear...

Page 29: ...housing by tightening the remaining hard ware 37 38 39 43 44 45 and 46 evenly Install the gear cover plug 14 and the gear hous ing plug 29 Press the drive shaft and assembled bearings into the eccent...

Page 30: ...sition the diaphragm 6 on the upper dia phragm plate 9 making sure the lip is properly seated Slide the studs in the lower diaphragm plate 8 through the holes in the upper diaphragm plate and secure w...

Page 31: ...reducer remove the oil level plug in the side of the gear housing cover and add new oil of the proper grade see the following reference through the vented plug hole until it flows out the oil level h...

Page 32: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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