Gorilla Playsets 1500AWD Assembly Manual Download Page 10

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Safety Guidelines……………………………………….......……...........................Pages 3-6

Leveling Fort, General Information and Definitions…………………...................Pages 6-8

How to Install T-nuts, Board Identification, Predrill Lag Screw Directions and

Swing Beam Loading........................................................................................Pages 9-13

Site Plan, Required Tool List and Kit Contents...............................................Pages 14-15

Hardware, Lumber and Accessory Checklists.………………………………....Pages 16-31

Adding T-Nuts to Corner Posts...…………………………………..………...…........... Step 1

Framing Fort……………………………………..…………………………..……..... Steps 2-9

Mounting Deck…………………………....……………….…………...…................... Step 10

Rock Wall Assembly/Installation…………………...…..……..……...….…….... Steps 11-15

Ladder Assembly/Installation………………..……........................................... Steps 16-17

Center Post, Panel Slat and Roof Support Installation................................. Steps 18-20A

Swing Beam Assembly…………….……………………..……........….............. Steps 21-28

Roof Assembly...................................……...……………………….…...…..... Steps 29-31B

Hanging Swings and Safety Board…………………………………………….... Steps 32-33

Picnic Table Assembly and Installation..…………………………......….…....... Steps 34-36

Rope Ladder Assembly/Installation…………………………….....…….........…....... Step 37

Slide, Telescope and Climbing Rope……………………………….…….......… Steps 38-40

Tic Tac Toe Assembly/Installation………………………………..……............... Steps 41-42

Safety Handles and Flag Kit…...…................................................................. Steps 43-44

Sandbox Seats/Name Plate, Plastic Sunburst, Ground Stakes

and Steering Wheel........................................................................................ Steps 45-48

Appendix: Chimney and Dormer instructions, etc.................................................Page 84

PLEASE READ OWNER’S MANUAL CAREFULLY

BEFORE STARTING ASSEMBLY!

TABLE OF CONTENTS

Summary of Contents for 1500AWD

Page 1: ...ts Reserved 190 Etowah Industrial Court Canton GA 30114 www gorillaplaysets com Chateau Sierra Model 1500AWD BOXES 1501 1503N 1507 1529 Slide Box Amber Post Option BOXES 1520 2bx 1522 Timber Shield Post Option BOXES W 1 120 51 0088 W 51 0088 W playsets playsets ...

Page 2: ...hat are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT www gorillaplaysets com manu...

Page 3: ...hardware is tight Instructions for proper maintenance can be found on Gorilla s website Imperfections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Gorilla will at its discretion replace any above ground part within the stated warranty period that is defective in workmanship or materials This decision is subject to verification ...

Page 4: ...ts and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Gorilla shall not be liable for incidental indirect or consequential damages or injuries that result from building and or playing on our play sets Adult supervision is recommended anytime a play s...

Page 5: ..._______________ Comments ________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 7: ...ain sealant is available online here http www gorillaplaysets com Playground Sealant p 10 0003 htm Oil based stain or water based stain may be used Should you choose to use other stain we suggest asking the product covering specialists at any number of specialty paint stores or home improvement centers for a product that would work best for your local environment TIP while the set is new take a sm...

Page 8: ... manuals html Click on your specific model http www gorillaplaysets com Warranty s 82 htm NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review these safety rules regularly with your children WARNING Children must NOT use this play set until it has been completely assembled and inspected by an adult to en...

Page 9: ...529 1525 Slide Box 1525 only included with 1500AWFD Treehouse model REV 1 19 2017 Amber Post Option BOXES 1520 2bx 1522 Timber Shield Post Option BOXES W 1 120 Model 1500AWD shown See cover of manual for the image of your model when it is completed ...

Page 10: ...mbly Installation Steps 16 17 Center Post Panel Slat and Roof Support Installation Steps 18 20A Swing Beam Assembly Steps 21 28 Roof Assembly Steps 29 31B Hanging Swings and Safety Board Steps 32 33 Picnic Table Assembly and Installation Steps 34 36 Rope Ladder Assembly Installation Step 37 Slide Telescope and Climbing Rope Steps 38 40 Tic Tac Toe Assembly Installation Steps 41 42 Safety Handles a...

Page 11: ... children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos should not be worn Always take off tie up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child Teach children not to climb ...

Page 12: ...f excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a stationary hanger such as but not limited to an eye bolt Severe wear could occur leading to an injury For rusted areas on metallic members such as monkey bars hand supports brackets etc sand and repa...

Page 13: ...in loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tire...

Page 14: ...ore the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and s...

Page 15: ... parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to elim...

Page 16: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 17: ...T nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is...

Page 18: ...IRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE IN...

