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Gorilla Playsets Congo Outing II, Assembly Manual, Page: 27 / 62

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Gorilla Playsets Congo Outing II Assembly Manual Download Page 27

STEP 1:  CORNER POST LAYOUT

1:  THIS STEP IS CRITICAL TO BUILDING THE FORT PROPERLY.  IF ANY MISTAKES ARE MADE HERE, YOU WILL NEED TO 

DIS-ASSEMBLE AND THEN RE-ASSEMBLE TO MAKE YOUR CORRECTIONS.

2:  LAY OUT EACH OF THE 4 X 4 X 96" CORNER POSTS IN THE AREA YOU INTEND ON BUILDING THE FORT SIDE OF THE 

PLAYSET.

3:  USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS 

SHOULD FACE.

NOTE:  THE LADDER SIDE IS CONSIDERED THE FRONT OF THE PLAYSET WITH THE SWINGBEAM EXTENDING OFF TO 

THE LEFT SIDE.  IF YOU PREFER THE SWINGBEAM ON THE RIGHT SIDE, REVERSE THE ORIENTATION OF THE CORNER 

POSTS IN THIS STEP.

CORNER POST #1

CORNER POST #2

CORNER POST #3

CORNER POST #4

REAR CORNER 

POSTS WILL HAVE

EXTRA HOLES AT 

THIS LOCATION

CORNER POST

4 X 4 X 96"

LEFT SIDE WILL

HAVE EXTRA HOLES

AT THESE LOCATIONS

Summary of Contents for Congo Outing II

Page 1: ...Congo Outing II ASSEMBLY MANUAL Copyright 2009 Gorilla Playsets All Rights Reserved Gorilla Playsets 190 Etowah Industrial Court Canton GA 30114 800 882 0272 14 SEP 2009 Version 1 3 0 ...

Page 2: ...T TO THE RETAILER OR CONTACT THE RETAILER DIRECT THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CONTACT INFO Gorilla Playsets 190 Etowah Industrial Court Canton GA 30114 Tel 678 880 3328 Fax 678 880 3329 custsrv gorillaplaysets com Check for revised instructions at www gorillaplaysets com ...

Page 3: ...ces step 9 Attaching Deck Spacers and Ladder Assembly steps 10 12 Building and Mounting Rockwall steps 13 15 Adding Deck Boards and Wall Slats steps 16 18 Swing Beam Assembly steps 19 27 Center Posts Framing Tarp steps 28 29 Mounting Slide step 30 Hanging Swings step 31 Securing Tarp step 32 Attaching Safety Board Center Stringers and Climbing Rope steps 33 35 Customer Registration Card 62 PLEASE ...

Page 4: ...ss to minimize shrinkage warping and cupping Because our pine has been pre shrunk the hardware used to assemble your playset will hold tight Our preserved pine is clean odorless non staining and non irritating to humans animals or plants Gorilla s Preserved Pine uses one of the only exterior wood preservation systems that is EPA approved Our pine lumber is preserved with a preservative system cont...

Page 5: ...equent to the original purchaser gorilla playsets disclaims all other representations and warranties of any kind express implied statutory or otherwise including the implied warranties of merchantability and fitness for a particular purpose gorilla playsets will not be liable for any incidental or consequential damages Some states do not allow limitations on implied warranties or exclusion of inci...

Page 6: ...ING 50 LBS TODDLER BUCKET SWING 50 LBS INFANT SWING 35 LBS TIRE SWING 125 LBS TOTAL WEIGHT ROPE LADDER 75 LBS ROCK WALL 150 LBS ALL SLIDES 125 LBS Gorilla Playsets recommends that the weight limits for all components must not be exceeded Failure to adhere to these and other safety guidelines could result in damage to the playset and injury to the users ...

Page 7: ...ides feet first Never slide headfirst Teach children to look before they slide to make sure no one is at the bottom Teach children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos should not be worn Always take off tie up or tuck in cords and drawstrings on ...

Page 8: ...c seats or has exposed metal in the edges of the swing seat If there are already exposed metal inserts on the edge of the seat immediately remove the seats and chains to prevent serious injury Ropes cables and chains should be removed and replaced if excessive wear is found Contact Gorilla Playsets for warranted replacement parts For rusted areas on metallic members such as monkey bars hand suppor...

