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Gorilla Playsets Model: 1500BT, Manual, Page: 20 / 97

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Gorilla Playsets Model: 1500BT Manual Download Page 20

Please familiarize yourself with the manual, parts/components and general 

construction process of your new playset before getting started.

SITE PLAN:

Playset height: 11 feet - 2 inches

Swing Beam height: 7 feet - 7-1/2 inches

Deck height: 5 feet

Approximate assembly time: 8-10 hours

(6) foot unobstructed safety perimeter around playset recommended 

Trapeze Arm (1)

W

ave Slide

Ramp

Swing Belts (2)

Rock Wall

Rope Ladder 

Tire Swing

14

Summary of Contents for Model: 1500BT

Page 1: ...013 Gorilla Playsets All Rights Reserved 190 Etowah Industrial Court Canton GA 30114 www gorillaplaysets com Frontier Tarp Roof Model 1500BT BOXES 1501 1502 105 or 1508 107 or 1510 1511 SLIDE BOX playsets playsets ...

Page 2: ...hat are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT www gorillaplaysets com manu...

Page 3: ...ections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Gorilla will repair or at its discretion replace any above ground part within the stated warranty period that is defective in workmanship or materials This decision is subject to verification of the defect which at Gorilla s discretion may be accomplished by submitting photog...

Page 4: ...ts and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Gorilla shall not be liable for incidental indirect or consequential damages or injuries that result from building and or playing on our play sets Adult supervision is recommended anytime a play s...

Page 5: ... ŝƉ Please select LJŽƵƌ ĂŐĞ 18 30 31 40 41 50 51 Žǁ ŽůĚ ĂƌĞ LJŽƵƌ ĐŚŝůĚƌĞŶ 2 3 4 5 6 7 8 Žǁ ǁŽƵůĚ you rate the ƋƵĂůŝƚLJ ŽĨ ƚŚŝƐ ƉƌŽĚƵĐƚ tŽƵůĚ LJŽƵ ƌĞĐŽŵŵĞŶĚ ƚŚŝƐ ƉƌŽĚƵĐƚ ƚŽ ĨƌŝĞŶĚƐ Θ ĨĂŵŝůLJ Yes No zŽƵƌ ƌĞŐŝƐƚƌĂƟŽŶ ŝŶĨŽƌŵĂƟŽŶ Comments Excellent ǀĞƌĂŐĞ ďŽǀĞ ǀĞƌĂŐĞ ĞůŽǁ ǀĞƌĂŐĞ Poor 3 EASY WAYS TO REGISTER KWd KE ϭ KWd KE Ϯ KWd KE ϯ Ădž ƚŚŝƐ ĐŽŵƉůĞƚĞĚ ĨŽƌŵ ƚŽ 678 880 3329 OR DĂŝů ƚŚŝƐ ĐŽŵƉůĞƚĞĚ ĨŽƌŵ ƚŽ Gor...

Page 6: ...by this natural occurrence please follow the warranty claim procedure found at www gorillaplaysets com Click on the Customer Care tab on the left hand side of the page then click on Warranty Claim and follow the directions KEEPING YOUR PLAYSET LIKE NEW LUBRICATE Spray swing hangers with Pam Mazola or olive oil to stop squeaking Do not use petroleum based products such as WD 40 or motor oil To spee...

Page 7: ...Model 1500BT BOXES 1501 1502 105 or 1508 107 or 1510 1511 SLIDE BOX REV 201 ...

Page 8: ...mbly and Installation Steps 16 19 Angle Supports Center Post and Panel Slat Installation Steps 20 22 Tarp Board Swing Beam Assembly Steps 23 31 Tarp Installation Step 32 Hanging Swings Safety Board Steps 33 34 Picnic Table Assembly and Installation Steps 35 37 Tire Swing Assembly and Installation Steps 38 45 Rope Ladder Assembly and Installation Step 46 Slide Telescope Steps 47 48 Tic Tac Toe Asse...

Page 9: ...e is at the bottom Teach children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos should not be worn Always take off tie up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child Teac...

Page 10: ...ny swing seat that has developed cracks in the plastic seats Ropes cables and chains should be removed and replaced if excessive wear is found Contact us for warranted replacement parts For rusted areas on metallic members such as monkey bars hand supports brackets etc sand and repaint using a non lead based paint meeting the requirements of Title 16 C F R Part 1303 These requirements are availabl...

Page 11: ...loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tires 1...

Page 12: ...ore the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and s...

Page 13: ... parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to elim...

Page 14: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 15: ...T nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is...

Page 16: ...IRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE IN...

Page 17: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 18: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 19: ...ar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the Trapeze position is 125 lbs 3 The MAXIMUM SWING BEAM LOAD IS 425 lbs SWINGING WEIGHT TRAPEZE BAR REV A 8 29 2012 125 LBS MAX 150 LBS MAX SWINGING WEIGHT 150 LBS MAX SWINGING WEIGHT SWING BELT SWING B...