Page 19: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 20: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 21: ...ar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the Trapeze position is 125 lbs 3 The MAXIMUM SWING BEAM LOAD IS 425 lbs SWINGING WEIGHT TRAPEZE BAR REV A 8 29 2012 125 LBS MAX 150 LBS MAX SWINGING WEIGHT 150 LBS MAX SWINGING WEIGHT SWING BELT SWING B...

Page 22: ... 2 Rock Wall Rope Ladder Please familiarize yourself with the manual parts components and general construction process of your new playset before getting started SITE PLAN Playset height 11 feet 2 inches to Roof Peak 11 5 to top of Chimney Swing Beam height 7 feet 7 1 2 inches Deck height 5 feet Approximate assembly time 6 8 hours 6 foot unobstructed safety perimeter around playset recommended 14 ...

Page 23: ...Grips ___ Shovel ___ Masking Tape or Marker See Step 37 KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelt w Chains ___ 1 Trapeze Swing w Chains ___ 1 Wave Slide ___ 10 Rock Wall Grip assorted colors ___ 1 Telescope ___ 1 Safety Handles pair ___ 2 Flag Kit ___ 2 Plastic Sunburst 07 0028 G ___ 1 Logo Plate ___ 1 Ground Stakes pair ___ 1 Tic Tac Toe ___ 1 Steering Wheel ___ 2...

Page 24: ... WASHER QTY 34 3 8 WASHER QTY 31 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 4 1 2 HEX BOLT QTY 14 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 14 X 1 1 4 PAN HEAD SCREW QTY 4 TORQUE WASHER QTY 17 8 X 2 1 2 WOOD SCREW QTY 52 5 16 TEE NUT QTY 22 8 X 2 WOOD SCREW QTY 189 16 ...

Page 25: ...AN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 3 8 x 9 CARRIAGE BOLT QTY 1 QTY 12 SCREW HEX LAG QTY 1 DRIVE BIT 2 SQUARE 1501 HARDWARE PAGE 2 OF 2 REV A 9 10 2014 JH 3 8 x 6 1 2 CARRIAGE BOLT QTY 2 3 8 x 3 1 2 CARRIAGE BOLT QTY 2 3 8 X 3 1 2 HEX LAG SCREW QTY 12 PLASTIC BOLT CAP QTY 19 3 8 x 7 CARRIAGE BOLT QTY 14 17 ...

Page 26: ... 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 6 WOOD SCREW 8 X 1 1 4 5 16 WASHER QTY 6 1503N HARDWARE PAGE 1 OF 1 REV C 8 10 2015 JH 8 X 1 1 2 WOOD SCREW QTY 104 5 16 X 2 1 2 HEX BOLT QTY 2 5 16 TEE NUT QTY 6 18 ...

Page 27: ...E 1 OF 1 REV A 9 10 2014 JH 5 16 X 4 1 2 HEX BOLT QTY 12 5 16 TEE NUT QTY 12 8 X 2 WOOD SCREW QTY 20 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 19 ...

Page 28: ...E 2 4 1700 LS TOP SUPPORT 2 2 2 X 4 X 14 3 4 2 4 2750 PTSS 2 X 4 X 17 LADDER STEP 5 2 X 4 X 27 1 2 2 4 2400 RLST PICNIC TABLE SEAT SUPPORT 2 2 X 4 X 24 2 4 2856 CPFR ROPE LADDER STEP 6 2 2 X 4 X 13 ANGLE SUPPORT 2 4 1300 AS COUNT AND ORGANIZE YOUR LUMBER INTO LIKE STACKS 2 X 4 2 X 6 4 X 4 4 X 6 ETC THIS WILL HELP IN IDENTIFYING COMPONENTS AND REDUCE YOUR BUILDING TIME 20 ...

Page 29: ...3250 PTL LEG PICNIC TABLE 2 X 4 X 32 1 2 2 4 6600 RWS CENTER 1 HOLE ON ROCK WALL SIDE RIGHT 2 1 LEFT 1 2 4 7000 CDS 1 SUPPORT CENTER DECK 2 X 4 X 70 2 4 6600 LRS 1 2 4 6600 LLS LADDER SIDE 2 X 4 X 66 2 X 4 X 66 2 2 X 4 X 47 1 2 X 4 X 58 2 X 4 X 51 1 8 ROOF SUPPORT 1 HOLE OFFSET 2 4 5113 RSL 2 4 5113 RSR DESCRIPTION PICTURE QTY 21 ...

Page 30: ... HOLES REAR TOP PANEL 2 X 4 X 70 2 6 7000 SB 1 HOLES OFFSET BOARD 4 AND SANDBOX BOTTOM PANEL 2 6 7000 FFB 3 HOLES OFFSET BOTTOM PANEL BOARD 4 FRONT FACE 2 X 6 X 70 2 X 6 X 70 1 2 6 7000 FTPB 2 6 4750 ESPB OFFSET BOARD 4 HOLES AND SANDBOX 2 X 6 X 47 1 2 2 X 6 X 79 1 2 ROPE LADDER SUPPORT 4 HOLES OFFSET 3 HOLES ON CENTER 2 6 7950 RLS DESCRIPTION PICTURE QTY 22 ...

