Gorilla Playsets 1500AW Manual Download Page 10

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Safety Guidelines……………………………………….......……...........................Pages 3-7

Leveling Fort, General Information and Definitions…………………...................Pages 7-9

How to Install T-nuts, Board Identification, Predrill Lag Screw Directions and

Swing Beam Loading......................................................................................Pages 10-14

Site Plan, Safety Zone, Required Tool List and Kit Contents.........................Pages 15-17

Hardware, Lumber and Accessory Checklists.………………………………....Pages 18-33

Adding T-Nuts to Corner Posts...…………………………………..………...…........... Step 1

Framing Fort……………………………………..…………………………..……..... Steps 2-9

Mounting Deck…………………………....……………….…………...…................... Step 10

Rock Wall Assembly/Installation…………………...…..……..……...….…….... Steps 11-15

Ladder Assembly/Installation………………..……........................................... Steps 16-17

Center Post, Panel Slat and Roof Support Installation................................. Steps 18-20A

Swing Beam Assembly…………….……………………..……........….............. Steps 21-28

Roof Assembly...................................……...……………………….………...... Steps 29-31

Hanging Swings and Safety Board…………………………………………….... Steps 32-33

Picnic Table Assembly and Installation..…………………………......….…....... Steps 34-36

Rope Ladder Assembly/Installation…………………………….....…….........…....... Step 37

Slide, Telescope and Climbing Rope……………………………….…….......… Steps 38-40

Tic Tac Toe Assembly/Installation………………………………..……............... Steps 41-42

Safety Handles and Flag Kit…...…................................................................. Steps 43-44

Sandbox Seats/Name Plate, Plastic Sunburst, Ground Stakes

and Steering Wheel........................................................................................ Steps 45-48

Appendix: Chimney and Dormer instructions, etc.................................................Page 85

PLEASE READ OWNER’S MANUAL CAREFULLY

BEFORE STARTING ASSEMBLY!

TABLE OF CONTENTS

Summary of Contents for 1500AW

Page 1: ...l Rights Reserved 166 Etowah Industrial Court Canton GA 30114 www gorillaplaysets com Chateau with Sky Loft Model 1500AWSL BOXES 1501 1503N 1507 1530 1542 Slide Box Amber Post Option BOXES 1520 2bx 1522 51 1101 W 51 1101 W REV 1 11 2021 playsets playsets ...

Page 2: ...hat are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT www gorillaplaysets com manu...

Page 3: ...hardware is tight Instructions for proper maintenance can be found on Gorilla s website Imperfections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Gorilla will at its discretion replace any above ground part within the stated warranty period that is defective in workmanship or materials This decision is subject to verification ...

Page 4: ...ts and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Gorilla shall not be liable for incidental indirect or consequential damages or injuries that result from building and or playing on our play sets Adult supervision is recommended anytime a play s...

Page 5: ...___ Comments ________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ________________________________________________________________________...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 7: ...ain sealant is available online here http www gorillaplaysets com Playground Sealant p 10 0003 htm Oil based stain or water based stain may be used Should you choose to use other stain we suggest asking the product covering specialists at any number of specialty paint stores or home improvement centers for a product that would work best for your local environment TIP while the set is new take a sm...

Page 8: ... manuals html Click on your specific model http www gorillaplaysets com Warranty s 82 htm NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review these safety rules regularly with your children WARNING Children must NOT use this play set until it has been completely assembled and inspected by an adult to en...

Page 9: ...is completed Models 1500AW 1500AWF 1500AWC 1500AWCF BOXES 1501 1503N 1507 1530 1518 1525 Slide Box 1518 only included with 1500AWC and 1500AWCF Clubhouse models 1525 only included with 1500AWF and 1500AWCF Treehouse models REV 4 29 2020 Stained Post Option BOXES 1520 2bx 1522 ...

Page 10: ...er Assembly Installation Steps 16 17 Center Post Panel Slat and Roof Support Installation Steps 18 20A Swing Beam Assembly Steps 21 28 Roof Assembly Steps 29 31 Hanging Swings and Safety Board Steps 32 33 Picnic Table Assembly and Installation Steps 34 36 Rope Ladder Assembly Installation Step 37 Slide Telescope and Climbing Rope Steps 38 40 Tic Tac Toe Assembly Installation Steps 41 42 Safety Han...

Page 11: ...chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos should not be worn Always take off tie up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child Teach children not to climb when the equipment is wet Teach children to never jump fro...

Page 12: ...f excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a stationary hanger such as but not limited to an eye bolt Severe wear could occur leading to an injury For rusted areas on metallic members such as monkey bars hand supports brackets etc sand and repa...

Page 13: ...the depth of the loose fill surfacing material To maintain the right amount of loose fill materials mark the correct level on play equipment support posts That way you can easily see when to replenish and or redistribute the surfacing Do not install loose fill surfacing over hard surfaces such as concrete or asphalt Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in...

Page 14: ...n loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tires...

Page 15: ...ore the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and s...

Page 16: ... parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to elim...

Page 17: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 18: ... nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is ...

Page 19: ...IRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE IN...

Page 20: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 21: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 22: ... LBS Weight Limits for Accessories The weight limit for a Swing Belt is 225 lbs Although 150lbs is the maximum recommended swinging weight capacity for the swing position The weight limit for a Trapeze Bar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at ...