Page 9: ...ine Sand 5 1 52m 5 1 52m 9 2 74m 5 1 52m Coarse Sand 5 1 52m 5 1 52m 6 1 83m 4 1 22m Fine Gravel 5 1 52m 7 2 13m 10 3 05m 6 1 83m Medium Gravel 5 1 52m 5 1 52m 6 1 83m 5 1 52m Shredded Tires 10 12 3 0 3 6m N A N A N A This data is from tests conducted by independent testing laboratories on a 6 inch depth of uncompressed shredded tire samples produced by four manufacturers The tests reported critic...

Page 10: ... appropriate depth Dig a channel along the scored line s for the base of the fort corner post and sandbox boards to rest into Dig the channel s to the same level depth The bottom of the channel s should be level to each other so your frame doesn t teeter or rock because the channel s are uneven Once you have removed enough grass and dirt slide push the frame into the channel s Place a level on the...

Page 11: ...ng 1 __________ Description Fort Hardware see following pages Description Swing Beam Hardware see following pages Description Wood Components see following pages REQUIRED TOOL LIST Standard or Cordless Drill w Phillips Bit 2 square bit provided 1 8 Drill Bit 3 8 Drill Bit Wrench and Socket Deep Well Socket 9 16 Deep Well Socket 9 16 Wrench and Socket Level Tape Measure Extension Cord if using stan...

Page 12: ... general construction process of your new playset before getting started SITE PLAN Playset height 10 6 Approximate assembly time 8 12 Hours 6 foot unobstructed safety perimeter around playset recommended WAVE SLIDE LADDER TRAPEZE ARM 1 SWING BELTS 2 17 ROCK WALL 12 ...

Page 13: ...liarizing yourself with all of the components read all the way through the instructions completely Reading instructions after you have studied the parts will help you understand more clearly the installation process and help to eliminate unnecessary mistakes Pay close attention to the diameter and length of each bolt and screw Never tighten hardware completely at first It helps to have some adjust...

Page 14: ...e there will not be any reference to how to offset these parts EXAMPLE OF OFFSET HOLES UP Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a thru hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the thru hole and either the head of the bolt and was...

Page 15: ...mer drive the T nut until the face of the T nut is flush to the wood This picture shows the T nut insert and installed flush to the wood This picture shows an end view of the T nut insert and installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end views you are looking at an X ray view of the post and T nut The barrel of the T nut is in the...

Page 16: ... 8 X 1 1 4 WOOD SCREW QTY 2 8 X 2 WOOD SCREW QTY 144 5 6 7 8 9 1 4 3 2 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 25 8 X 2 1 2 WOOD SCREW 8 X 3 WOOD SCREW QTY 4 1 4 WASHER QTY 44 14 X 1 1 4 PAN HEAD SCREW QTY 44 5 16 TEE NUT QTY 42 TORQUE WASHER QTY 17 ...

Page 17: ... SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 3 8 x 9 CARIAGE BOLT QTY 1 3 8 x 6 1 2 CARIAGE BOLT QTY 16 3 8 x 3 1 2 CARIAGE BOLT QTY 2 3 8 X 3 1 2 HEX LAG SCREW QTY 12 GREEN PLASTIC BOLT CAP QTY 19 2 SQUARE DRIVE TIP QTY 1 ...

Page 18: ...RP BOARD ROCK WALL 2 X 4 X 50 POST 2 X 4 X 83 SUPPORT SWING LEG CROSS MEMBER 1 1 2 BOARD TARP SUPPORT 2 BOARD LEFT 1 2 X 4 X 53 2 X 4 X 47 1 2 REAR PANEL PANEL AND DECK SUPPORT SAFETY BOARD BACK PANEL 7 2 X 4 X 57 LADDER SIDE 1 LEFT 1 RIGHT PICTURE DESCRIPTION QTY ...

Page 19: ... STRINGER 2 X 4 X 17 BOARD 1 CENTER TARP 2 X 4 X 47 2 1 BOARD 1 TOP PANEL 2 X 4 X 47 2 1 BOARD 1 FRONT FACE 2 X 4 X 47 2 1 SUPPORT 2 FORT SIDE LADDER STEP 4 2 X 4 X 47 1 2 2 X 4 X 29 REAR CENTER POST DESCRIPTION PICTURE QTY ...

