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Gorilla Playsets Chateau Sierra Treehouse 1500AWFD, Assembly Instructions Manual, Page: 106 / 125

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Gorilla Playsets Chateau Sierra Treehouse 1500AWFD Assembly Instructions Manual Download Page 106

Counter-Sunk Hole

Through Hole

This page is a list of definitions and explanations used throughout our 

instructions to aid you in the assembly of your play set.

Offset Holes

- Throughout the installation procedures we will refer to parts with offset 

holes. This refers to the orientation of the holes on the board. An offset hole is one that 

is closer to one side than it is the other or in other words, it is not centered on the board. 

In the procedures you will be instructed to attach the boards with the holes offset up or 

with the holes offset down. This refers to which side of the board the hole/holes should 

be closer to. Offset holes up= hole/holes will be closer to the top of the board. Offset 

holes down= hole/holes will be closer to the bottom of the board. Note: some parts do 

not have offset holes, but instead the holes are on center. Therefore there will not be 

any reference on how to offset these parts.

EXAMPLE OF OFFSET HOLES UP

  

EXAMPLE OF OFFSET HOLES DOWN

Counter-sunk holes 

- Many of the parts that will be used have counter-sunk holes. A 

counter-sunk hole is one that surrounds one side of a through hole, but does not extend 

through the wood it’s self. When using a counter-sunk hole the bolt will be inserted 

through the through hole and either the head of the bolt and washer or nut and washer 

will occupy the counter sunk hole. 

Lag Screws

- Lag screws are used in the construction of our play sets to enhance 

the structural integrity of the unit. There will not be predrilled holes in the post for lag 

screw installation. Lag screws are self-tapping, though if you are using a manual socket 

wrench it may be advantageous to pre-drill a hole first. Instructions for this are provided 

on a separate page in the front of the manual. Be sure to tighten the lags completely 

when driving them in by hand. Power tools such as a heavy duty impact driver or large 

power drill should have enough torque to drive in the lag screws, but make sure not to 

over tighten as this can cause the threads to “strip out” in the post. 

5

Summary of Contents for Chateau Sierra Treehouse 1500AWFD

Page 1: ...ed 190 Etowah Industrial Court Canton GA 30114 www gorillaplaysets com Chateau Sierra Treehouse Model 1500AWFD BOXES 1501 1503N 1507 1525 1529 Slide Box Amber Post Option BOXES 1520 2bx 1522 Timber Sh...

Page 2: ...Add On Kit Wood Accessory and Hardware Lists These lists for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet Steps to c...

Page 3: ...at are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES N...

Page 4: ...ardware is tight Instructions for proper maintenance can be found on Gorilla s website Imperfections or conditions that develop because of a failure to properly maintain the swing set are not covered...

Page 5: ...s and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequent...

Page 6: ..._________ Comments ________________________________________________________________________________________________ ____________________________________________________________________________________...

Page 7: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 8: ...in sealant is available online here http www gorillaplaysets com Playground Sealant p 10 0003 htm Oil based stain or water based stain may be used Should you choose to use other stain we suggest askin...

Page 9: ...manuals html Click on your specific model http www gorillaplaysets com Warranty s 82 htm NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likeli...

Page 10: ...29 1525 Slide Box 1525 only included with 1500AWFD Treehouse model REV 1 19 2017 Amber Post Option BOXES 1520 2bx 1522 Timber Shield Post Option BOXES W 1 120 Model 1500AWD shown See cover of manual f...

Page 11: ...bly Installation Steps 16 17 Center Post Panel Slat and Roof Support Installation Steps 18 20A Swing Beam Assembly Steps 21 28 Roof Assembly Steps 29 31B Hanging Swings and Safety Board Steps 32 33 Pi...

Page 12: ...children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos...

Page 13: ...excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a...

Page 14: ...n loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12...

Page 15: ...re the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging temp...

Page 16: ...parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After fami...

Page 17: ...s EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through...

Page 18: ...nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARN...

Page 19: ...RST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUT...

Page 20: ...rt to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36...

Page 21: ...2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Exampl...

Page 22: ...r is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the...

Page 23: ...2 Rock Wall Rope Ladder Please familiarize yourself with the manual parts components and general construction process of your new playset before getting started SITE PLAN Playset height 11 feet 2 inch...