Page 20: ...layset before getting started SITE PLAN Playset height 11 feet 2 inches Swing Beam height 7 feet 7 1 2 inches Deck height 5 feet Approximate assembly time 8 10 hours 6 foot unobstructed safety perimeter around playset recommended Trapeze Arm 1 Wave Slide Ramp Swing Belts 2 Rock Wall Rope Ladder Tire Swing 14 ...

Page 21: ...mer ___ Pencil ___ Locking Pliers Vise Grips ___ Shovel ___ Tape or Marker See step 46 KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelts w Chains ___ 1 Trapeze Swing w Chains ___ 1 Wave Slide ___ 10 Rock Wall Grips assorted colors ___ 1 Telescope ___ 4 Safety Handles ___ 2 Flag Kit ___ 1 Logo Plate ___ 1 Ground Stakes pair ___ 1 Tic Tac Toe ___ 1 Steering Wheel ___ 1 Tire...

Page 22: ...2 J H 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 3 8 x 7 CARRIAGE BOLT QTY 14 3 8 x 6 1 2 CARRIAGE BOLT QTY 2 3 8 x 3 1 2 CARRIAGE BOLT QTY 2 3 8 X 3 1 2 HEX LAG SCREW QTY 12 PLASTIC BOLT CAP QTY 19 16 ...

Page 23: ...SIZES 3 8 LOCK NUT QTY 19 8 X 1 WOOD SCREW QTY 2 8 X 3 WOOD SCREW QTY 20 8 X 1 3 4 WOOD SCREW QTY 4 1501 HARDWARE PAGE OF 2 9 20 2012 J H 5 16 X 4 1 2 HEX BOLT QTY 14 8 X 2 WOOD SCREW QTY 189 14 X 1 1 4 PAN HEAD SCREW QTY 4 TORQUE WASHER QTY 17 5 16 WASHER QTY 34 3 8 WASHER QTY 31 8 X 2 1 2 WOOD SCREW QTY 52 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 TEE NUT QTY 22 17 ...

Page 24: ...2 6 7 8 9 1 4 3 2 5 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 2 1 2 HEX BOLT QTY 2 14 X 1 1 4 PAN HEAD SCREW QTY 10 8 X 2 1 2 WOOD SCREW QTY 14 5 16 TEE NUT QTY 2 18 ...

Page 25: ... WOOD SCREW 1508 HARDWARE PAGE 1 OF 1 9 19 2012 J H 6 7 8 9 1 4 3 2 5 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 19 ...

Page 26: ...AP QTY 4 5 16 TEE NUT QTY 2 3 8 LOCK NUT QTY 4 1 2 WASHER QTY 2 3 8 WASHER QTY 17 5 16 X 6 1 2 HEX BOLT QTY 2 3 8 X 3 1 2 HEX LAG SCREW QTY 11 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 20 ...

Page 27: ...3 J H 5 16 WASHER QTY 26 8 X 2 WOOD SCREW QTY 20 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 HEX LAG SCREW QTY 14 5 16 TEE NUT QTY 10 21 ...

Page 28: ...OTTOM PANEL BOARD 2 4 1400 BPB 2 X 4 X 24 2 X 4 X 17 LADDER STEP 5 2 4 1475 PTTS TOP SUPPORT PICNIC TABLE 2 X 4 X 14 3 4 2 4 1300 AS ANGLE SUPPORT 2 4 1800 AS 2 X 4 X 18 2 4 2400 LS STEP ANGLE SUPPORT 2 X 4 X 14 2 6 2 4 ROPE LADDER 2 4 1700 LS NOTE THIS ITEM WILL NOT BE USED FOR THIS PLAY SET 22 ...

Page 29: ... 66 LADDER SIDE 2 4 6600 LLS 2 4 6600 LRS 2 X 4 X 58 SWING BEAM CROSS MEMBER 2 HOLES ON CENTER 2 4 5800 CM 1 2 X 4 X 47 1 2 SAFETY BOARD END PANEL BOARD 2 4 4750 SBEP 2 NOTE THIS ITEM WILL NOT BE USED FOR THIS PLAY SET 2 X 4 X 32 1 2 PICNIC TABLE LEG 2 4 3250 PTL 2 X 4 X47 3 8 TARP BOARD 2 4 4738 TB 3 PICTURE DESCRIPTION QTY 23 ...