Page 20: ...D GROUND 2 1 LEFT 1 RIGHT 2 BOARD 2 X 6 X 95 SIDE SANDBOX 2 X 6 X 75 1 BOARD 1 4 SANDBOX 2 1 1 2 X 6 X 47 ROCK WALL ONE BOARD 10 4 ROCK WALL 2 1 X 6 X 47 DECK BOARD 7 5 2 5 1 X 6 X 47 4 HOLE BOARD 5 5 4 X 4 X 40 1 2 2 DESCRIPTION PICTURE QTY ...

Page 21: ... DESCRIPTION QTY 5 4 X 3 X 28 1 2 PANEL SLAT 5 4 X 4 X 18 1 2 LADDER BACK 4 X 4 X 96 SWING LEG 4 X 4 X 96 CORNER POST 1 4 X 4 X 96 CORNER POST 2 4 X 4 X 96 CORNER POST 3 14 1 2 1 1 1 4 X 4 X 96 CORNER POST 4 1 ...

Page 22: ... 2 X 18 GROUND STAKE 2 4 X 4 X 47 1 2 SWING BEAM SUPPORT 1 PICTURE DESCRIPTION QTY COUNT AND ORGANIZE YOUR LUMBER INTO LIKE STACKS 2 X 4 2 X 6 4 X 4 4 X 6 ETC THIS WILL HELP IN IDENTIFYING COMPONENTS AND REDUCE YOUR BUILDING TIME ...

Page 23: ...DESCRIPTION PICTURE QTY W CHAINS BAR SLIDE 1 8 WAVE 1 W CHAINS TRAPEZE SWINGS 2 ...

Page 24: ...DESCRIPTION PICTURE QTY 10 EA SWING 1 PLATE 1 1 A FRAME SWING LEG BRACKET CLIMBING ROCKS NOT SHOWN HARDWARE BOX INSTRUCTIONS ...

Page 25: ...DESCRIPTION PICTURE QTY 2 BRACKET SPRING 6 2 GREEN 6 CLAMP 1 1 2 X 1 1 IRON DUCTILE SWING HANGERS ...

Page 26: ...DESCRIPTION PICTURE QTY TARP 1 10 ROPE 1 ...

Page 27: ...USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS SHOULD FACE NOTE THE LADDER SIDE IS CONSIDERED THE FRONT OF THE PLAYSET WITH THE SWINGBEAM EXTENDING OFF TO THE LEFT SIDE IF YOU PREFER THE SWINGBEAM ON THE RIGHT SIDE REVERSE THE ORIENTATION OF THE CORNER POSTS IN THIS STEP CORNER POST 1 CORNER POST 2 CORNER POST 3 CORNER POST 4 REAR CORNER POSTS WILL HAVE EX...

Page 28: ...N THESE HOLES STEP 2 INSERTING T NUTS INTO CORNER POSTS 1 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 2 THE BARREL OF THE T NUT SHOULD GO IN THE HOLE FIRST HAMMER THE T NUT UNTIL IT IS FLUSH ALMOST FLUSH TO THE CORNER POSTS ...

Page 29: ...2 X 6 X 47 1 2 SANDBOX BOARD WITH FOUR PRE DRILLED HOLES ATTACHES TO THE BOTTOM OF THE RIGHT SIDE CORNER POSTS WITH 4 1 2 HEX BOLTS AND 5 16 WASHERS 2 THE 2 X 4 X 47 1 2 TOP PANEL BOARD WITH THREE PRE DRILLED HOLES ATTACHES TO THE TOP SET OF HOLES ON THE RIGHT SIDE OF THE CORNER POSTS OFFSET HOLES UP WITH 4 1 2 HEX BOLTS AND 5 16 WASHERS ...

Page 30: ...PPORT 2 X 6 X 95 1 4 1 2 HEX BOLT STEP 4 ATTACHING GROUND SUPPORT BOARD 1 THE 2 X 6 X 95 1 2 GROUND SUPPORT BOARD WITH SIX PRE DRILLED HOLES ATTACHES TO THE BOTTOM OF THE LEFT SIDE CORNER POSTS WITH 4 1 2 HEX BOLTS AND 5 16 WASHERS ...