Page 23: ...5 10 19 8 1 3 11 2 1 9 10 8 1 8 10 1 16 16 1 13 10 1 4 1500 SERIES CHATEAU HEIGHT 11 1 7 8 Trapeze 1 Wave Slide Ladder Swing Belts 2 Rock Wall Rope Ladder Playset height 11 feet 2 inches Fall Height 7 feet 2 inches Swing Beam height 7 feet 7 1 2 inches Deck height 5 feet Approximate assembly time 6 8 hours 6 foot unobstructed safety perimeter around playset recommended 15 ...

Page 24: ...SAFETY ZONE 6 0 15 0 6 0 6 0 6 0 30 11 6 0 6 0 6 0 6 0 6 0 6 0 30 0 15 0 Chateau Wood Safety Zone 2020 MORE TEXT 6 foot unobstructed safety perimeter around playset recommended 16 ...

Page 25: ...Grips ___ Shovel ___ Masking Tape or Marker See Step 37 KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelt w Chains ___ 1 Trapeze Swing w Chains ___ 1 Wave Slide ___ 10 Rock Wall Grip assorted colors ___ 1 Telescope ___ 1 Safety Handles pair ___ 2 Flag Kit ___ 2 Plastic Sunburst 07 0028 G ___ 1 Logo Plate ___ 1 Ground Stakes pair ___ 1 Tic Tac Toe ___ 1 Steering Wheel ___ 2...

Page 26: ... WASHER QTY 34 3 8 WASHER QTY 31 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 4 1 2 HEX BOLT QTY 14 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 14 X 1 1 4 PAN HEAD SCREW QTY 4 TORQUE WASHER QTY 17 8 X 2 1 2 WOOD SCREW QTY 52 5 16 TEE NUT QTY 22 8 X 2 WOOD SCREW QTY 189 18 ...

Page 27: ...AN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 3 8 x 9 CARRIAGE BOLT QTY 1 QTY 12 SCREW HEX LAG QTY 1 DRIVE BIT 2 SQUARE 1501 HARDWARE PAGE 2 OF 2 REV A 9 10 2014 JH 3 8 x 6 1 2 CARRIAGE BOLT QTY 2 3 8 x 3 1 2 CARRIAGE BOLT QTY 2 3 8 X 3 1 2 HEX LAG SCREW QTY 12 PLASTIC BOLT CAP QTY 19 3 8 x 7 CARRIAGE BOLT QTY 14 19 ...

Page 28: ... 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 6 WOOD SCREW 8 X 1 1 4 5 16 WASHER QTY 6 1503N HARDWARE PAGE 1 OF 1 REV C 8 10 2015 JH 8 X 1 1 2 WOOD SCREW QTY 104 5 16 X 2 1 2 HEX BOLT QTY 2 5 16 TEE NUT QTY 6 20 ...

Page 29: ... AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 4 1 2 HEX BOLT QTY 12 5 16 TEE NUT QTY 12 8 X 2 WOOD SCREW QTY 20 5 16 X 3 1 2 LAG SCREW QTY 14 1507 HARDWARE PAGE 1 OF 1 REV B 5 16 2016 JH 5 16 WASHER QTY 26 21 ...

Page 30: ...E 2 4 1700 LS TOP SUPPORT 2 2 2 X 4 X 14 3 4 2 4 2750 PTSS 2 X 4 X 17 LADDER STEP 5 2 X 4 X 27 1 2 2 4 2400 RLST PICNIC TABLE SEAT SUPPORT 2 2 X 4 X 24 2 4 2856 CPFR ROPE LADDER STEP 6 2 2 X 4 X 13 ANGLE SUPPORT 2 4 1300 AS COUNT AND ORGANIZE YOUR LUMBER INTO LIKE STACKS 2 X 4 2 X 6 4 X 4 4 X 6 ETC THIS WILL HELP IN IDENTIFYING COMPONENTS AND REDUCE YOUR BUILDING TIME 22 ...

Page 31: ...3250 PTL LEG PICNIC TABLE 2 X 4 X 32 1 2 2 4 6600 RWS CENTER 1 HOLE ON ROCK WALL SIDE RIGHT 2 1 LEFT 1 2 4 7000 CDS 1 SUPPORT CENTER DECK 2 X 4 X 70 2 4 6600 LRS 1 2 4 6600 LLS LADDER SIDE 2 X 4 X 66 2 X 4 X 66 2 2 X 4 X 47 1 2 X 4 X 58 2 X 4 X 51 1 8 ROOF SUPPORT 1 HOLE OFFSET 2 4 5113 RSL 2 4 5113 RSR DESCRIPTION PICTURE QTY 23 ...

Page 32: ... HOLES REAR TOP PANEL 2 X 4 X 70 2 6 7000 SB 1 HOLES OFFSET BOARD 4 AND SANDBOX BOTTOM PANEL 2 6 7000 FFB 3 HOLES OFFSET BOTTOM PANEL BOARD 4 FRONT FACE 2 X 6 X 70 2 X 6 X 70 1 2 6 7000 FTPB 2 6 4750 ESPB OFFSET BOARD 4 HOLES AND SANDBOX 2 X 6 X 47 1 2 2 X 6 X 79 1 2 ROPE LADDER SUPPORT 4 HOLES OFFSET 3 HOLES ON CENTER 2 6 7950 RLS DESCRIPTION PICTURE QTY 24 ...