Page 30: ...D 4 HOLES OFFSET 2 6 4750 ESPB 2 X 6 X 70 BOTTOM PANEL SANDBOX BOARD 4 HOLES OFFSET 2 6 7000 SB 2 2 X 6 X 70 FRONT FACE BOARD 4 HOLES OFFSET 2 6 7000 FFB 1 1 2 X 6 X 47 1 2 TOP PANEL BOARD 2 6 4750 TPB 2 X 4 X 70 REAR TOP PANEL BOARD 2 HOLES OFFSET 1 CENTERED 2 4 7000 RTPB 1 2 X 4 X 71 7 8 CENTER TARP SUPPORT 2 4 7188 CTS 2 24 ...

Page 31: ...X 4 X 47 1 2 SWING BEAM MOUNT 4 4 4750 SBM 1 2 5 4 X 2 5 8 X 13 1 4 PICNIC TABLE SLAT 125 3 1325 PTS 5 4 X 2 5 8 X 17 1 2 TIC TAC TOE MOUNT 125 3 1750 TTTM 2 NOTE THIS ITEM WILL NOT BE USED FOR THIS PLAY SET 5 4 X 3 X 18 3 4 LADDER BACK 125 3 1875 LB 1 5 4 X 3 X 23 7 8 ROCK WALL CAP 125 3 2387 RWC 1 PICTURE DESCRIPTION QTY 25 ...

Page 32: ...BOTTOM ROCK WALL BOARD 125 6 2387 BRW 5 4 X 6 X 23 7 8 ROCK WALL BOARD 125 6 2387 RWB 11 5 4 X 6 X 43 PICNIC TABLE TOP AND SEATS 125 6 4300 PTTS 4 5 4 X 6 X 22 SANDBOX SEAT 125 6 2200 RPS 2 1 5 4 X 4 X 40 3 8 DECK SPACER 125 4 4038 DS 2 5 4 X 2 5 8 X 28 1 4 PANEL SLAT 125 3 2825 PS 24 26 ...

Page 33: ...NG LEG 4 4 7200 AFL 2 2 X 6 X 94 RAMP FLOOR BOARD 2 4 9400 FB 2 2 X 4 X 96 RAMP SIDE BOARD 2 4 9600 SB 1 2 X 4 X 94 RAMP MIDDLE FLOOR BOARD 2 4 9400 MFB 3 2 X 4 X 18 3 4 RAMP SUPPORT 2 4 1875 RS 1 PICTURE DESCRIPTION QTY 4 X 6 X 108 PLASTIC COATED TIRE SWING BEAM 27 ...

Page 34: ...PICTURE DESCRIPTION QTY 1 2 X 4 X 47 1 2 TIRE SWING CROSS MEMBER 2 4 4750 CM 1 4 X 6 X 120 PLASTIC COATED SWING BEAM 2 4 X 4 X 108 PLASTIC COATED SWING LEG 4 4 X 4 X 96 PLASTIC COATED CORNER POST 28 ...

Page 35: ...PICTURE DESCRIPTION QTY WAVE SLIDE 1 13 ROPE LADDER ROPE 3 TRAPEZE BAR W CHAINS 04 0006 1 SWINGS W CHAINS 04 0002 2 10 ROCK WALL AND RAMP ROPES 2 29 ...

Page 36: ...CK 07 0008 5 ROCKS 11 5002 BAG SWING 10 PLATE 1 EA 1 ARE IN ONE CLIMBING A FRAME SWING LEG BRACKET 11 5010 2 DESCRIPTION PICTURE QTY HARDWARE BOXES INSTRUCTIONS HARDWARE BOXES 1501 1502 1508 1510 1511 30 ...

Page 37: ...1 1 PICTURE DESCRIPTION QTY IRON DUCTILE SWING HANGERS 11 4012 TELESCOPE 07 0001 6 TIRE SWING W CHAINS 04 0014 31 ...

Page 38: ...90 GREEN BRACKET 11 5013 SPRING CLIP 11 4003 4 9 SAFETY HANDLE 2 HANDLES ARE IN ONE BAG 07 0005 2 PICTURE DESCRIPTION QTY 32 ...

Page 39: ...PICTURE DESCRIPTION QTY 1 TARP MATERIAL AND COLOR WILL VARY BY MODEL FLAG KIT 09 1014 2 TIC TAC TOE UNASSEMBLED 07 0010 1 33 ...

Page 40: ... NOT SHOWN MANUFACTURER LOGO PLATE 1 1 GROUND STAKE 2 STAKES ARE IN ONE BAG 07 0016 STEERING WHEEL 07 0004 1 1 TIRE SWING SWIVEL 11 4010 PICTURE DESCRIPTION QTY 34 ...

Page 41: ...Y DIRECTION THE POSTS SHOULD FACE 5 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 6 THE BARREL OF THE T NUT SHOULD GO IN THE HOLE FIRST HAMMER THE T NUT UNTIL IT IS FLUSH ALMOST FLUSH TO THE CORNER POSTS 7 PLACE THE PLASTIC PLUG INTO ALL THE CORNER POST TOP HOLES USE A DAB OF SILICONE ON THE PLUGS TO SEAL THE HOLES SHOULD BE FACING THIS DIRECTION PL...