Page 31: ... ON CENTER 2 6 7950 RLR 1 2 5 4 X 2 5 8 X 13 1 4 PICNIC TABLE SLAT 125 3 1325 PTS 5 4 X 2 5 8 X 17 1 2 TIC TAC TOE MOUNT 125 3 1750 TTTM 2 2 5 4 X 4 X 40 3 8 DECK SPACER 125 4 4038 DS 24 5 4 X 2 5 8 X 28 1 4 PANEL SLAT 125 3 2825 PS 1 5 4 X 3 X 18 3 4 LADDER BACK 125 3 1875 LB PICTURE DESCRIPTION QTY 23 ...

Page 32: ... WALL CAP 125 3 2387 RWC 1 2 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS 11 5 4 X 6 X 43 PICNIC TABLE TOP AND SEATS 125 6 4300 PTTS 4 5 4 X 6 X 47 3 8 DECK BOARD 125 6 4737 DB 11 5 4 X 6 X 23 7 8 ROCK WALL BOARD 125 6 2387 RWB 1 5 4 X 6 X 23 7 8 BOTTOM ROCK WALL BOARD 125 6 2387 BRW 24 ...

Page 33: ...50 RS 2 22 1 X 5 X 47 1 2 TONGUE AND GROOVE ROOF BOARD 1 5 4750 RB NOTE ANYTHING ON THIS PAGE REFERRED TO AS PLASTIC COATED WILL BE AMBER STAINED WOOD FOR THE SOLID CEDAR WOOD OPTION 1 PLASTIC COATED 4 X 6 X 120 SWING BEAM 4 PLASTIC COATED 4 X 4 X 96 CORNER POST 2 PLASTIC COATED 4 X 4 X 108 SWING BEAM LEG PICTURE DESCRIPTION QTY 25 ...

Page 34: ...BAR ROPES LADDER 04 0006 3 SLIDE 1 W CHAINS 04 0002 10 13 ROPE WIKI WAVE 1 ROPE TRAPEZE SWING W CHAINS 2 PICTURE DESCRIPTION QTY 26 ...

Page 35: ...SWING PLATE 11 5002 1 10 ROCKS 1 1 EA CLIMBING ROCKS 07 0008 IS A PACK OF 5 A FRAME SWING LEG BRACKET 11 5010 HARDWARE BOXES 1501 1503N 1507 HARDWARE BOXES INSTRUCTIONS PICTURE DESCRIPTION QTY 27 ...

Page 36: ...1 1 PICTURE DESCRIPTION QTY IRON DUCTILE SWING HANGERS 11 4012 TELESCOPE 07 0001 ROCK WALL 10 ROPE 6 28 ...

Page 37: ...90 GREEN BRACKET 11 5013 SPRING CLIP 11 4003 4 6 SAFETY HANDLES PAIR 07 0005 1PR PICTURE DESCRIPTION QTY 29 ...

Page 38: ...PICTURE DESCRIPTION QTY 2 UNASSEMBLED DORMER 1529 BOX 1 UNASSEMBLED CHIMNEY 1529 BOX FLAG KIT 09 1014 2 30 ...

Page 39: ...C SUNBURST 07 0028 G 2 NOT SHOWN MANUFACTURER LOGO PLATE 1 1PR 1 GROUND STAKE PAIR 07 0016 P TIC TAC TOE UNASSEMBLED 07 0010 STEERING WHEEL 07 0004 1 2 PLASTIC DORMER WINDOW 07 0029 PICTURE DESCRIPTION QTY 31 ...

Page 40: ...AND THEN RE ASSEMBLE TO MAKE YOUR CORRECTIONS 2 MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS USE A BOLT TO CLEAN OUT ANY DEBRIS 3 LAY OUT EACH OF THE 4 X 4 X 96 CORNER POSTS IN THE AREA YOU INTEND ON BUILDING THE FORT SIDE OF THE PLAYSET 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS SHOULD FACE 5 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO...

Page 41: ... THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 6 LAY THE 2 X 6 X 79 1 2 ROPE LADDER SUPPORT ON TOP OF THE RIGHT SIDE CORNER POSTS THE HOLES IN THE ROPE LADDER SUPPORT MUST BE OFFSET DOWN 7 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WA...

Page 42: ...ST BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 6 LAY THE 4 X 4 X 47 1 2 SWING BEAM SUPPORT ON TOP OF THE LEFT SIDE CORNER POSTS THE THREE COUNTER SUNK HOLES IN THE MIDDLE OF THE SWING BEAM SUPPORT MUST FACE DOWNWARD 7 FIND TWO TORQUE WASHERS PLACE A 6 1...