Page 33: ... ON CENTER 2 6 7950 RLR 1 2 5 4 X 2 5 8 X 13 1 4 PICNIC TABLE SLAT 125 3 1325 PTS 5 4 X 2 5 8 X 17 1 2 TIC TAC TOE MOUNT 125 3 1750 TTTM 2 2 5 4 X 4 X 40 3 8 DECK SPACER 125 4 4038 DS 24 5 4 X 2 5 8 X 28 1 4 PANEL SLAT 125 3 2825 PS 1 5 4 X 3 X 18 3 4 LADDER BACK 125 3 1875 LB PICTURE DESCRIPTION QTY 25 ...

Page 34: ... WALL CAP 125 3 2387 RWC 1 2 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS 11 5 4 X 6 X 43 PICNIC TABLE TOP AND SEATS 125 6 4300 PTTS 4 5 4 X 6 X 47 3 8 DECK BOARD 125 6 4737 DB 11 5 4 X 6 X 23 7 8 ROCK WALL BOARD 125 6 2387 RWB 1 5 4 X 6 X 23 7 8 BOTTOM ROCK WALL BOARD 125 6 2387 BRW 26 ...

Page 35: ...50 RS 2 22 1 X 5 X 47 1 2 TONGUE AND GROOVE ROOF BOARD 1 5 4750 RB NOTE ANYTHING ON THIS PAGE REFERRED TO AS PLASTIC COATED WILL BE AMBER STAINED WOOD FOR THE SOLID CEDAR WOOD OPTION 1 PLASTIC COATED 4 X 6 X 120 SWING BEAM 4 PLASTIC COATED 4 X 4 X 96 CORNER POST 2 PLASTIC COATED 4 X 4 X 108 SWING BEAM LEG PICTURE DESCRIPTION QTY 27 ...

Page 36: ...PICTURE DESCRIPTION QTY WAVE SLIDE 1 3 13 ROPE LADDER ROPE SWING W CHAINS TRAPEZE BAR W CHAINS 2 1 28 ...

Page 37: ...PICTURE DESCRIPTION QTY 1 SWING PLATE 11 5002 CLIMBING ROCK 07 0008 IS A PACK OF 5 10 ROCKS A FRAME SWING LEG BRACKET 11 5010 1 HARDWARE BOXES 1 EA HARDWARE BOXES 1501 1503N 1507 29 ...

Page 38: ...PICTURE DESCRIPTION QTY IRON DUCTILE SWING HANGER 11 4012 6 1 TELESCOPE 10 ROCK WALL ROPE 1 30 ...

Page 39: ...PICTURE DESCRIPTION QTY 4 90 GREEN BRACKET 11 5013 SPRING CLIP 11 4003 6 1PR SAFETY HANDLES PAIR 07 0005 1 SAFETY WARNING PLATE 11 5023 31 ...

Page 40: ...PICTURE DESCRIPTION QTY UNASSEMBLED CHIMNEY 1530 BOX 1 2 UNASSEMBLED DORMER 1530 BOX 2 PLASTIC DORMER SUNBURST 07 0031 PLASTIC SUNBURST 07 0028 G 2 32 ...

Page 41: ...PICTURE DESCRIPTION QTY 2 FLAG KIT 09 1014 MANUFACTURER LOGO PLATE 1 NOT SHOWN GROUND STAKES PAIR 07 0016 P 1PR TIC TAC TOE UNASSEMBLED 07 0010 1 STEERING WHEEL 1 CHANNEL BRACKET 11 5018 1 33 ...

Page 42: ...AND THEN RE ASSEMBLE TO MAKE YOUR CORRECTIONS 2 MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS USE A BOLT TO CLEAN OUT ANY DEBRIS 3 LAY OUT EACH OF THE 4 X 4 X 96 CORNER POSTS IN THE AREA YOU INTEND ON BUILDING THE FORT SIDE OF THE PLAYSET 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS SHOULD FACE 5 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO...

Page 43: ... THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 6 LAY THE 2 X 6 X 79 1 2 ROPE LADDER SUPPORT ON TOP OF THE RIGHT SIDE CORNER POSTS THE HOLES IN THE ROPE LADDER SUPPORT MUST BE OFFSET DOWN 7 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WA...

Page 44: ...ST BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 6 LAY THE 4 X 4 X 47 1 2 SWING BEAM SUPPORT ON TOP OF THE LEFT SIDE CORNER POSTS THE THREE COUNTER SUNK HOLES IN THE MIDDLE OF THE SWING BEAM SUPPORT MUST FACE DOWNWARD 7 FIND TWO TORQUE WASHERS PLACE A 6 1...

Page 45: ... HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 70 DECK SUPPORTS TO THE HOLES AT 54 3 4 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT 5 16 X 4 1 2 HEX BOLT 5 16 WASHER 2 X 4 X 70 DECK SUPPORT COUNTER SUNK HOLES ON CENTER 37 ...

Page 46: ...LED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 FRONT FACE BOARD WITH NOTCHES ON THE FRONT OF THE CORNER POSTS THE HOLES IN THE FRONT FACE BOARD SHOULD BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE FRONT FACE BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 6 X 70 TOP...