Page 24: ...rips ___ Shovel ___ Masking Tape or Marker See Step 37 KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelt w Chains ___ 1 Trapeze Swing w Chains ___ 1 Wave Slide ___ 10 Rock Wal...

Page 25: ...WASHER QTY 34 3 8 WASHER QTY 31 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 4 1 2 HEX BOLT QTY 14 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1...

Page 26: ...N BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 3 8 x 9 CARRIAGE BOLT QTY 1 QTY 12 SCREW HEX LAG QTY 1 DRIVE BIT 2 SQUARE 1501 HARDWARE PAGE 2 OF 2 REV A 9 10 2014 JH 3 8 x 6 1 2 CARRIAGE BOLT QT...

Page 27: ...3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 6 WOOD SCREW 8 X 1 1 4 5 16 WASHER QTY 6...

Page 28: ...1 OF 1 REV A 9 10 2014 JH 5 16 X 4 1 2 HEX BOLT QTY 12 5 16 TEE NUT QTY 12 8 X 2 WOOD SCREW QTY 20 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN AB...

Page 29: ...2 4 1700 LS TOP SUPPORT 2 2 2 X 4 X 14 3 4 2 4 2750 PTSS 2 X 4 X 17 LADDER STEP 5 2 X 4 X 27 1 2 2 4 2400 RLST PICNIC TABLE SEAT SUPPORT 2 2 X 4 X 24 2 4 2856 CPFR ROPE LADDER STEP 6 2 2 X 4 X 13 ANG...

Page 30: ...250 PTL LEG PICNIC TABLE 2 X 4 X 32 1 2 2 4 6600 RWS CENTER 1 HOLE ON ROCK WALL SIDE RIGHT 2 1 LEFT 1 2 4 7000 CDS 1 SUPPORT CENTER DECK 2 X 4 X 70 2 4 6600 LRS 1 2 4 6600 LLS LADDER SIDE 2 X 4 X 66 2...

Page 31: ...HOLES REAR TOP PANEL 2 X 4 X 70 2 6 7000 SB 1 HOLES OFFSET BOARD 4 AND SANDBOX BOTTOM PANEL 2 6 7000 FFB 3 HOLES OFFSET BOTTOM PANEL BOARD 4 FRONT FACE 2 X 6 X 70 2 X 6 X 70 1 2 6 7000 FTPB 2 6 4750 E...

Page 32: ...ON CENTER 2 6 7950 RLR 1 2 5 4 X 2 5 8 X 13 1 4 PICNIC TABLE SLAT 125 3 1325 PTS 5 4 X 2 5 8 X 17 1 2 TIC TAC TOE MOUNT 125 3 1750 TTTM 2 2 5 4 X 4 X 40 3 8 DECK SPACER 125 4 4038 DS 24 5 4 X 2 5 8 X...

Page 33: ...WALL CAP 125 3 2387 RWC 1 2 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS 11 5 4 X 6 X 43 PICNIC TABLE TOP AND SEATS 125 6 4300 PTTS 4 5 4 X 6 X 47 3 8 DECK BOARD 125 6 4737 DB 11 5 4 X 6 X 23 7 8 ROC...

Page 34: ...0 RS 2 22 1 X 5 X 47 1 2 TONGUE AND GROOVE ROOF BOARD 1 5 4750 RB NOTE ANYTHING ON THIS PAGE REFERRED TO AS PLASTIC COATED WILL BE AMBER STAINED WOOD FOR THE SOLID CEDAR WOOD OPTION 1 PLASTIC COATED 4...

Page 35: ...BAR ROPES LADDER 04 0006 3 SLIDE 1 W CHAINS 04 0002 10 13 ROPE WIKI WAVE 1 ROPE TRAPEZE SWING W CHAINS 2 PICTURE DESCRIPTION QTY 26...

Page 36: ...SWING PLATE 11 5002 1 10 ROCKS 1 1 EA CLIMBING ROCKS 07 0008 IS A PACK OF 5 A FRAME SWING LEG BRACKET 11 5010 HARDWARE BOXES 1501 1503N 1507 HARDWARE BOXES INSTRUCTIONS PICTURE DESCRIPTION QTY 27...