Page 42: ...RS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 5 LAY THE 2 X 6 X 47 1 2 TOP PANEL BOARD ON TOP OF THE RIGHT SIDE CORNER POSTS THE HOLES IN THE TOP PANEL BOARD MUST BE OFFSET DOWN 6 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE TOP PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POST...

Page 43: ...ST BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 6 LAY THE 4 X 4 X 47 1 2 SWING BEAM SUPPORT ON TOP OF THE LEFT SIDE CORNER POSTS THE THREE COUNTER SUNK HOLES IN THE MIDDLE OF THE SWING BEAM SUPPORT MUST FACE DOWNWARD 7 FIND TWO TORQUE WASHERS PLACE A 6 1...

Page 44: ...HOLES ON CENTER STEP 4 DECK SUPPORTS YOU WILL NEED AN EXTRA PERSON FOR THIS STEP 1 WITH HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 70 DECK SUPPORTS TO THE HOLES AT 54 3 4 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT 38 ...

Page 45: ...OLES IN THE FRONT FACE BOARD SHOULD BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE FRONT FACE BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 6 X 102 ROPE LADDER SUPPORT ON THE FRONT OF THE CORNER POSTS THE HOLES IN THE ROPE LADDER SUPPORT SHOULD BE OFFSET UP 6 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHE...

Page 46: ...ST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 4 X 70 REAR TOP PANEL BOARD NEAR THE TOP OF THE REAR CORNER POSTS THE HOLES IN THE TOP PANEL BOARD MUST BE OFFSET UP 6 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE HOLES OF THE TO...

Page 47: ...FT THE FRAME AS REQUIRED DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 LAG SCREWAND 5 16 WASHERS IN ALL THE REMAINING HOLES OF THE 2 X 6PARTS ON THE FRONT SIDES AND REAR OF PLAY SETS NOTE THREE WILL NOT BE ANY PREDRILLED HOLES IN THE CORNER POSTS FOR THE LAG SCREWS 5 ...

Page 48: ...H OFFSET HOLES UP AND 2 PLACE THE 2 X 4 X 14 BOTTOM PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS FORT OF LAG SCREW FRONT 2 X 4 X 14 BOTTOM PANEL BOARD COUNTER SUNK HOLES ON CENTER 5 16 X 3 1 2 5 16 WASHER OFFSET HOLES UP LAG SCREW 5 16 X 3 1 2 5 16 WASHER END PANEL BOARD 2 X 4 X 47 1 2 FRONT OF FORT 42 ...

Page 49: ...NT INSTALLATION DAMAGE PRE DRILL 2 PLACE THE 5 4 X 4 X 40 3 8 DECK SPACER AT ONE END OF THE FORT CENTER THE BOARD BETWEEN THE CORNER POSTS AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES AND INTO THE DECK SUPPORT BELOW NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK SPACER THIS IS THE CENTER OF THE BOARD THIS HOLE ONLY NEEDS TO BE DRILLED ONCE 5 4 X 4 X 40 3 8 D...

Page 50: ...S USE THE HOLE ON CENTER AS A GUIDE AND MAKE A MARK ON THE OUTSIDE OF THE FORT TO REPRESENT A CENTER LINE 3 USE 2 WOOD SCREWS TO ATTACH THE DECK SPACERS TO THE CENTER DECK SUPPORT 4 CENTER THE 2 X 4 X 70 CENTER DECK SUPPORT ON THESE MARKS AND PUSH THE CENTER DECK SUPPORT FLUSH TO THE BOTTOM SIDE OF THE DECK BOARDS 5 USING TWO 2 1 2 WOOD SCREWS INSTALL THE 2 X 4 X 70 CENTER DECK SUPPORT THROUGH THE...

Page 51: ...CK SUPPORT BELOW LEAVE A UNIFORM APPROX 1 4 SPACE BETWEEN THE FRONT FACE BOARD AND THE REAR BOTTOM PANEL BOARD AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE 2 START WITH A 5 4 X 6 X 47 3 8 DECK BOARD AT ONE END OF THE FORT CENTER THE BOARD BETWEEN THE DECK BOARDS NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK BOARDS DECK BOARD 5 4 X 6 X 47 3 8 2 WOOD SCREW LAY ALL DECK BOARDS...

Page 52: ...TEP 11 ROCK WALL 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES AND SET WITH A HAMMER T NUT 46 ...

Page 53: ...STENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENGTH ON THE ROCK WALL SIDES THIS IS DUE TO MILLING VARIATIONS AND IS ALSO USED TO HELP LEVEL THE ROCK WALL SIDES ON UNEVEN GROUND 6 ROCK WALL SIDES MAY NOT BE EVEN WITH THE BOTTOM ROCK WALL BOARD DUE T...