Page 31: ...75 SIDE SANDBOX BOARDS WITH THREE PRE DRILLED HOLES ATTACHES TO THE BOTTOM OF THE FRONT AND REAR CORNER POSTS WITH 4 1 2 HEX BOLTS AND 5 16 WASHERS 2 THE STRUCTURE SHOULD BE ABLE TO STAND ON ITS OWN WITHOUT ANY SUPPORT AT THIS STAGE STEP 5 ATTACHING THE SIDE SANDBOX BOARDS ...

Page 32: ... 2 X 4 X 83 TARP SUPPORT BOARDS WITH THREE PRE DRILLED HOLES ATTACH TO THE TOP OF THE FRONT AND REAR CORNER POSTS WITH 4 1 2 HEX BOLTS AND 5 16 WASHERS 2 OFFSET HOLES SHOULD BE POINTED DOWN ON BOTH BOARDS 3 THE SHORTEST END FROM THE COUNTER SUNK HOLES WILL POINT TOWARD THE SWING BEAM SIDE OF THE FORT ...

Page 33: ...T STEP 7 ATTACHING REAR PANEL SUPPORT BOARD 1 THE 2 X 4 X 47 1 2 REAR PANEL SUPPORT BOARD WITH TWO PRE DRILLED HOLES ATTACHES TO THE SET OF HOLES BELOW THE TARP SUPPORT BOARD ON THE BACK SIDE OF THE FORT WITH 4 1 2 HEX BOLTS AND 5 16 WASHERS 2 OFFSET HOLES SHOULD BE POINTED DOWN ...

Page 34: ... 2 X 4 X 47 1 2 DECK SUPPORT BOARDS WITH TWO PRE DRILLED HOLES ATTACH TO THE SET OF HOLES ABOVE THE SANDBOX BOARD AND THE GROUND SUPPORT BOARDON THE INSIDE OF THE LEFT AND RIGHT SIDE OF THE CORNER POSTS WITH 4 1 2 HEX BOLTS AND 5 16 WASHERS 2 OFFSET HOLES SHOULD BE POINTED DOWN ON BOTH BOARDS ...

Page 35: ...UPPORTS WITH ANGLED ENDS ATTACH TO THE HOLES ON THE ENDS OF THE FORT SIDE SUPPORT ON THE INSIDE WITH 2 1 2 HEX BOLTS AND 5 16 WASHERS THE ANGLED ENDS SHOULD REST FLUSH AGAINST THE CORNER POSTS SEE DETAIL A FOR CLARIFICATION IF NECESSARY 3 ENSURE THAT THE TWO FORT SIDE SUPPORTS ARE ATTACHED PROPERLY TO THE FORT BEFORE SECURING THEM TO THE CORNER POSTS USE A 2 1 2 WOOD SCREW AT THE TOP OF THE SUPPOR...

Page 36: ... SECURE THE 2 X 4 X 47 1 2 BACK PANEL BOARD TO THE CORNER POSTS WITH 4 1 2 HEX BOLTS AND 5 16 WASHERS NOTE THE BOTTOM OF THE BACK PANEL BOARD WILL BE FLUSH TO THE TOP OF THE DECK SPACER 3 SECOND THE 5 4 X 4 X 40 1 2 DECK SPACER MOUNTS BETWEEN THE REAR CORNER POSTS FLUSH TO THE EDGES WITH TWO 2 WOOD SCREWS 4 THIRD THE 5 4 X 4 X 40 1 2 DECK SPACER MOUNTS BETWEEN THE FRONT CORNER POSTS FLUSH TO THE E...

Page 37: ...NNELS AND THEN PLACE THE SECOND LADDER SIDE ON TOP WITH THE CHANNELS FACING DOWN 3 NOW PLACE TWO 2 WOOD SCREWS IN EACH STEP 4 CAREFULLY TURN THE LADDER OVER AND FINISH THE OTHER SIDE WITH TWO 2 WOOD SCREWS PER STEP 5 INSTALL TWO 1 1 2 X 1 1 2 BRACKETS USING 1 1 2 BOLTS AND 5 16 WASHERS 6 INSTALL THE 5 4 X 4 X 18 1 2 LADDER BACK ABOVE THE OPENING OF THE TOP CHANNELS WITH ONE 2 WOOD SCREW PER SIDE H...