Page 37: ...1 1 PICTURE DESCRIPTION QTY IRON DUCTILE SWING HANGERS 11 4012 TELESCOPE 07 0001 ROCK WALL 10 ROPE 6 28...

Page 38: ...90 GREEN BRACKET 11 5013 SPRING CLIP 11 4003 4 6 SAFETY HANDLES PAIR 07 0005 1PR PICTURE DESCRIPTION QTY 29...

Page 39: ...PICTURE DESCRIPTION QTY 2 UNASSEMBLED DORMER 1529 BOX 1 UNASSEMBLED CHIMNEY 1529 BOX FLAG KIT 09 1014 2 30...

Page 40: ...SUNBURST 07 0028 G 2 NOT SHOWN MANUFACTURER LOGO PLATE 1 1PR 1 GROUND STAKE PAIR 07 0016 P TIC TAC TOE UNASSEMBLED 07 0010 STEERING WHEEL 07 0004 1 2 PLASTIC DORMER WINDOW 07 0029 PICTURE DESCRIPTION...

Page 41: ...ND THEN RE ASSEMBLE TO MAKE YOUR CORRECTIONS 2 MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS USE A BOLT TO CLEAN OUT ANY DEBRIS 3 LAY OUT EACH OF THE 4 X 4 X 96 CORNER POSTS IN THE AREA YOU INTEND ON B...

Page 42: ...THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES...

Page 43: ...T BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 6 LAY T...

Page 44: ...HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 70 DECK SUPPORTS TO THE HOLES AT 54 3 4 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT 5 16 X 4 1 2 HEX...

Page 45: ...ED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 FRONT FACE BOARD WITH NOTCHES ON THE FRONT OF THE CORNER POSTS THE HOLES IN THE FRONT FACE BOARD SHOULD BE OFFSET UP 4...

Page 46: ...TALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 BOTTOM PANEL BOARD AT THE MIDDLE OF THE REAR CORNER POSTS THE HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET UP 4...

Page 47: ...D DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16...

Page 48: ...R THE DECK ON THE FRONT AND REAR OF THE PLAY SET TO THE 2 X 4 DECK SUPPORTS THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 4 AT THE TOP USE 2 1 2 WOOD SCREWS TH...

Page 49: ...L BOARD OFFSET HOLES UP STEP 7 BOTTOM PANEL BOARDS 1 PLACE THE 2 X 4 X 47 1 2 END PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES UP AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG...

Page 50: ...FLUSH TO THE TOP OF THE DECK SPACER 5 4 X 4 X 40 3 8 DECK SPACER THIS IS THE CENTER OF THE BOARD THIS HOLE ONLY NEEDS TO BE DRILLED ONCE 16 20 16 8 11 3 1 8 1 3 2 1 11 16 STEP 8 DECK SPACERS THE FOLLO...

Page 51: ...A MARK ON THE OUTSIDE OF THE FORT TO REPRESENT A CENTER LINE 3 CENTER THE 2 X 4 X 70 CENTER DECK SUPPORT ON THESE MARKS AND PUSH THE CENTER DECK SUPPORT FLUSH TO THE BOTTOM SIDE OF THE DECK BOARDS 4 U...

Page 52: ...FLUSH TO THE TOP OF THE DECK BOARDS PREDRILED HOLES AND INTO THE DECK SUPPORT BELOW LEAVE A UNIFORM APPROX 1 4 SPACE BETWEEN THE 5 4 X 6 X 47 3 8 2 WOOD SCREW LAY ALL DECK BOARDS ACROSS THE DECK SUPPO...

Page 53: ...EP 11 ROCK WALL 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES...

Page 54: ...TENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENG...

Page 55: ...1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME 5 16 WASHER GREEN BRACKET 90 5 16 X...

Page 56: ...PAN HEAD SCREWS WITH WASHERS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS AND WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERI...

Page 57: ...Y 3 4 FROM THE BOTTOM OF THE FRONT FACE BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE FRONT FACE BOARD 3 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 BOLTS...