Page 54: ...L 1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME 5 16 WASHER GREEN BRACKET 90 5 16 X 1 1 2 HEX BOLT 48 ...

Page 55: ...4 PAN HEAD SCREWS WITH WASHERS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS AND WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL YOUR ACTUAL 3 PLACE THE 5 4 X 3 X 23 7 8 ROCK WALL TOP CAP ON TOP OF THE ROCK WALL SIDES FASTEN THE ROCK WALL TOP CAP TO THE ROCK WALL SIDES WITH 2 WOOD SCREWS...

Page 56: ...SHOWN BELOW USING THE 90 GREEN BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE BOTTOM PANEL BOARD 2 GO UNDERNEATH THE DECK TO INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE BOTTOM PANEL BOARD 3 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE ROCK WALL IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE ROCK WALL SIDES 50...

Page 57: ...FFSET THE BOARD 1 FROM THE EDGE FASTEN THE RAMP SUPPORT BOARD TO THE RAMP SIDE BOARDS WITH TWO 2 1 2 WOOD SCREWS PER SIDE 3 SECOND PLACE ONE 2 X 4 X 18 3 4 RAMP SUPPORT BOARD AT THE ANGLED END OF THE 2 X 4 X 96 RAMP SIDE BOARDS OFFSET THE BOARD 1 FROM THE EDGE FASTEN THE RAMP SUPPORT BOARD TO THE RAMP SIDE BOARDS WITH TWO 2 1 2 WOOD SCREWS PER SIDE 4 PLACE THE REMAINING 2 X 4 X 18 3 4 RAMP SUPPORT...

Page 58: ...IDE BOARDS FASTEN THE FLOOR BOARDS TO THE RAMP SUPPORT BOARDS WITH TWO 2 1 2 WOOD SCREWS PER SUPPORT 2 PLACE THE 2 X 4 X 94 MIDDLE FLOOR BOARD ON THE CENTER OF THE RAMP THE HOLE AT 7 SHOULD BE TOWARDS THE ANGLED END OF THE RAMP FASTEN THE FLOOR BOARD TO THE RAMP SUPPORT BOARDS WITH TWO 2 1 2 WOOD SCREWS PER SUPPORT 3 PLACE ONE 2 1 2 WOOD SCREW THROUGH THE RAMP SIDE BOARDS ABOVE EACH OF THE RAMP SU...

Page 59: ...TEP 18 CLIMBING RAMP 1 ATTACH THE 2 X 2 X 16 FLOOR SUPPORT BOARDS TO THE FLOOR BOARDS WITH 2 1 2 WOOD SCREWS SEE DETAIL VIEW BELOW 2 PLACE T NUTS ON THE INSIDE OF THE HOLES IN THE RAMP SIDE BOARDS SET THE T NUTS WITH A HAMMER FLUSH NEAR FLUSH WITH THE RAMP SIDES 3 FASTEN THE 90 GREEN BRACKET TO THE RAMP SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 53 ...

Page 60: ... POSITION CENTERED IN THE FRONT RIGHT OPENING ON THE FORT USING THE RAMP BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE FRONT FACE BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE FRONT FACE BOARD 3 ATTACH THE CLIMBING RAMP WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 4 WHEN THE 90 BRACKETS ARE SECURE AND THE RAMP IS IN ITS FINAL POSITION TIGHTEN...

Page 61: ...H OR LOWER THAN THE TOP OF THE DECK SUPPORT 2 AT THE TOP USE 2 1 2 WOOD SCREWS THROUGH THE ANGLE SUPPORT INTO THE BOTTOM PANEL BOARD AT THE BOTTOM USE ONE 2 WOOD SCREW AND ONE 3 WOOD SCREW TO FASTEN THE ANGLE SUPPORT TO THE CORNER POST 3 FOUR 2 X 4 X 13 ANGLE SUPPORTS ARE MOUNTED UNDER THE DECK ON THE FRONT AND REAR OF THE PLAY SET TO THE 2 X 4 DECK SUPPORTS THE TOP OF THE ANGLE SUPPORT SHOULD BE ...

Page 62: ...H 2 X 4 X 71 7 8 CENTER TARP SUPPORT FRONT REAR 2 PLACE THE CENTER POSTS INSIDE THE RAILINGS AT THE FRONT AND REAR OF THE PLAYSET LINE UP THE HOLES IN THE CENTER POSTS WITH THE HOLES IN THE RAILINGS 3 FASTEN THE CENTER POSTS TO THE RAILINGS WITH 5 16 X 2 1 2 HEX BOLTS AND 5 16 WASHERS AT THE TOP 4 SQUARE EACH CENTER POST TO THE DECK AND SECURE THE BOTTOM OF THE CENTER POST TO THE BOTTOM PANEL BOAR...