Page 47: ...STALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 BOTTOM PANEL BOARD AT THE MIDDLE OF THE REAR CORNER POSTS THE HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 4 X 70 RE...

Page 48: ...ED DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS IN ALL THE REMAINING HOLES OF THE 2 X 6 PARTS ON THE FRONT SIDES AND REAR OF THE PLAY SET NOTE THERE WILL NOT BE ANY PREDRILLED HOLES IN THE CORNER POSTS FOR THE LAG SCREWS FRAME FRONT OF FOR...

Page 49: ...ER THE DECK ON THE FRONT AND REAR OF THE PLAY SET TO THE 2 X 4 DECK SUPPORTS THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 4 AT THE TOP USE 2 1 2 WOOD SCREWS THROUGH THE DECK SUPPORT INTO THE ANGLE SUPPORT AT THE BOTTOM USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE ANGLE SUPPORT TO THE CORNER POST A SCREW 2 WOOD SUPPORT SCREW 2 WOOD SCREW 2 1 2 WOOD BOTTOM P...

Page 50: ...EL BOARD OFFSET HOLES UP STEP 7 BOTTOM PANEL BOARDS 1 PLACE THE 2 X 4 X 47 1 2 END PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES UP AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 2 PLACE THE 2 X 4 X 14 BOTTOM PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 42 ...

Page 51: ... FLUSH TO THE TOP OF THE DECK SPACER 5 4 X 4 X 40 3 8 DECK SPACER THIS IS THE CENTER OF THE BOARD THIS HOLE ONLY NEEDS TO BE DRILLED ONCE 16 20 16 8 11 3 1 8 1 3 2 1 11 16 STEP 8 DECK SPACERS THE FOLLOWING STEP IS RECOMMENDED TO PREVENT POSSIBLE SPLITS IN THE WOOD 1 PRE DRILL THE ENDS OF THE 5 4 X 4 X 40 3 8 DECK SPACERS TO PREVENT INSTALLATION DAMAGE PRE DRILL BOTH ENDS WITH A 1 8 DRILL BIT AT TH...

Page 52: ... A MARK ON THE OUTSIDE OF THE FORT TO REPRESENT A CENTER LINE 3 CENTER THE 2 X 4 X 70 CENTER DECK SUPPORT ON THESE MARKS AND PUSH THE CENTER DECK SUPPORT FLUSH TO THE BOTTOM SIDE OF THE DECK BOARDS 4 USE 2 WOOD SCREWS TO ATTACH THE DECK SPACERS TO THE CENTER DECK SUPPORT 5 USING TWO 2 1 2 WOOD SCREWS INSTALL THE 2 X 4 X 70 CENTER DECK SUPPORT THROUGH THE OUTSIDE OF THE 2 X 6 AND INTO THE END OF TH...

Page 53: ... FLUSH TO THE TOP OF THE DECK BOARDS PREDRILED HOLES AND INTO THE DECK SUPPORT BELOW LEAVE A UNIFORM APPROX 1 4 SPACE BETWEEN THE 5 4 X 6 X 47 3 8 2 WOOD SCREW LAY ALL DECK BOARDS ACROSS THE DECK SUPPORTS BEFORE SECURING THEM TO THE FORT THIS WILL ENSURE THAT YOU HAVE EQUAL SPACING ACROSS THE DECK STEP 10 DECK BOARDS THE FOLLOWING STEP IS RECOMMENDED TO PREVENT POSSIBLE SPLITS IN THE WOOD 1 PRE DR...

Page 54: ...TEP 11 ROCK WALL 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES AND SET WITH A HAMMER T NUT 46 ...

Page 55: ...STENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENGTH ON THE ROCK WALL SIDES THIS IS DUE TO MILLING VARIATIONS AND IS ALSO USED TO HELP LEVEL THE ROCK WALL SIDES ON UNEVEN GROUND 6 ROCK WALL SIDES MAY NOT BE EVEN WITH THE BOTTOM ROCK WALL BOARD DUE T...

Page 56: ...L 1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME 5 16 WASHER GREEN BRACKET 90 5 16 X 1 1 2 HEX BOLT 48 ...

Page 57: ...4 PAN HEAD SCREWS WITH WASHERS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS AND WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL YOUR ACTUAL 3 PLACE THE 5 4 X 3 X 23 7 8 ROCK WALL TOP CAP ON TOP OF THE ROCK WALL SIDES FASTEN THE ROCK WALL TOP CAP TO THE ROCK WALL SIDES WITH 2 WOOD SCREWS...

Page 58: ...LY 3 4 FROM THE BOTTOM OF THE FRONT FACE BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE FRONT FACE BOARD 3 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE ROCK WALL IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE ROCK WALL SIDES HEX BOLT 5 16 X WASHER 5 16 X 1 1 2 INSERT T NUT BEHIN...

Page 59: ... AND 5 PLACE THE STEPS INTO THE SLOTS ON THE PUT THE SCREWS INTO THE OTHER SIDE ANGLE BRACKETS TO THE INSIDE OF THE LADDER RAILS WITH 5 16 X 1 1 2 BOLTS 5 16 WASHERS INTO THE 5 16 T NUTS LADDER SIDES AND FASTEN WITH 2 WOOD SCREWS 1 FIND TWO 2 X 4 X 66 LADDER SIDES 2 POSITION THE LADDER SIDES SO THAT THE SLOTS IN THE BOARDS ARE FACING EACH 4 FIND FIVE 2 X 4 X 17 LADDER STEPS 7 INSTALL THE 90 8 INST...