Page 58: ...AND 5 PLACE THE STEPS INTO THE SLOTS ON THE PUT THE SCREWS INTO THE OTHER SIDE ANGLE BRACKETS TO THE INSIDE OF THE LADDER RAILS WITH 5 16 X 1 1 2 BOLTS 5 16 WASHERS INTO THE 5 16 T NUTS LADDER SIDES A...

Page 59: ...THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES ON THE BOTTOM PANEL BOARD 3 ATTACH THE LADDER WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE A...

Page 60: ...ILINGS 3 FASTEN THE CENTER POSTS TO THE RAILINGS WITH 5 16 X 2 1 2 HEX BOLTS AND 5 16 WASHERS AT THE TOP 4 SQUARE EACH CENTER POST TO THE DECK AND SECURE THE BOTTOM OF THE CENTER POST TO THE BOTTOM PA...

Page 61: ...UAL LENGTHS SEE DETAIL BELOW FOR MEASUREMENTS THE PLAY SET PANEL SLAT DIMENSIONS SWING BEAM SIDE 4 ATTACH THE PANEL SLATS TO THE FORT WITH 2 WOOD SCREWS IN THE PRE DRILLED HOLES 2 PRE DRILL THE SLATS...

Page 62: ...51 1 8 ROOF SUPPORT RIGHT AND TWO 5 4 X 6 X 10 ROOF PEAK SUPPORT PIECES 2 FIND A FLAT SURFACE TO WORK ON LAY THE ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING UP ALIGN THE A...

Page 63: ...INSTALLING ROOF SUPPORT ASSEMBLIES 1 PLACE THE ROOF SUPPORT ASSEMBLIES ON TOP OF THE DECK OF THE PLAY SET CLIMB ONTO THE DECK TO INSTALL THE ROOF SUPPORT ASSEMBLIES 2 ATTACH THE ROOF SUPPORT ASSEMBLI...

Page 64: ...M PLATE TO THE SWING BEAM SUPPORT USING 3 1 2 CARRIAGE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH IN THE COUNTER SUNK HOLES OF THE SWING BEAM SUPPORT USE BOLT CAPS TO COVER ANY EX...

Page 65: ...S BOWED SLIGHTLY PLACE THE BOW SIDE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN EACH SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUT...

Page 66: ...H SWING LEGS TO BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 4 X 4...

Page 67: ...TEP 24 REST SWING BEAM ON FORT AN EXTRA PERSON IS NEEDED FOR THIS STEP 1 REST THE SWING BEAM ON TOP OF THE FORT RAILINGS THE END OF THE SWING BEAM WITH TWO EMPTY HOLES SHOULD OVERHANG THE SIDE OF THE...

Page 68: ...3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS STEP 25 MO...

Page 69: ...THE SWING BEAM WITH THE MIDDLE HOLE ON THE SWING BEAM PLATE 3 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND SWING BEAM SUPPORT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER ON TOP AND A 3 8 LOCK N...

Page 70: ...VEL STEP 27 LEVEL SWING BEAM IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THE LEGS ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EIT...

Page 71: ...58 SWING LEG CROSS MEMBER AGAINST THE SWING BEAM LEGS 2 LEVEL CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO S...

Page 72: ...BOARDS OVERLAPPING 2 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 8 X 1 1 2 WOOD SCREWS MEASURE DIM A ACROSS THE BOTTOM OF THE ROOF SUPPORTS NEAR THE CORNER POSTS WHEN ATTACHING THE ROOF S...

Page 73: ...47 1 2 ROOF PEAK 8 X 1 1 4 WOOD SCREW STEP 30 ROOF PEAK 1 PLACE THE 47 1 2 ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH 8 X 1 1 4 WOOD SCREWS 64...

Page 74: ...1 PLACE THE 1 X 5 X 47 1 2 ROOF BOARDS ON TOP OF THE ROOF SUPPORTS FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTERS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS...

Page 75: ...OF THE ROOF STARTERS EACH SIDE OF THE ROOF GETS 11 ROOF BOARDS 3 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 4 FASTEN THE DORMER TO THE DORMER BLOCK WITH TWO 2 1 2 WOOD SCREWS...

Page 76: ...NG CLIP SWING CHAIN STEP 32 HANGING THE SWINGS 1 START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDE...