Page 43: ... HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 70 DECK SUPPORTS TO THE HOLES AT 54 3 4 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT 5 16 X 4 1 2 HEX BOLT 5 16 WASHER 2 X 4 X 70 DECK SUPPORT COUNTER SUNK HOLES ON CENTER 35 ...

Page 44: ...LED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 FRONT FACE BOARD WITH NOTCHES ON THE FRONT OF THE CORNER POSTS THE HOLES IN THE FRONT FACE BOARD SHOULD BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE FRONT FACE BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 6 X 70 TOP...

Page 45: ...STALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 BOTTOM PANEL BOARD AT THE MIDDLE OF THE REAR CORNER POSTS THE HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 4 X 70 RE...

Page 46: ...ED DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS IN ALL THE REMAINING HOLES OF THE 2 X 6 PARTS ON THE FRONT SIDES AND REAR OF THE PLAY SET NOTE THERE WILL NOT BE ANY PREDRILLED HOLES IN THE CORNER POSTS FOR THE LAG SCREWS FRAME FRONT OF FOR...

Page 47: ...ER THE DECK ON THE FRONT AND REAR OF THE PLAY SET TO THE 2 X 4 DECK SUPPORTS THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 4 AT THE TOP USE 2 1 2 WOOD SCREWS THROUGH THE DECK SUPPORT INTO THE ANGLE SUPPORT AT THE BOTTOM USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE ANGLE SUPPORT TO THE CORNER POST A SCREW 2 WOOD SUPPORT SCREW 2 WOOD SCREW 2 1 2 WOOD BOTTOM P...

Page 48: ...EL BOARD OFFSET HOLES UP STEP 7 BOTTOM PANEL BOARDS 1 PLACE THE 2 X 4 X 47 1 2 END PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES UP AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 2 PLACE THE 2 X 4 X 14 BOTTOM PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 40 ...

Page 49: ... FLUSH TO THE TOP OF THE DECK SPACER 5 4 X 4 X 40 3 8 DECK SPACER THIS IS THE CENTER OF THE BOARD THIS HOLE ONLY NEEDS TO BE DRILLED ONCE 16 20 16 8 11 3 1 8 1 3 2 1 11 16 STEP 8 DECK SPACERS THE FOLLOWING STEP IS RECOMMENDED TO PREVENT POSSIBLE SPLITS IN THE WOOD 1 PRE DRILL THE ENDS OF THE 5 4 X 4 X 40 3 8 DECK SPACERS TO PREVENT INSTALLATION DAMAGE PRE DRILL BOTH ENDS WITH A 1 8 DRILL BIT AT TH...

Page 50: ... A MARK ON THE OUTSIDE OF THE FORT TO REPRESENT A CENTER LINE 3 CENTER THE 2 X 4 X 70 CENTER DECK SUPPORT ON THESE MARKS AND PUSH THE CENTER DECK SUPPORT FLUSH TO THE BOTTOM SIDE OF THE DECK BOARDS 4 USE 2 WOOD SCREWS TO ATTACH THE DECK SPACERS TO THE CENTER DECK SUPPORT 5 USING TWO 2 1 2 WOOD SCREWS INSTALL THE 2 X 4 X 70 CENTER DECK SUPPORT THROUGH THE OUTSIDE OF THE 2 X 6 AND INTO THE END OF TH...

Page 51: ... FLUSH TO THE TOP OF THE DECK BOARDS PREDRILED HOLES AND INTO THE DECK SUPPORT BELOW LEAVE A UNIFORM APPROX 1 4 SPACE BETWEEN THE 5 4 X 6 X 47 3 8 2 WOOD SCREW LAY ALL DECK BOARDS ACROSS THE DECK SUPPORTS BEFORE SECURING THEM TO THE FORT THIS WILL ENSURE THAT YOU HAVE EQUAL SPACING ACROSS THE DECK STEP 10 DECK BOARDS THE FOLLOWING STEP IS RECOMMENDED TO PREVENT POSSIBLE SPLITS IN THE WOOD 1 PRE DR...

Page 52: ...TEP 11 ROCK WALL 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES AND SET WITH A HAMMER T NUT 44 ...

Page 53: ...STENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENGTH ON THE ROCK WALL SIDES THIS IS DUE TO MILLING VARIATIONS AND IS ALSO USED TO HELP LEVEL THE ROCK WALL SIDES ON UNEVEN GROUND 6 ROCK WALL SIDES MAY NOT BE EVEN WITH THE BOTTOM ROCK WALL BOARD DUE T...

Page 54: ...L 1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME 5 16 WASHER GREEN BRACKET 90 5 16 X 1 1 2 HEX BOLT 46 ...