Page 60: ...M THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES ON THE BOTTOM PANEL BOARD 3 ATTACH THE LADDER WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE LADDER IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE LADDER SIDES THE 2 X 6 ON BOTH SIDES HEX BOLT INSERT A T NUT BEHIND 5 16 X 1 1 2 5 16 WASHER 3 4 RIGHT SIDE OF FORT 52 ...

Page 61: ...AILINGS 3 FASTEN THE CENTER POSTS TO THE RAILINGS WITH 5 16 X 2 1 2 HEX BOLTS AND 5 16 WASHERS AT THE TOP 4 SQUARE EACH CENTER POST TO THE DECK AND SECURE THE BOTTOM OF THE CENTER POST TO THE BOTTOM PANEL BOARDS WITH 8 X 2 1 2 WOOD SCREWS A RAILINGS 2 X 4 X 28 9 16 CENTER POSTS BOTTOM PANEL BOARDS 5 16 T NUT 5 16 X 2 1 2 HEX BOLT 5 16 WASHER SCALE 1 8 DETAIL A 8 X 2 1 2 WOOD SCREWS 2 X 4 X 28 9 16...

Page 62: ...DEVIATION 1 DO NOT INSTALL PANEL SLATS ON THE SWING BEAM SIDE IN THE NEXT STEP ...

Page 63: ...QUAL LENGTHS SEE DETAIL BELOW FOR MEASUREMENTS THE PLAY SET PANEL SLAT DIMENSIONS SWING BEAM SIDE 4 ATTACH THE PANEL SLATS TO THE FORT WITH 2 WOOD SCREWS IN THE PRE DRILLED HOLES 2 PRE DRILL THE SLATS 1 FROM EACH END ON CENTER WITH A 1 8 DRILL BIT STEP 19 PANEL SLATS LADDER SIDE PANEL SLAT DIMENSIONS BACK WALL PANEL SLAT DIMENSIONS 4 3 2 2 3 4 1 17 16 2 1 2 8 11 9 2 1 8 4 2 3 2 5 8 54 ...

Page 64: ... 51 1 8 ROOF SUPPORT RIGHT AND TWO 5 4 X 6 X 10 ROOF PEAK SUPPORT PIECES 2 FIND A FLAT SURFACE TO WORK ON LAY THE ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING UP ALIGN THE ANGLED ENDS OF THE ROOF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE FOUR 8 X 2 WOOD SCREWS TO ATTAC...

Page 65: ...A INSTALLING ROOF SUPPORT ASSEMBLIES 1 PLACE THE ROOF SUPPORT ASSEMBLIES ON TOP OF THE DECK OF THE PLAY SET CLIMB ONTO THE DECK TO INSTALL THE ROOF SUPPORT ASSEMBLIES 2 ATTACH THE ROOF SUPPORT ASSEMBLIES TO THE CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS 56 ...

Page 66: ...AM PLATE TO THE SWING BEAM SUPPORT USING 3 1 2 CARRIAGE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH IN THE COUNTER SUNK HOLES OF THE SWING BEAM SUPPORT USE BOLT CAPS TO COVER ANY EXPOSED THREADS 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 4 IF NECESSARY USE LOCKING PLIERS TO HOLD CARRIAGE BOLTS IN PLACE WHEN INSTALLING 3 8 WASHER 3 8 NUT BOLT CAP 57 ...

Page 67: ...IS BOWED SLIGHTLY PLACE THE BOW SIDE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN EACH SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS L BOLT CAPS 7 CARRIAGE BOLT TORQUE WASHER 3 8 WASHER 3 8 LOCK NUT IRON DUCTILE SWING HANGER 58 ...

Page 68: ...CH SWING LEGS TO BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 4 X 4 X 108 SWING LEG SWING LEGS FLUSH TO TOP OF SWING LEG BRACKET 59 ...

Page 69: ...STEP 24 REST SWING BEAM ON FORT AN EXTRA PERSON IS NEEDED FOR THIS STEP 1 REST THE SWING BEAM ON TOP OF THE FORT RAILINGS THE END OF THE SWING BEAM WITH TWO EMPTY HOLES SHOULD OVERHANG THE SIDE OF THE FORT WITH THE TRIANGULAR SWING BEAM PLATE 2 SIT THE SWING BEAM LEGS UPRIGHT UNDER THE TWO EMPTY HOLES IN THE END OF THE SWING BEAM 60 ...

Page 70: ...DETOUR 1 GO TO APPENDIX AND FOLLOW STEP 21 OF SKYLOFT INSTRUCTIONS RETURN HERE AND THEN SKIP STEP 25 ...