Page 77: ...M THE BOTTOM OF THE CORNER POSTS ON THE LEFT SIDE OF THE FORT MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS ATTACH THE 2 X 4 X 47 1 2 SAFETY BOARD WITH OFFSET HOLES ON THE CORNER POSTS WITH...

Page 78: ...R PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 4 PLAC...

Page 79: ...RONT CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 3 PLACE THE TOP OF THE LEFT SIDE ASSEMBLY FLUSH TO THE MARK ON THE RIGHT REAR CORNER POST ATTACH...

Page 80: ...WOOD SCREWS STEP 36 PICNIC TABLE 1 LOCATE FOUR 5 4 X 6 X 43 PT TOP AND SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEA...

Page 81: ...OF EACH ROPE AND THREAD THE FREE END THROUGH THE BACK SIDE OF THE ROPE LADDER SUPPORT PULL EACH ROPE TAUGHT 2 MEASURE DOWN FROM THE BOTTOM OF THE ROPE LADDER SUPPORT 6 INCHES AND TIE A KNOT THE BOTTOM...

Page 82: ...CE THE SLIDE IN THE OPENING AT THE FRONT LEFT OF THE FORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 PREDRILL 1 8 HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS 3 ATTACH THE S...

Page 83: ...IN THE TELESCOPE BAG FASTEN ONE OF THE SQUARE TELESCOPE BRACKETS TO THE FRONT TOP PANEL BOARD ON THE SLIDE SIDE OF THE CENTER POST 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESC...

Page 84: ...HAT THE ROPE IS TIGHT AND WILL NOT WRAP AROUND YOUR HAND HINT TO REDUCE THE AMOUNT OF SLACK IN THE ROPE LIFT THE ROCK WALL ASSEMBLY SLIGHTLY WHEN TYING THE KNOT IN THE BOTTOM ROCK WALL BOARD WHEN YOU...

Page 85: ...3 LOCATE TWO 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TI...

Page 86: ...ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS 1 PLACE THE TIC TAC TOE AGAINST THE PANEL SLATS AT THE LEFT SIDE OF THE PLAY SET ON THE STEP 42 TIC TAC TOE INSTALLATION SWI...

Page 87: ...W STEP 43 SAFETY HANDLES 1 LOCATE THE SAFETY HANDLE BAG 2 ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE PANEL SLATS WITH TWO PAN HEAD SCREWS A...

Page 88: ...HEAD SCREW 1 2 PHILLIPS FLAG 1 PLACE A FLAG ON THE CORNER POSTS AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED STEP 44 FLAG KIT 79...

Page 89: ...OW 2 ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE TO THE FRONT OF THE SWING BEAM WITH 8 X 1 WOOD SCREWS 5 4 X 6...

Page 90: ...O PLASTIC SUNBURST PIECES 2 PLACE THE SUNBURST UNDER THE ROOF OVERHANG FIT IT AGAINST THE BOTTOM SIDE OF THE ROOF BOARDS AND AGAINST THE ROOF SUPPORTS 3 ATTACH THE PLASTIC SUNBURST WITH SIX 8 X 2 WOOD...

Page 91: ...GAINST YOUR HAND IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE SWING LEG FINALLY INSTALL THE SCREW AND WASHER 2 AT...

Page 92: ...ILOT HOLE 1 BELOW THE CENTER OF THE T NUT DRILL THE HOLE 2 DEEP 3 PLACE THE STEERING WHEEL INSERT INSIDE THE STEERING WHEEL 4 USE THE 2 1 2 LAG SCREW AND WASHER TO FASTEN THE STEERING WHEEL TO THE REA...

Page 93: ...APPENDIX 84...

Page 94: ...TURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 22 8 X 1 1 4 WOOD SCREW 1529 HARDWARE PAGE 1 OF 1 1 16 2015 S O 2 SQUARE DRIVE BIT QTY 1 8 X 1 3 4 WOOD SCREW QTY...

Page 95: ...10 1355 DS DORMER MOUNT CHIMNEY FRONT 2 10 1500 CRS ASSEMBLY 4 4 DORMER ROOF 2 17 1850 DSRA ASSEMBLY DORMER SUNRAY 2 13 1828 DRPA PANEL ASSEMBLY RIGHT ASSEMBLY ASSEMBLY 2 3 1150 DM DORMER SIDE 2 2 CHI...