Page 63: ...28 1 4 PANEL SLATS STEP 22 PANEL SLATS 2 PRE DRILL THE SLATS 1 FROM EACH END ON CENTER WITH A 1 8 DRILL BIT ROCK WALL SIDE PANEL 3 INSTALL THE PANEL SLATS AT EQUAL LENGTHS SEE DETAIL BELOW FOR MEASUREMENTS 4 ATTACH THE PANEL SLATS TO THE FORT WITH 2 WOOD SCREWS IN THE PRE DRILLED HOLES SWING BEAM PANEL SLAT DIMENSIONS VIEW FROM OUTSIDE THE PLAY SET 1 8 2 16 11 9 2 17 1 2 1 8 MAKE THIS SLAT FLUSH T...

Page 64: ...TE THREE 2 X 4 X 47 3 8 TARP BOARDS 2 ATTACH EACH TARP BOARD TO THE TOP OF THE CORNER POSTS OR THE CENTER POSTS WITH 8 X 2 1 2 WOOD SCREWS STEP 23 TARP BOARDS 2 X 4 X 47 3 8 TARP BOARD 8 X 2 1 2 WOOD SCREW 58 ...

Page 65: ...HERS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH IN THE COUNTER SUNK HOLES OF THE SWING BEAM SUPPORT USE BOLT CAPS TO COVER ANY EXPOSED THREADS 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 4 IF NECESSARY USE LOCKING PLIERS TO HOLD CARRIAGE BOLTS IN PLACE WHEN INSTALLING STEP 24 SWING BEAM PLATE 3 8 WASHER 3 8 NUT BOLT CAP BOLT 3 1 2 CARRIAGE SWING BEAM PLATE 59 ...

Page 66: ...IDE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN EACH SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS STEP 25 IRON DUCTILE SWING HANGERS 7 CARRIAGE BOLT 3 8 LOCK NUT TORQUE WASHER 3 8 WASHER BOLT CAPS IRON DUCTILE SWING HANGER 60 ...

Page 67: ...CH SWING LEGS TO BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 4 X 4 X 108 SWING LEG SWING LEGS FLUSH TO TOP OF SWING LEG BRACKET 61 ...

Page 68: ...Y HOLES SHOULD OVERHANG THE SIDE OF THE FORT WITH THE TRIANGULAR SWING BEAM PLATE 2 SIT THE SWING BEAM LEGS UPRIGHT UNDER THE TWO EMPTY HOLES IN THE END OF THE SWING BEAM STEP 27 REST SWING BEAM ON FORT THESE TWO HOLE LOCATIONS WILL BE EMPTY ON YOUR SWING BEAM LINE THEM UP WITH THE HOLES IN THE SWING LEG BRACKET UNDER THE SWING BEAM 62 ...

Page 69: ... 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS STEP 28 MOUNT SWING BEAM TO SWING BEAM LEGS TORQUE WASHER 3 8 WASHER 3 8 LOCK NUT BOLT CAP 7 CARRIAGE BOLT 3 8 X 3 1 2 LAG SCREW 63 ...

Page 70: ... FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND THE SWING BEAM SUPPORT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER AND A 3 8 LOCK NUT WITH A 3 8 WASHER ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 4 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH WITH A 3 8 X 3 1 2 LAG SCREW AND 3 8 WASHER 5 IF NECESSARY USE VISE GRIPS TO HOLD CARRIAGE BOLTS IN PLACE WH...

Page 71: ...EVEL STEP 30 LEVEL SWING BEAM IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THE LEGS ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE IN OUT 65 ...

Page 72: ...X 58 SWING LEG CROSS MEMBER AGAINST THE SWING BEAM LEGS 2 LEVEL CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO SECURE THE CROSS MEMBER TO THE SWING BEAM LEGS STEP 31 SWING LEG CROSS MEMBER 66 ...

Page 73: ...E TARP STEP 32 TARP 1 PLACE THE TARP ACROSS THE TARP BOARDS WITH THE HEMS ON THE INSIDE 2 FASTEN THE OUTSIDE CORNERS OF THE TARP TO THE SIDE OF THE TARP BOARD FIRST ATTACH THE GROMMETS IN THE TARP TO THE TARP BOARD WITH 14 X 1 1 4 PAN HEAD SCREWS WITH 1 4 WASHERS REPEAT FOR OTHER SIDE NOTE IF YOU WISH YOU MAY PREDRILL HOLES FOR THE PAN HEAD SCREW WITH A 1 8 DRILL BIT 3 NOW FOLD THE FLAP UNDER THE ...

Page 74: ...ING CLIP SWING CHAIN STEP 33 HANGING THE SWINGS 1 START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDED 68 ...