Page 55: ...4 PAN HEAD SCREWS WITH WASHERS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS AND WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL YOUR ACTUAL 3 PLACE THE 5 4 X 3 X 23 7 8 ROCK WALL TOP CAP ON TOP OF THE ROCK WALL SIDES FASTEN THE ROCK WALL TOP CAP TO THE ROCK WALL SIDES WITH 2 WOOD SCREWS...

Page 56: ...LY 3 4 FROM THE BOTTOM OF THE FRONT FACE BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE FRONT FACE BOARD 3 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE ROCK WALL IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE ROCK WALL SIDES HEX BOLT 5 16 X WASHER 5 16 X 1 1 2 INSERT T NUT BEHIN...

Page 57: ... AND 5 PLACE THE STEPS INTO THE SLOTS ON THE PUT THE SCREWS INTO THE OTHER SIDE ANGLE BRACKETS TO THE INSIDE OF THE LADDER RAILS WITH 5 16 X 1 1 2 BOLTS 5 16 WASHERS INTO THE 5 16 T NUTS LADDER SIDES AND FASTEN WITH 2 WOOD SCREWS 1 FIND TWO 2 X 4 X 66 LADDER SIDES 2 POSITION THE LADDER SIDES SO THAT THE SLOTS IN THE BOARDS ARE FACING EACH 4 FIND FIVE 2 X 4 X 17 LADDER STEPS 7 INSTALL THE 90 8 INST...

Page 58: ...M THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES ON THE BOTTOM PANEL BOARD 3 ATTACH THE LADDER WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE LADDER IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE LADDER SIDES THE 2 X 6 ON BOTH SIDES HEX BOLT INSERT A T NUT BEHIND 5 16 X 1 1 2 5 16 WASHER 3 4 RIGHT SIDE OF FORT 50 ...

Page 59: ...AILINGS 3 FASTEN THE CENTER POSTS TO THE RAILINGS WITH 5 16 X 2 1 2 HEX BOLTS AND 5 16 WASHERS AT THE TOP 4 SQUARE EACH CENTER POST TO THE DECK AND SECURE THE BOTTOM OF THE CENTER POST TO THE BOTTOM PANEL BOARDS WITH 8 X 2 1 2 WOOD SCREWS A RAILINGS 2 X 4 X 28 9 16 CENTER POSTS BOTTOM PANEL BOARDS 5 16 T NUT 5 16 X 2 1 2 HEX BOLT 5 16 WASHER SCALE 1 8 DETAIL A 8 X 2 1 2 WOOD SCREWS 2 X 4 X 28 9 16...

Page 60: ...QUAL LENGTHS SEE DETAIL BELOW FOR MEASUREMENTS THE PLAY SET PANEL SLAT DIMENSIONS SWING BEAM SIDE 4 ATTACH THE PANEL SLATS TO THE FORT WITH 2 WOOD SCREWS IN THE PRE DRILLED HOLES 2 PRE DRILL THE SLATS 1 FROM EACH END ON CENTER WITH A 1 8 DRILL BIT STEP 19 PANEL SLATS LADDER SIDE PANEL SLAT DIMENSIONS BACK WALL PANEL SLAT DIMENSIONS 4 3 2 2 3 4 1 17 16 2 1 2 8 11 9 2 1 8 4 2 3 2 5 8 52 ...

Page 61: ... 51 1 8 ROOF SUPPORT RIGHT AND TWO 5 4 X 6 X 10 ROOF PEAK SUPPORT PIECES 2 FIND A FLAT SURFACE TO WORK ON LAY THE ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING UP ALIGN THE ANGLED ENDS OF THE ROOF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE FOUR 8 X 2 WOOD SCREWS TO ATTAC...

Page 62: ...A INSTALLING ROOF SUPPORT ASSEMBLIES 1 PLACE THE ROOF SUPPORT ASSEMBLIES ON TOP OF THE DECK OF THE PLAY SET CLIMB ONTO THE DECK TO INSTALL THE ROOF SUPPORT ASSEMBLIES 2 ATTACH THE ROOF SUPPORT ASSEMBLIES TO THE CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS 54 ...

Page 63: ...AM PLATE TO THE SWING BEAM SUPPORT USING 3 1 2 CARRIAGE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH IN THE COUNTER SUNK HOLES OF THE SWING BEAM SUPPORT USE BOLT CAPS TO COVER ANY EXPOSED THREADS 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 4 IF NECESSARY USE LOCKING PLIERS TO HOLD CARRIAGE BOLTS IN PLACE WHEN INSTALLING 3 8 WASHER 3 8 NUT BOLT CAP 55 ...

Page 64: ...IS BOWED SLIGHTLY PLACE THE BOW SIDE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN EACH SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS L BOLT CAPS 7 CARRIAGE BOLT TORQUE WASHER 3 8 WASHER 3 8 LOCK NUT IRON DUCTILE SWING HANGER 56 ...