Page 71: ...BEAM BRACKET USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE SWING BEAM 2 PLACE THE CHANNEL BRACKET UNDERNEATH THE SWING BEAM BRACKET 3 FASTEN THE 3 8 LOCK NUTS WITH 3 8 WASHERS ONTO THE ENDS OF THE CARRIAGE BOLTS UNDERNEATH THE CHANNEL BRACKET PLACE A BOLT CAP OVER ANY EXPOSED THREADS 4 PREDRILL AN 11 64 HOLE BY 2 1 2 DEEP IN THE CENTER CHANNEL BRACKET HOLE 5 FASTEN A 3 8 X 3 1 2 LAG SCR...

Page 72: ...F THE SWING BEAM WITH THE MIDDLE HOLE ON THE SWING BEAM PLATE 3 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND SWING BEAM SUPPORT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER ON TOP AND A 3 8 LOCK NUT AND WASHER ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 4 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH WITH A 3 8 X 3 1 2 LAG SCREW AND 3 8 WASHER 5 IF ...

Page 73: ...EVEL STEP 27 LEVEL SWING BEAM IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THE LEGS ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE IN OUT 63 ...

Page 74: ...DETOUR 2 GO TO APPENDIX AND FOLLOW STEP 23 OF SKYLOFT INSTRUCTIONS RETURN HERE AND THEN SKIP STEP 28 ...

Page 75: ...X 58 SWING LEG CROSS MEMBER AGAINST THE SWING BEAM LEGS 2 LEVEL CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO SECURE THE CROSS MEMBER TO THE SWING BEAM LEGS STEP 28 SWING LEG CROSS MEMBER 64 ...

Page 76: ...DETOUR 3 GO TO APPENDIX AND FOLLOW STEPS 1 16A OF SKYLOFT INSTRUCTIONS YOU WILL NEED TO USE STEPS 29 31 IN THE MAIN MANUAL TO SEE HOW TO CONSTRUCT THE MAIN ROOF ...

Page 77: ... BOARDS OVERLAPPING 2 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 8 X 1 1 2 WOOD SCREWS MEASURE DIM A ACROSS THE BOTTOM OF THE ROOF SUPPORTS NEAR THE CORNER POSTS WHEN ATTACHING THE ROOF STARTERS DIM B AT THE ROOF PEAK SHOULD MATCH DIM A THIS WILL MAKE THE ROOF SUPPORTS PARALLEL TO EACH OTHER DUE TO WOOD MILLING VARIATIONS YOUR HOLES IN THE ROOF STARTERS WILL EITHER BE CENTERED ON THE...

Page 78: ...47 1 2 ROOF PEAK 8 X 1 1 4 WOOD SCREW STEP 30 ROOF PEAK 1 PLACE THE 47 1 2 ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH 8 X 1 1 4 WOOD SCREWS 66 ...

Page 79: ...OF BOARDS ON TOP OF THE ROOF SUPPORTS FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTERS EACH SIDE OF THE ROOF GETS 11 ROOF BOARDS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 FIT THE TONGUE END OF THE 1 X 4 X 47 1 2 ROOF FINISHER INTO THE GROOVE END OF THE LAST ROOF BOARD FASTEN IT TO THE ROOF SUPPORT WITH FOUR 1 1 2 WOOD SCREWS TIP INSTALL FOUR ROOF BOARDS ...

Page 80: ...ING CLIP SWING CHAIN STEP 32 HANGING THE SWINGS 1 START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDED 68 ...

Page 81: ...OM THE BOTTOM OF THE CORNER POSTS ON THE LEFT SIDE OF THE FORT MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS ATTACH THE 2 X 4 X 47 1 2 SAFETY BOARD WITH OFFSET HOLES ON THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS NOTE THE OFFSET HOLES CAN BE PLACED UP OR DOWN IN THIS STEP 69 ...

Page 82: ...ER PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 4 PLACE THE PICNIC TABLE SLAT NEXT TO THE PICNIC TABLE LEG FOR EACH ASSEMBLY BELOW LEAVE A 3 16 GAP BETWEEN THE TOP OF THE SLAT AND THE LEG USE THE 6 15 16 DIMENSION TO LOCATE THE BOTTOM END OF THE SLAT FA...

Page 83: ...FRONT CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 3 PLACE THE TOP OF THE LEFT SIDE ASSEMBLY FLUSH TO THE MARK ON THE RIGHT REAR CORNER POST ATTACH THE LEFT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS STEP 35 PICNIC TABLE LEG ON INSIDE RIGHT SIDE ASSEMBLY LEFT SIDE ASSEMBLY LEG ON INSIDE 8 X 3 WOOD SCREW NOTE ROCK WALL ...

Page 84: ...2 WOOD SCREWS STEP 36 PICNIC TABLE 1 LOCATE FOUR 5 4 X 6 X 43 PT TOP AND SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEAT SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 72 ...

Page 85: ... OF EACH ROPE AND THREAD THE FREE END THROUGH THE BACK SIDE OF THE ROPE LADDER SUPPORT PULL EACH ROPE TAUGHT 2 MEASURE DOWN FROM THE BOTTOM OF THE ROPE LADDER SUPPORT 6 INCHES AND TIE A KNOT THE BOTTOM OF THE KNOT SHOULD BE 6 INCHES BELOW THE ROPE LADDER SUPPORT SLIDE EACH ROPE THROUGH THE HOLES IN ONE ROPE LADDER RUNG SLIDE THE RUNG UP AGAINST THE BOTTOM OF THE KNOTS 3 TIE THREE KNOTS BELOW THE R...