Page 75: ... OF THE CORNER POSTS ON THE LEFT SIDE OF THE FORT MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS ATTACH THE 2 X 4 X 47 1 2 SAFETY BOARD WITH HOLES OFFSET UP OR DOWN YOUR CHOICE TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS NOTE THE OFFSET HOLES CAN BE PLACED UP OR DOWN IN THIS STEP 69 ...

Page 76: ...ER PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 4 PLACE THE PICNIC TABLE SLAT NEXT TO THE PICNIC TABLE LEG FOR EACH ASSEMBLY BELOW LEAVE A 3 16 GAP BETWEEN THE TOP OF THE SLAT AND THE LEG USE THE 6 15 16 DIMENSION TO LOCATE THE BOTTOM END OF THE SLAT FA...

Page 77: ...E INSIDE OF THE CORNER POSTS WITH A PEN OR PENCIL AT 26 3 8 2 PLACE THE TOP OF THE RIGHT SIDE ASSEMBLY FLUSH TO THE MARK ON THE RIGHT FRONT CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 3 PLACE THE TOP OF THE LEFT SIDE ASSEMBLY FLUSH TO THE MARK ON THE RIGHT REAR CORNER POST ATTACH THE LEFT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X...

Page 78: ... 6 X 43 PT TOP AND SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEAT SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 8 X 2 1 2 WOOD SCREWS 5 4 X 6 X 43 PT TOP SEAT BOARDS 72 ...

Page 79: ... TO THE TOP OF THE SWING LEG BRACKET 2 FASTEN THE TIRE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 3 8 WASHER LAG SCREW SWING LEG BRACKET 3 8 X 3 1 2 4 X 4 X 72 TIRE SWING LEG TIRE SWING LEGS FLUSH TO TOP OF SWING LEG BRACKET 73 ...

Page 80: ...E BOLT 1 LINE UP THE HOLES OF THE TIRE SWIVEL WITH THE HOLES IN THE TIRE SWING BEAM 2 FASTEN THE TIRE SWIVEL TO THE TIRE SWING BEAM USING 3 8 X 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS STEP 39 TIRE SWING 74 ...

Page 81: ...WASHERS ON TOP OF THE TIRE SWING BEAM AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH PLACE A BOLT CAP OVER ANY EXPOSED THREADS 2 USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 8 LOCK NUT BOLT CAP 7 CARRIAGE BOLT TORQUE WASHER 3 8 WASHER 3 8 X 3 1 2 LAG SCREW 75 ...

Page 82: ...UR GRADE ALSO SEE STEP 48 AN EXTRA PERSON IS NEEDED FOR THIS STEP 1 SIT THE SWING BEAM LEGS UPRIGHT 2 TAKE THE ASSEMBLED TIRE SWING BEAM AND LEGS AND INSERT THE SWING BEAM INTO THE GAP BETWEEN THE BACK RIGHT CORNER POST AND THE PANEL SLAT PLACE A SMALL LEVEL ON TOP OF THE BEAM IN ORDER TO LEVEL CORRECTLY 3 WITH A 3 8 DRILL BIT USE THE PRE DRILLED HOLES IN THE END OF THE TIRE SWING BEAM AS A TEMPLA...

Page 83: ... DRILLED HOLES AS SHOWN BELOW 2 LINE UP THE PILOT HOLES AT THE END OF THE TIRE SWING BEAM WITH THE PREVIOUSLY DRILLED HOLES IN THE CORNER POST 3 FASTEN THE TIRE SWING BEAM TO THE CORNER POST USING 5 16 X 6 1 2 HEX BOLTS WITH 5 16 AND 1 2 WASHERS THROUGH THE TIRE SWING BEAM AND CORNER POST INTO THE T NUTS 4 AFTER THE TIRE SWING BEAM HAS BEEN SECURED INSTALL THE 5 4 X 3 X 28 1 4 PANEL SLAT FLUSH TO ...

Page 84: ...AM LEVEL STEP 43 LEVEL TIRE SWING BEAM IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THEY ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY NEED TO EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE 78 ...

Page 85: ...TION THE 2 X 4 X 47 1 2 TIRE SWING LEG CROSS MEMBER AGAINST THE SWING LEGS 2 LEVEL THE TIRE SWING CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES ONTO THE SWING LEGS 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO SECURE THE TIRE SWING CROSS MEMBER TO THE SWING BEAM LEGS 79 ...

Page 86: ...5 HANGING THE TIRE SWING 1 START BY ATTACHING THREE SPRING CLIPS TO THE TIRE SWIVEL ON THE SWING BEAM 2 ATTACH ONE CHAIN AT A TIME TO ONE SPRING CLIP 3 ADJUST HEIGHT AS NEEDED SPRING CLIP TIRE SWING CHAIN 80 ...