Page 65: ...CH SWING LEGS TO BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 4 X 4 X 108 SWING LEG SWING LEGS FLUSH TO TOP OF SWING LEG BRACKET 57 ...

Page 66: ...STEP 24 REST SWING BEAM ON FORT AN EXTRA PERSON IS NEEDED FOR THIS STEP 1 REST THE SWING BEAM ON TOP OF THE FORT RAILINGS THE END OF THE SWING BEAM WITH TWO EMPTY HOLES SHOULD OVERHANG THE SIDE OF THE FORT WITH THE TRIANGULAR SWING BEAM PLATE 2 SIT THE SWING BEAM LEGS UPRIGHT UNDER THE TWO EMPTY HOLES IN THE END OF THE SWING BEAM 58 ...

Page 67: ... 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS STEP 25 MOUNT SWING BEAM TO SWING BEAM LEGS TORQUE WASHER 3 8 WASHER 3 8 LOCK NUT BOLT CAP 7 CARRIAGE BOLT 3 8 X 3 1 2 LAG SCREW 59 ...

Page 68: ...F THE SWING BEAM WITH THE MIDDLE HOLE ON THE SWING BEAM PLATE 3 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND SWING BEAM SUPPORT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER ON TOP AND A 3 8 LOCK NUT AND WASHER ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 4 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH WITH A 3 8 X 3 1 2 LAG SCREW AND 3 8 WASHER 5 IF ...

Page 69: ...EVEL STEP 27 LEVEL SWING BEAM IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THE LEGS ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE IN OUT 61 ...

Page 70: ...X 58 SWING LEG CROSS MEMBER AGAINST THE SWING BEAM LEGS 2 LEVEL CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO SECURE THE CROSS MEMBER TO THE SWING BEAM LEGS STEP 28 SWING LEG CROSS MEMBER 62 ...

Page 71: ... BOARDS OVERLAPPING 2 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 8 X 1 1 2 WOOD SCREWS MEASURE DIM A ACROSS THE BOTTOM OF THE ROOF SUPPORTS NEAR THE CORNER POSTS WHEN ATTACHING THE ROOF STARTERS DIM B AT THE ROOF PEAK SHOULD MATCH DIM A THIS WILL MAKE THE ROOF SUPPORTS PARALLEL TO EACH OTHER DUE TO WOOD MILLING VARIATIONS YOUR HOLES IN THE ROOF STARTERS WILL EITHER BE CENTERED ON THE...

Page 72: ...47 1 2 ROOF PEAK 8 X 1 1 4 WOOD SCREW STEP 30 ROOF PEAK 1 PLACE THE 47 1 2 ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH 8 X 1 1 4 WOOD SCREWS 64 ...

Page 73: ...L 1 PLACE THE 1 X 5 X 47 1 2 ROOF BOARDS ON TOP OF THE ROOF SUPPORTS FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTERS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS TIP INSTALL ONE ROOF BOARD AND THEN INSTALL THE CHIMNEY BLOCK AS SHOWN BELOW THEN INSTALL TWO MORE ROOF BOARDS AND INSTALL THE CHIMNEY SEE STEP 31B AFTER INSTALLING THE NINTH ROOF BOARD FASTEN THE D...

Page 74: ...D OF THE ROOF STARTERS EACH SIDE OF THE ROOF GETS 11 ROOF BOARDS 3 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 4 FASTEN THE DORMER TO THE DORMER BLOCK WITH TWO 2 1 2 WOOD SCREWS 5 FIT THE TONGUE END OF THE 1 X 4 X 47 1 2 ROOF FINISHER INTO THE GROOVE END OF THE LAST ROOF BOARD FASTEN IT TO THE ROOF SUPPORT WITH FOUR 1 1 2 WOOD SCREWS 6 REPEAT SUBSTEPS 2 THROUGH 5 FOR THE OTH...

Page 75: ...ING CLIP SWING CHAIN STEP 32 HANGING THE SWINGS 1 START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDED 67 ...

Page 76: ...OM THE BOTTOM OF THE CORNER POSTS ON THE LEFT SIDE OF THE FORT MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS ATTACH THE 2 X 4 X 47 1 2 SAFETY BOARD WITH OFFSET HOLES ON THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS NOTE THE OFFSET HOLES CAN BE PLACED UP OR DOWN IN THIS STEP 68 ...

Page 77: ...ER PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 4 PLACE THE PICNIC TABLE SLAT NEXT TO THE PICNIC TABLE LEG FOR EACH ASSEMBLY BELOW LEAVE A 3 16 GAP BETWEEN THE TOP OF THE SLAT AND THE LEG USE THE 6 15 16 DIMENSION TO LOCATE THE BOTTOM END OF THE SLAT FA...