Page 86: ...SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 PREDRILL 1 8 HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS 3 ATTACH THE SLIDE TO THE DECK BOARDS WITH 1 1 4 PAN HEAD SCREWS DO NOT OVERTIGHTEN STEP 38 MOUNTING THE SLIDE 1 1 4 PAN HEAD SCREW DO NOT OVERTIGHTEN 74 ...

Page 87: ...DETOUR 4 GO TO APPENDIX AND FOLLOW STEPS 17 20 OF SKYLOFT INSTRUCTIONS FOLLOW THE REMAINDER OF THE MAIN MANUAL SKIPPING STEPS 39 41 42 ...

Page 88: ...RONT TOP PANEL BOARD WITH THE 2 SCREW INCLUDED 2 SNAP THE ENDS OF THE TELESCOPE BASE INTO THE SOCKETS ON THE TELESCOPE SIDES INCLUDED TELESCOPE BASE SLIDE TELESCOPE FRONT TOP PANEL BOARD CENTER POST 2 WOOD SCREW ROCK WALL SNAP ENDS INTO SOCKETS ON SIDE OF TELESCOPE 75 ...

Page 89: ...THAT THE ROPE IS TIGHT AND WILL NOT WRAP AROUND YOUR HAND HINT TO REDUCE THE AMOUNT OF SLACK IN THE ROPE LIFT THE ROCK WALL ASSEMBLY SLIGHTLY WHEN TYING THE KNOT IN THE BOTTOM ROCK WALL BOARD WHEN YOU LOWER THE ASSEMBLY THE ROPE WILL TIGHTEN 3 YOU CAN TIE A FEW NO MORE THAN THREE KNOTS IN THE ROPE TO AID IN CLIMBING APPROXIMATELY 18 APART BEFORE TYING THE KNOT BEHIND THE BOTTOM ROCK WALL BOARD YOU...

Page 90: ... 3 LOCATE TWO 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TIC TAC TOE MOUNT TIC TAC TOE MOUNT GREEN BRACKET GREEN BRACKET 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNT 5 4 X 3 X 17 1 2 TIC TAC TOE AFTER ASSEMBLING 77 ...

Page 91: ... ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS 1 PLACE THE TIC TAC TOE AGAINST THE PANEL SLATS AT THE LEFT SIDE OF THE PLAY SET ON THE STEP 42 TIC TAC TOE INSTALLATION SWING BEAM TIC TAC TOE WITH BOARDS ATTACHED 8 X 1 3 4 WOOD SCREWS 4 00 78 ...

Page 92: ...EW STEP 43 SAFETY HANDLES 1 LOCATE THE SAFETY HANDLE BAG 2 ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE PANEL SLATS WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES 79 ...

Page 93: ...HEAD SCREW 1 2 PHILLIPS FLAG 1 PLACE A FLAG ON THE CORNER POSTS AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED STEP 44 FLAG KIT 80 ...

Page 94: ... AS SHOWN BELOW 2 ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE TO THE FRONT OF THE SWING BEAM WITH 8 X 1 WOOD SCREWS 4 LOCATE THE SAFETY WARNING PLATE AND ATTACH IT PLACE NAME PLATE HERE AND ATTACH WITH 8 X 1 WOOD SCREWS A FASTEN SAFETY WARNING PLATE HERE WITH SCREWS PROVIDED WITH IT 81 ...

Page 95: ...AGAINST THE ROOF SUPPORTS 3 ATTACH THE PLASTIC SUNBURST WITH SIX 8 X 2 WOOD SCREWS ALONG THE SIDES ATTACH THE TRIANGLE PORTION OF THE SUNBURST PIECE WITH 8 X 2 1 2 WOOD SCREWS 4 REPEAT SUBTEPS 2 AND 3 ON THE OTHER SIDE OF THE PLAY SET PLASTIC SUNBURST 8 X 2 1 2 WOOD SCREWS 8 X 2 WOOD SCREWS 6 IN THE SIDES 2 IN TRIANGLE PORTION PLASTIC SUNBURST ROOF SUPPORTS 82 ...

Page 96: ...AGAINST YOUR HAND IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE SWING LEG FINALLY INSTALL THE SCREW AND WASHER 2 ATTACH EACH GROUND STAKE TO THE SWING LEG WITH A 14 X 2 PAN HEAD SCREW AND A 1 4 FENDER WASHER PROVIDED WITH THE GROUND STAKE DETAIL A SCALE 1 6 STAKE PAN HEAD SCREW 14 x 2 GROUND 1 4 FENDER WASHER 83 ...

Page 97: ...NTER POST ON THE DECK 2 DRILL A 3 16 DIAMETER HOLE BY 1 DEEP LOCATED 1 BELOW THE T NUT INTO THE REAR CENTER POST 3 PLACE THE SPACER INSIDE THE STEERING WHEEL 4 SECURE THE STEERING WHEEL TO THE REAR CENTER POST WITH THE WASHER AND THE LAG SCREW PROVIDED 5 SNAP THE STEERING WHEEL CAP INTO THE HUB OF THE STEERING WHEEL 84 ...

Page 98: ...APPENDIX 85 ...

Page 99: ... SCREW QTY 2 8 X 2 WOOD SCREW QTY 4 2 SQUARE DRIVE BIT QTY 1 Chimney and Dormers Hardware Kit 8 10 2015 JH 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES ...