Page 38: ... THE LADDER IS LEVEL AND MARK THE POSITION OF THE BRACKET HOLES ON THE 2 X 4 3 DRILL 3 8 HOLES WHERE MARKED 4 INSERT T NUTS IN THE BACK OF THE HOLES 5 ATTACH THE BRACKETS TO THE FORT WITH 1 1 2 HEX BOLTS WITH 5 16 WASHERS 2 1 HEX BOLT FRONT OF FORT 1 5 16 WASHER OUTSIDE EDGE OF LADDER IS FLUSH TO THE INSIDE EDGE OF THE CORNER POST ...

Page 39: ...DS ATTACH TO THE HOLES ON THE ENDS OF THE EXTENDED SANDBOX BOARDS ON THE INSIDE WITH 2 1 2 HEX BOLTS AND 5 16 WASHERS THE ANGLED ENDS SHOULD REST FLUSH AGAINST THE CORNER POSTS 3 ENSURE THAT THE TWO ROCK WALL SUPPORTS ARE ATTACHED PROPERLY TO THE FORT BEFORE SECURING THEM TO THE CORNER POSTS USE A 2 1 2 WOOD SCREW AT THE TOP OF THE BRACE 2 1 2 BELOW THE EDGE THEN USE A 3 WOOD SCREW 1 BELOW THE 2 1...

Page 40: ...AGAINST THE CORNER POSTS BEFORE ATTACHING 2 CONTINUE MOUNTING THE REMAINING ROCK WALL BOARDS TO THE ROCK WALL SUPPORTS WITH 2 WOOD SCREWS THERE SHOULD BE NO GAPS BETWEEN THE BOARDS 3 THE BOTTOM ROCK WALL BOARD WITH ONE HOLE WILL MOUNT AT THE BOTTOM WITH THE HOLE TOWARDS THE BOTTOM THIS BOARD WILL FASTEN WITH 2 WOOD SCREWS AS WELL 1 5 2 2 WOOD SCREW 4 X 6 X 47 ROCK WALL BOARD 5 4 X 6 X 47 1 2 ROCK ...

Page 41: ...HOULD FOLLOW THE GENERAL STAGGERED LAYOUT SHOWN BELOW HOWEVER A DIFFERENT CONFIGURATION CAN BE USED 2 THE ROCKS INCLUDED WITH YOUR PLAYSET MAY VARY IN ANY CASE THE 1 1 4 PANHEAD SCREWS WILL BE USED TO ATTACH THE ROCKS ROCKS 1 1 4 PANHEAD SCREW ...

Page 42: ...ARDS 1 SEVEN 5 4 X 6 X 47 1 2 DECK BOARDS WILL LAY ACROSS THE DECK SUPPORTS FLUSH TO THE TOP ROCK WALL BOARD 2 SPACE EVENLY ACROSS THE SUPPORTS 3 SECURE WITH FOUR 2 WOOD SCREWS TWO PER SIDE 2 WOOD SCREW 5 4 X 6 X 47 1 2 DECK BOARD ...

Page 43: ... 4 1 2 HEX BOLTS AND 5 16 WASHERS TO SECURE THE BOARDS TO THE CORNER POSTS 2 THE TOP 2 X 4 X 47 1 2 PANEL SUPPORT BOARD SHOULD HAVE THE HOLES OFFSET DOWN USE 4 1 2 HEX BOLTS AND 5 16 WASHERS TO SECURE THE BOARDS TO THE CORNER POSTS 2 1 HEX BOLT 2 PANEL SUPPORT 2 X 4 X 47 1 4 5 16 WASHER SWING BEAM SIDE OF FORT ...

Page 44: ...R STEP 18 PANEL WALL SLATS 1 BEGIN ON THE BACK WALL OF THE FORT WITH TWO PANEL SLATS 5 4 X 3 X 28 1 2 THEY ARE SPACED APPROX 3 FROM THE CORNER POSTS 2 THE INNNER BOARDS OF THE BACK SIDE ARE THEN SPACED 2 5 8 FROM EACH OTHER FOR A TOTAL OF SEVEN SLATS ON THE BACK SIDE 3 EACH SLAT WILL RECEIVE TWO 2 WOOD SCREWS 4 THE LEFT SIDE OF THE FORT WILL HAVE SEVEN SLATS EACH CENTERED ON ONE OF THE DECK BOARDS...