Page 78: ...FRONT CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 3 PLACE THE TOP OF THE LEFT SIDE ASSEMBLY FLUSH TO THE MARK ON THE RIGHT REAR CORNER POST ATTACH THE LEFT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS STEP 35 PICNIC TABLE LEG ON INSIDE RIGHT SIDE ASSEMBLY LEFT SIDE ASSEMBLY LEG ON INSIDE 8 X 3 WOOD SCREW NOTE ROCK WALL ...

Page 79: ...2 WOOD SCREWS STEP 36 PICNIC TABLE 1 LOCATE FOUR 5 4 X 6 X 43 PT TOP AND SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEAT SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 71 ...

Page 80: ... OF EACH ROPE AND THREAD THE FREE END THROUGH THE BACK SIDE OF THE ROPE LADDER SUPPORT PULL EACH ROPE TAUGHT 2 MEASURE DOWN FROM THE BOTTOM OF THE ROPE LADDER SUPPORT 6 INCHES AND TIE A KNOT THE BOTTOM OF THE KNOT SHOULD BE 6 INCHES BELOW THE ROPE LADDER SUPPORT SLIDE EACH ROPE THROUGH THE HOLES IN ONE ROPE LADDER RUNG SLIDE THE RUNG UP AGAINST THE BOTTOM OF THE KNOTS 3 TIE THREE KNOTS BELOW THE R...

Page 81: ...ACE THE SLIDE IN THE OPENING AT THE FRONT LEFT OF THE FORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 PREDRILL 1 8 HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS 3 ATTACH THE SLIDE TO THE DECK BOARDS WITH 1 1 4 PAN HEAD SCREWS DO NOT OVERTIGHTEN 73 ...

Page 82: ... IN THE TELESCOPE BAG FASTEN ONE OF THE SQUARE TELESCOPE BRACKETS TO THE FRONT TOP PANEL BOARD ON THE SLIDE SIDE OF THE CENTER POST 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED ON WITH THE 1 1 4 WOOD SCREWS PROVIDED WITH THE TELESCOPE 74 ...

Page 83: ...THAT THE ROPE IS TIGHT AND WILL NOT WRAP AROUND YOUR HAND HINT TO REDUCE THE AMOUNT OF SLACK IN THE ROPE LIFT THE ROCK WALL ASSEMBLY SLIGHTLY WHEN TYING THE KNOT IN THE BOTTOM ROCK WALL BOARD WHEN YOU LOWER THE ASSEMBLY THE ROPE WILL TIGHTEN 3 YOU CAN TIE A FEW NO MORE THAN THREE KNOTS IN THE ROPE TO AID IN CLIMBING APPROXIMATELY 18 APART BEFORE TYING THE KNOT BEHIND THE BOTTOM ROCK WALL BOARD YOU...

Page 84: ... 3 LOCATE TWO 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TIC TAC TOE MOUNT TIC TAC TOE MOUNT GREEN BRACKET GREEN BRACKET 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNT 5 4 X 3 X 17 1 2 TIC TAC TOE AFTER ASSEMBLING 76 ...

Page 85: ... ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS 1 PLACE THE TIC TAC TOE AGAINST THE PANEL SLATS AT THE LEFT SIDE OF THE PLAY SET ON THE STEP 42 TIC TAC TOE INSTALLATION SWING BEAM TIC TAC TOE WITH BOARDS ATTACHED 8 X 1 3 4 WOOD SCREWS 4 00 77 ...

Page 86: ...EW STEP 43 SAFETY HANDLES 1 LOCATE THE SAFETY HANDLE BAG 2 ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE PANEL SLATS WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES 78 ...

Page 87: ...HEAD SCREW 1 2 PHILLIPS FLAG 1 PLACE A FLAG ON THE CORNER POSTS AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED STEP 44 FLAG KIT 79 ...

Page 88: ...LOW 2 ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE TO THE FRONT OF THE SWING BEAM WITH 8 X 1 WOOD SCREWS 5 4 X 6 X 22 SANDBOX SEAT 5 4 X 6 X 22 SANDBOX SEAT 8 X 2 WOOD SCREW PLACE NAME PLATE HERE AND ATTACH WITH 8 X 1 WOOD SCREWS A 80 ...

Page 89: ...WO PLASTIC SUNBURST PIECES 2 PLACE THE SUNBURST UNDER THE ROOF OVERHANG FIT IT AGAINST THE BOTTOM SIDE OF THE ROOF BOARDS AND AGAINST THE ROOF SUPPORTS 3 ATTACH THE PLASTIC SUNBURST WITH SIX 8 X 2 WOOD SCREWS ALONG THE SIDES ATTACH THE TRIANGLE PORTION OF THE SUNBURST PIECE WITH 8 X 2 1 2 WOOD SCREWS 4 REPEAT SUBTEPS 2 AND 3 ON THE OTHER SIDE OF THE PLAY SET 81 ...