Page 96: ...2 3 0675 CMB 1 SIDE ASSEMBLY CHIMNEY LEFT 2 8 0700 CRA ASSEMBLY CHIMNEY REAR 2 10 1500 CLS 1 CHIMNEY MOUNTING BLOCK 1 PICTURE DESCRIPTION QTY...

Page 97: ...ND TWO DORMER SUNRAY ASSEMBLIES 3 PLACE THE TWO DORMER SUNRAY ASSEMBLIES BETWEEN THE DORMER SIDE LEFT ASSEMBLY AND DORMER SIDE RIGHT ASSEMBLY ONE DORMER SUNRAY ASSEMBLY FLUSH TO THE FRONT FLAT END OF...

Page 98: ...WINDOW MUST BE RESTING AGAINST THE DORMER SIDES BATTENS 2 MAKE SURE THE HOLES ON THE DORMER WINDOW ARE CENTERED WITH THE DORMER SIDES BATTENS AND THE DORMER SIDES ARE FLUSH TO THE SIDE EDGES OF THE DO...

Page 99: ...PANEL ASSEMBLIES 2 PLACE ONE DORMER ROOF PANEL ASSEMBLY ON TOP OF THE DORMER SUNRAY ASSEMBLIES THE ROOF PANEL BOARDS MUST OVERHANG EQUALLY OFF THE FRONT AND BACK MAKE SURE THE PRE DRILLED HOLES ON TH...

Page 100: ...IDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCAT...

Page 101: ...5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH...

Page 102: ...odel 1525 BOXES 1525 wood box 1525 Hardware box 2 Windows REV 11 12 2015 Note Plastic Sunburst and Flags shown come with your playset These items are not included with the 1525 kit Treehouse Add On Ki...

Page 103: ...dd On Kit Wood Accessory and Hardware Lists These lists for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet Steps to co...

Page 104: ...12 Assembling The Roof Panels Step 1 Roof Peak Support Step 2 Mounting Roof Sections to Play Set Step 3 Roof Peak Step 4 Sun Support Step 5 Plastic Sunburst Step 6 Wall Panel Boards Step 7 Plastic Wi...

Page 105: ...time and familiarize you with all the different pieces in the hardware bag Important note Wood has some natural defects such as knots surface cracks etc We reject parts that are structurally defective...

Page 106: ...s EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through...

Page 107: ...rt to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36...

Page 108: ...2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Exampl...

Page 109: ...ts 1 8 3 8 9 64 ___ Wrench and Socket ___ Deep Well Socket ___ Level ___ Tape Measure ___ Extension Cord if using standard drill ___ Hammer ___ Pencil KIT CONTENTS Swings Slides Accessories ___ Qty De...

Page 110: ...16 X 3 1 2 5 16 WASHER QTY 2 8 X 1 1 4 WOOD SCREW QTY 32 1525 HARDWARE PAGE 1 OF 1 11 18 2014 S O 8 X 1 1 2 WOOD SCREW QTY 92 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SC...

Page 111: ...1000 WPB 1 BOARD WALL PANEL 1 X 4 X 10 00 1 3 1150 WTB 4 TOP BOTTOM WINDOW 1 X 3 X 11 50 1 3 1406 WPB 2 BOARD WALL PANEL 1 X 3 X 14 06 1 4 2175 WPB 2 BOARD WALL PANEL 1 X 4 X 21 75 1 2 0988 WPB 3 2 BO...

Page 112: ...ANEL BOARD 1 4 1825 WPB 2 4 5113 RSR 1 RIGHT ROOF SUPPORT 1 5 0688 RP 1 1 ROOF PEAK 1 X 5 X 6 88 2 3 3570 SS 2 SUN SUPPORT 2 X 3 X 35 70 2 X 4 X 51 13 2 X 4 X 51 13 ROOF SUPPORT LEFT 2 4 5113 RSL DESC...

Page 113: ...DESCRIPTION PICTURE QTY 2 BOX PANEL 1525 HARDWARE BOX 07 0013 4 10 4350 RPLA ROOF PANEL 4 10 4350 RPRA 1 RIGHT ASSEMBLY ROOF PANEL LEFT ASSEMBLY 1 4 X 10 X 43 50 4 X 10 X 43 50 WINDOW HARDWARE 1 12...