Page 45: ... 47 1 2 SWING BEAM SUPPORT HAS COUNTER SUNK HOLES IN THE CENTER AND ON THE ENDS INSTALL THE SWING BEAM SUPPORT SO THAT THE COUNTER SUNK HOLES ON EACH END OF THE BEAM FACE OUT AND THE COUNTER SUNK HOLES AT THE CENTER FACE DOWN 2 FASTEN THE SWING BEAM SUPPORT TO THE CORNER POSTS USING 6 1 2 CARRIAGE BOLTS WITH TORQUE WASHERS PLACE THE CARRIAGE BOLT INTO THE TORQUE WASHER THEN INTO THE HOLE OF THE CO...

Page 46: ... ON TOP OF THE SWING BEAM SUPPORT LINING UP PILOT HOLES 2 FASTEN THE SWING BEAM PLATE TO THE SWING BEAM SUPPORT ON THE OUTSIDE HOLES USING 3 1 2 CARRIAGE BOLTS WITH 1 2 WASHERS ON TOP AND 3 8 WASHERS AND LOCK NUTS ON THE BOTTOM PLACE GREEN BOLT COVERS OVER EXPOSED THREADS AFTER SECURING 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER ...

Page 47: ... IRON DUCTILES TO THE SWING BEAM USING 6 1 2 CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE SWING BEAM AND 3 8 LOCK NUTS AND WASHERS ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING SWING BEAM BOLT CAP CARRIAGE BOLTS WASHER 1 TORQUE 2 WASHER 3 8 LOCK NUT 6 3 8 4 X 6 X 96 IRON DUCTILE ...

Page 48: ... BEAM ON FORT TWO PEOPLE ARE REQUIRED FOR THIS STEP 1 SIT THE SWING BEAM LEGS UPRIGHT 2 LINE UP THE PRE DRILLED HOLES AND REST THE SWING BEAM ON TOP OF THE FORT AND SWING LEGS MAKE SURE THE IRON DUCTILES ARE FACING DOWN ...

Page 49: ...AM AND 3 8 LOCK NUTS WITH 3 8 WASHERS UNDERNEATH 2 USE A 3 8 X 3 1 2 LAG SCREW AND 3 8 WASHER IN THE MIDDLE HOLE OF THE SWING LEG BRACKET 3 PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING STEP 24 SWING BEAM TO SWING BEAM LEGS BOLT CAP 6 1 2 CARRIAGE BOLT TORQUE WASHER 3 8 LOCK NUT 3 8 X 3 1 2 LAG SCREW 3 8 WASHER ...

Page 50: ...END OF THE SWING BEAM WITH THE MIDDLE HOLES ON THE SWING BEAM PLATE 3 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND SWING BEAM SUPPORT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER ON TOP AND A 3 8 LOCK NUT AND WASHER ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 4 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH WITH A 3 8 X 3 1 2 LAG SCREW AND 3 8 WASHER...

Page 51: ...STEP 26 LEVEL THE SWING BEAM 1 PLACE A LEVEL ON TOP OF THE SWING BEAM AND ADJUST THE LEGS IN OR OUT AS NEEDED TO MAKE THE SWING BEAM LEVEL ...

Page 52: ...STEP 27 SWING LEG CROSS MEMBER 1 POSITION THE 2 X 4 X 58 SWING LEG CROSS MEMBER AGAINST THE SWING BEAM LEGS 2 LEVEL CROSS MEMBER AND SECURE TO THE SWING LEGS WITH 3 1 2 LAG SCREWS AND 3 8 WASHERS ...

Page 53: ... 29 CENTER POSTS WILL ATTACH TO THE TARP SUPPORT BOARDS WITH 2 3 4 HEX BOLTS 5 16 WASHERS AND T NUTS 2 THE FRONT CENTER POST WILL SECURE AT THE BOTTOM TO THE DECK SPACER FROM UNDERNEATH WITH TWO 2 1 2 WOOD SCREWS THEN TO THE FRONT TARP SUPPORT WITH 2 1 2 HEX BOLTS 5 16 WASHERS AND T NUT 3 THE REAR CENTER POST WILL SECURE TO THE REAR TARP SUPPORT WITH 2 1 2 HEX BOLTS 5 16 WASHERS AND T NUT ...