Page 87: ...OPE THROUGH THE HOLES IN THE ROPE LADDER RUNNER AND TIE THEM OFF GRAB EACH ROPE AND ATTEMPT TO WRAP IT AROUND YOUR HAND IF THE ROPE WRAPS AROUND YOUR HAND IT IS TOO LOOSE IF THE ROPE IS TOO LOOSE UNTIE THE KNOT BEHIND THE ROPE LADDER RUNNER AND RETIE IT UNTIL YOU CAN NO LONGER WRAP THE ROPE AROUND YOUR HAND ROPE LADDER RUNNER LADDER SUPPORT AND TIE 3 KNOTS THE BOTTOM OF EACH 2 MEASURE DOWN 6 BELOW...

Page 88: ...T LEFT OF THE FORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 PREDRILL 1 8 HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS 3 ATTACH THE SLIDE TO THE DECK BOARDS WITH 1 1 4 PAN HEAD SCREWS DO NOT OVERTIGHTEN 1 1 4 PAN HEAD SCREW DO NOT OVERTIGHTEN 82 ...

Page 89: ...ELESCOPE BRACKETS TO THE FRONT TOP PANEL BOARD ON THE SLIDE SIDE OF THE CENTER POST 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED ON WITH 1 1 4 WOOD SCREWS PROVIDED WITH THE TELESCOPE STEP 48 MOUNTING THE TELESCOPE 83 ...

Page 90: ... 3 LOCATE TWO 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TIE TAC TOE MOUNT TIC TAC TOE MOUNT 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNT 5 4 X 3 X 17 1 2 GREEN BRACKET GREEN BRACKET TIC TAC TOE AFTER ASSEMBLING 84 ...

Page 91: ... ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS 1 PLACE THE TIC TAC TOE AGAINST THE PANEL SLATS AT THE LEFT SIDE OF THE PLAY SET ON THE STEP 50 TIC TAC TOE INSTALLATION SWING BEAM TIC TAC TOE WITH BOARDS ATTACHED 8 X 1 3 4 WOOD SCREWS 4 00 85 ...

Page 92: ... LOCATE THE SAFETY HANDLE BAG 2 ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE PANEL SLATS WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES 4 REPEAT PROCESS FOR HANDLES OVER THE RAMP NOT SHOWN 86 ...

Page 93: ...L ASSEMBLY SLIGHTLY WHEN TYING THE KNOT IN THE BOTTOM ROCK WALL BOARD WHEN YOU LOWER THE ASSEMBLY THE ROPE WILL TIGHTEN 3 TIE A KNOT AT ONE END OF THE OTHER PIECE OF 10 ROPE AND THREAD IT THROUGH THE BOTTOM HOLE OF THE CLIMBING RAMP FROM THE BACK TO THE FRONT 4 THE UNTIED END WILL GO THROUGH THE HOLE AT THE TOP OF THE RAMP TIE A SECURE KNOT AT THE END MAKING SURE THAT THE ROPE IS TIGHT AND WILL NO...

Page 94: ...FLAG 1 2 PHILLIPS HEAD SCREW STEP 53 FLAG KIT 1 PLACE A FLAG ON THE CORNER POSTS AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED DO NOT OVER TIGHTEN 88 ...

Page 95: ...OWN BELOW 2 ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE TO THE FRONT OF THE SWING BEAM WITH 8 X 1 WOOD SCREWS SANDBOX SEAT 5 4 X 6 X 22 SANDBOX SEAT 5 4 X 6 X 22 8 X 2 WOOD SCREW A ATTACH NAME PLATE HERE WITTH 1 WOOD SCREWS 89 ...

Page 96: ...X 2 WOOD SCREW 8 X 2 WOOD SCREW STEP 55 GROUND STAKES 1 HAMMER A GROUND STAKE INTO THE EARTH NEXT TO EACH SWING LEG AT AN ANGLE 2 ATTACH EACH GROUND STAKE TO THE SWING LEG WITH A 8 X 2 WOOD SCREW PROVIDED WITH THE GROUND STAKE 90 ...

Page 97: ...WHEEL 4 USE THE 2 1 2 LAG SCREW AND WASHER TO FASTEN THE STEERING WHEEL TO THE REAR CENTER POST DO NOT OVER TIGHTEN THE LAG SCREW OR THE STEERING WHEEL WILL NOT TURN 5 PLACE THE STEERING WHEEL CAP OVER THE CENTER OF THE STEERING WHEEL AND SNAP IT INTO THE STEERING WHEEL INSERT STEERING WHEEL CAP 1 BELOW THE T NUT STEERING WHEEL STEERING WHEEL INSERT WASHER 2 1 2 LAG SCREW DRILL 3 16 HOLE T NUT 91 ...

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