Page 90: ...AGAINST YOUR HAND IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE SWING LEG FINALLY INSTALL THE SCREW AND WASHER 2 ATTACH EACH GROUND STAKE TO THE SWING LEG WITH A 14 X 2 PAN HEAD SCREW AND A 1 4 FENDER WASHER PROVIDED WITH THE GROUND STAKE DETAIL A SCALE 1 6 STAKE PAN HEAD SCREW 14 x 2 GROUND 1 4 FENDER WASHER 82 ...

Page 91: ...PILOT HOLE 1 BELOW THE CENTER OF THE T NUT DRILL THE HOLE 2 DEEP 3 PLACE THE STEERING WHEEL INSERT INSIDE THE STEERING WHEEL 4 USE THE 2 1 2 LAG SCREW AND WASHER TO FASTEN THE STEERING WHEEL TO THE REAR CENTER POST DO NOT OVER TIGHTEN THE LAG SCREW OR THE STEERING WHEEL WILL NOT TURN 5 PLACE THE STEERING WHEEL CAP OVER THE CENTER OF THE STEERING WHEEL AND SNAP IT INTO THE STEERING WHEEL INSERT 83 ...

Page 92: ...APPENDIX 84 ...

Page 93: ...CTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 22 8 X 1 1 4 WOOD SCREW 1529 HARDWARE PAGE 1 OF 1 1 16 2015 S O 2 SQUARE DRIVE BIT QTY 1 8 X 1 3 4 WOOD SCREW QTY 8 8 X 2 WOOD SCREW QTY 6 8 X 2 1 2 WOOD SCREW QTY 4 8 X 1 1 2 WOOD SCREW QTY 34 ...

Page 94: ... 10 1355 DS DORMER MOUNT CHIMNEY FRONT 2 10 1500 CRS ASSEMBLY 4 4 DORMER ROOF 2 17 1850 DSRA ASSEMBLY DORMER SUNRAY 2 13 1828 DRPA PANEL ASSEMBLY RIGHT ASSEMBLY ASSEMBLY 2 3 1150 DM DORMER SIDE 2 2 CHIMNEY RIGHT SIDE ASSEMBLY 1 DESCRIPTION PICTURE QTY ...

Page 95: ...2 3 0675 CMB 1 SIDE ASSEMBLY CHIMNEY LEFT 2 8 0700 CRA ASSEMBLY CHIMNEY REAR 2 10 1500 CLS 1 CHIMNEY MOUNTING BLOCK 1 PICTURE DESCRIPTION QTY ...

Page 96: ...IND TWO DORMER SUNRAY ASSEMBLIES 3 PLACE THE TWO DORMER SUNRAY ASSEMBLIES BETWEEN THE DORMER SIDE LEFT ASSEMBLY AND DORMER SIDE RIGHT ASSEMBLY ONE DORMER SUNRAY ASSEMBLY FLUSH TO THE FRONT FLAT END OF THE DORMER SIDE ASSEMBLIES AND THE OTHER DORMER SUNRAY ASSEMBLY FLUSH TO THE REAR FLAT END OF THE DORMER SIDE ASSEMBLIES AS SHOWN BELOW 4 ATTACH THE DORMER SIDE ASSEMBLIES TO THE DORMER SUNRAY ASSEMB...

Page 97: ... WINDOW MUST BE RESTING AGAINST THE DORMER SIDES BATTENS 2 MAKE SURE THE HOLES ON THE DORMER WINDOW ARE CENTERED WITH THE DORMER SIDES BATTENS AND THE DORMER SIDES ARE FLUSH TO THE SIDE EDGES OF THE DORMER WINDOW AND FASTEN WITH 8 X 1 1 2 WOOD SCREWS FLUSH FLUSH DORMER SIDE FLUSH DORMER WINDOW DORMER SIDE BATTEN DORMER SUNRAY DORMER SIDE DORMER SIDE 1 1 2 WOOD SCREW ...

Page 98: ...F PANEL ASSEMBLIES 2 PLACE ONE DORMER ROOF PANEL ASSEMBLY ON TOP OF THE DORMER SUNRAY ASSEMBLIES THE ROOF PANEL BOARDS MUST OVERHANG EQUALLY OFF THE FRONT AND BACK MAKE SURE THE PRE DRILLED HOLES ON THE ROOF PANEL ARE CENTERED WITH THE TOP FACE OF THE DORMER SUNRAY ASSEMBLES FASTEN WITH 8 X 1 1 2 WOOD SCREWS 3 REPEAT THE PREVIOUS SUB STEP FOR THE OTHER SIDE ...

Page 99: ...SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY RIGHT SIDE CHIMNEY LEFT SIDE USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY FRONT ...

Page 100: ... 5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH SIDE ...

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