Page 54: ...6 SWING LEG SWING LEGS FLUSH TO TOP OF SWING LEG BRACKET STEP 21 ATTACH SWING LEGS TO BRACKET 1 PLACE THE 4 X 4 X 96 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 1 2 LAG SCREWS AND 3 8 WASHERS ...

Page 55: ...WILL SECURE ON TOP OF THE CENTER POSTS WITH TWO 2 1 2 WOOD SCREWS PER SIDE 2 THE TWO 2 X 4 X 50 TARP BOARDS WILL SECURE ON THE ENDS OF THE TARP SUPPORTS WITH TWO 2 1 2 WOOD SCREWS PER SIDE 2 X 4 X 50 2 TARP BOARD CENTER TARP BOARD 2 X 4 X 47 1 2 1 2 WOOD SCREW ...

Page 56: ...APPROXIMATE LOCATION OF 1 1 4 WOOD SCREWS STEP 30 SLIDE 1 LAY SLIDE ON DECK WITH LIP EXTENDING ONTO OVER DECK SPACER 2 SECURE THE SLIDE TO THE DECK SPACER WITH TWO 1 1 4 WOOD SCREWS ...

Page 57: ...E SWING HANGERS THEN CLIP ONTO THE SWING CHAINS 2 USE THE CLIPS TO ADJUST THE HEIGHT OF THE SWING BY CLIPPING ON HIGHER OR LOWER LINKS 3 COUNT BACK THE SAME NUMBER OF LINKS ON THE OPPOSITE SIDE TO ENSURE THAT THE SWING IS LEVEL AND ADJUST TO FIT YOUR NEEDS IRON DUCTILE SPRING CLIP ...

Page 58: ...1 4 PANHEAD SCREW INTO THE GROMMET 3 PULL THE TARP TIGHT AND SCREW IN THE LEFT FRONT SIDE CORNER 4 NOW THE NEXT RIGHT SIDE GROMMET WILL RECEIVE A SCREW THEN THE SAME GROMMET ON THE OPPOSITE SIDE LEFT SIDE 5 ESSENTIALLY WHAT YOU ARE DOING IS ALTERNATING FROM SIDE TO SIDE FROM THE FRONT OF THE FORT MOVING BACK TO KEEP THE TARP TIGHT AND WRINKLE FREE ...

Page 59: ...S THE FRONT CORNER AND CENTER POSTS 2 SECURE THE SAFETY BOARD TO THE CORNER POSTS WITH 4 1 2 HEX BOLTS AND 5 16 WASHERS 3 USE A 2 1 2 WOOD SCREW TO FASTEN THE SAFETY BOARD TO THE FRONT CENTER POST 2 1 WOOD SCREW 4 2 BOLT HEX 2 WASHER 16 1 5 2 X 4 X 47 1 2 SAFETY BOARD ...

Page 60: ...NOTE THE CENTER STRINGERS WILL MOUNT PERPENDICULAR TO THE DIRECTION OF THE DECK AND ROCK WALL BOARDS DECK STRINGER IS ON CENTER ROCK WALL STRINGER WILL START AT THE TOP OF THE ROCK WALL BOARDS ON CENTER STEP 34 CENTER STRINGERS UNDERNEATH FORT 2 X 4 X 47 CENTER STRINGER VIEW SHOWN IS FOR LOCATION REFERENCE THE 2 WOOD SCREWS WILL BE DRIVEN FROM THE OPPOSITE SIDE THROUGH THE DECK AND ROCK WALL BOARD...

Page 61: ...URE KNOT ON THE INSIDE OF THE TOP PANEL BOARD 2 THREAD THE OTHER END OF THE ROPE THROUGH THE HOLE IN THE BOTTOM ROCK WALL BOARD PULL THE ROPE TIGHT AND TIE A SECURE KNOT BEHIND THE BOTTOM ROCK WALL BOARD STEP 35 CLIMBING ROPE TIE KNOT BEHIND THIS HOLE TIE KNOT BEHIND THIS HOLE ...

Page 62: ...quality of our product Excellent Above average Average Below average Poor Would you recommend this product Yes No Comments _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _____________________________________________________________...

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