Page 114: ...T VIEW FLUSH 3 ATTACH USING 8 X 1 1 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES INTO THE ROOF SUPPORT 1 3 FOR THE ROOF SECTION RIGHT ROOF SECTION LEFT 4 X 10 X 43 50 ROOF PANEL RIGHT ASSEMBLY REPEAT S...

Page 115: ...ANOTHER 2 PLACE THE ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS MAKE SURE THE ROOF PEAK SUPPORT TOP EDGES ARE FLUSH AGAINST THE BOTTOM FACE OF THE ROOF SECTION BOTTOM BATTEN FASTEN USING FOUR 8 X 2...

Page 116: ...E THERE ARE NO GAPS IN BETWEEN ROOF BOARDS REMOVED FOR CLARITY ROOF SECTION ASSEMBLY 5 16 X 3 1 2 LAG SCREW FRONT OF PLAY SET PLAY SET ROOF SUPPORT ROOF SUPPORT 5 16 WASHER PLAY SET CORNER POST 3 FAST...

Page 117: ...5 X 6 88 ROOF PEAK PLAY SET ROOF SUPPORT STEP 4 ROOF PEAK 1 MOUNT THE 1 X 5 X 6 88 ROOF PEAK ON TOP OF THE ROOF SECTION ASSEMBLY FLUSH WITH THE PLAY SET ROOF SUPPORTS FASTEN USING TWO 8 X 1 1 4 WOOD S...

Page 118: ...N SUPPORT STEP 5 SUN SUPPORT 1 PLACE THE 2 X 3 X 35 70 SUN SUPPORT IN BETWEEN THE ROOF SUPPORTS FASTEN USING 8 X 2 1 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES ON EACH END MAKE SURE THERE ARE NO GAPS...

Page 119: ...ASTIC SUNBURST 1 MOUNT THE PLASTIC SUNBURST TO THE ROOF SUPPORTS ON THE ROOF SECTION ASSEMBLY THE PLASTIC SUNBURST MUST BE UP AGAINST THE OVERHANGING ROOF BOARDS FASTEN THE PLASTIC SUNBURST TO THE ROO...

Page 120: ...T CENTERED BETWEEN THE WALL PANEL BOARDS PREVIOUSLY INSTALLED FASTEN USING SIX 8 X 1 1 4 WOOD SCREWS 4 MOUNT THE 1 X 3 X 11 50 WINDOW TOP BOTTOM USING THE DIMENSIONS SHOWN IN THE DIAGRAM MAKE SURE THE...

Page 121: ...N OVER THE SUN PIECE ON THE FRONT OF THE PLAY SET ABOVE THE PLASTIC WINDOWS 3 ATTACH THE CROWN TO THE SUN WITH 8 X 1 1 4 WOOD SCREWS FRONT OF PLAY SET PLASTIC WINDOW 1 2 1 2 1 PLASTIC WINDOW SUN SUPPO...

Page 122: ...VING A 1 4 2 MOUNT THE 1 X 3 X 14 06 WALL PANEL BOARD NEXT SUPPORT USING TWO 8 X 1 1 2 WOOD SCREWS 3 MOUNT THE 1 X 4 X 10 00 WALL PANEL 4 MOUNT THE 1 X 2 X 9 88 WALL PANEL BOARD CENTERED ON TOP OF THE...

Page 123: ...NTERED ON THE WALL PANEL BOARD NEXT TO THE CORNER POST AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED DO NOT OVER TIGHTEN FLAG HEAD SCREW CORNER POST...

Page 124: ...rom the other Telescope Bracket Fasten the Telescope Bracket to the 2 x 4 with the 1 1 4 phillips countersunk head screws provided See Mounting to 4 x 4 Board on the other side of this sheet if you wi...

Page 125: ...of 1 Center the Telescope Stand on top of the 4 x 4 board 2 Place the notched area of one of the half circle shaped Telescope Brackets over the top WARNING DO NOT LOOK INTO SUN OR OTHER BRIGHT LIGHTS...

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