Page 100: ...ASSEMBLY CHIMNEY RIGHT SIDE ASSEMBLY 1 LEFT SIDE CHIMNEY ASSEMBLY 1 CHIMNEY FRONT 1 DESCRIPTION PICTURE QTY ...

Page 101: ...CHIMNEY 2 MOUNTING 1 ASSEMBLY 1 LEFT SIDE DORMER BLOCK 5 4X3X6 3 4 CHIMNEY REAR ASSEMBLY DESCRIPTION PICTURE QTY ...

Page 102: ...DESCRIPTION PICTURE QTY 2 RIGHT SIDE DORMER 07 0031 ASSEMBLY PLASTIC DORMER SUNBURST 2 ...

Page 103: ...KE SURE THE FRONT ROOF EDGES ARE FLUSH TO ONE ANOTHER 3 FASTEN THE LEFT DORMER SIDE TO THE PEAK SUPPORT WITH 8 X 1 1 2 WOOD SCREWS REPEAT SUBSTEPS 1 3 TO CONSTRUCT ANOTHER ROOF ASSEMBLY BOTTOM VIEW FRONT ROOF EDGES FLUSH TO ONE ANOTHER HERE FRONT FACE SUPPORTS THE BACK OF THE PLASTIC DORMER SUNBURST WILL SIT AGAINST THESE IN THE NEXT STEP COMPLETED ROOF ASSEMBLY ...

Page 104: ...T INSTALL A 8 X 1 2 PAN HEAD SCREW AT EACH HOLE LOCATION STEP 2 DORMER 1 PLACE THE PLASTIC DORMER SUNBURST AGAINST THE FRONT FACE SUPPORT ON THE LEFT AND RIGHT ROOF SIDES 2 PREDRILL 7 64 PILOT HOLES BY 1 2 DEEP INTO THE ROOF SIDES AT EACH HOLE LOCATION 3 INSTALL 8 X 1 2 PAN HEAD SCREWS TO FASTEN THE SUNBURST TO THE ROOF SIDES REPEAT SUBSTEPS 1 THROUGH 3 TO CONSTRUCT THE SECOND DORMER A ...

Page 105: ... TO SIDE ON TOP OF THE ROOF 4 ATTACH THE DORMER TO THE ROOF WITH ONE 8 X 2 1 2 WOOD SCREW AT THE REAR PEAK OF THE ROOF ATTACH THE DORMER SUNBURST TO THE ROOF WITH TWO 8 X 1 1 2 WOOD SCREWS REPEAT SUBSTEPS 1 THROUGH 4 FOR THE DORMER ON THE OTHER SIDE OF THE ROOF 8 x 2 1 2 WOOD SCREW DORMER 8 x 1 1 2 WOOD SCREWS DORMER THE UNIT SHOWN ABOVE MAY NOT BE YOUR EXACT PLAY SET SHOWN FOR ILLUSTRATION PURPOS...

Page 106: ...SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY RIGHT SIDE CHIMNEY LEFT SIDE USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY FRONT ...

Page 107: ... 5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH SIDE ...

Page 108: ...ROOF USE THE DIAGRAM BELOW AS A GUIDE FOR A SUGGESTED PLACE TO MOUNT THE CHIMNEY 2 AFTER INSTALLING THE CHIMNEY MOUNTING BLOCK PLACE THE CHIMNEY ASSEMBLY ON THE ROOF SO THAT THE INSIDE OF THE BACK WALL RESTS AGAINST THE BLOCK 3 FASTEN THE CHIMNEY TO THE CHIMNEY MOUNTING BLOCK WITH A 8 X 1 1 2 WOOD SCREW IN EACH SIDE 1 ON EACH SIDE WOOD SCREWS BACK WALL OF CHIMNEY CHIMNEY MOUNTING BLOCK 5 4 X 3 X 6...

Page 109: ...sets All Rights Reserved 166 Etowah Industrial Court Canton GA 30114 www gorillaplaysets com Skyloft Add On Model 1542 BOXES 1542 wood box 1542 accessory box playset sold separately 51 3052 51 3052 REV 3 10 2020 playsets playsets ...

Page 110: ...o install the roof starters on both sides of the roof and the roof peak 2 DO NOT install panel slats on the left side of the playset swing beam side where the Skyloft ladder is shown on the cover of this manual The panel slats for the left side wall of the playset are installed by using this 1542 manual All other panel slats on the remaining walls will be installed using the main playset manual or...

Page 111: ...hat are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT www gorillaplaysets com manu...

Page 112: ...hardware is tight Instructions for proper maintenance can be found on Gorilla s website Imperfections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Gorilla will at its discretion replace any above ground part within the stated warranty period that is defective in workmanship or materials This decision is subject to verification ...

Page 113: ...ildren these safety rules in addition to the playset safety rules when playing on the Sky Loft 1 Do not climb over the railings of the Sky Loft onto the playset roof 2 Do not climb over the railings hang from the railings or sit on the railings 3 Do not climb over the railings onto the swing beam 4 Do not hang attach any rope chain banner sign or any other item to Sky Loft 5 Closed toe shoes must ...

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Page 115: ...____________ Comments ________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ _______________________________________________________________...

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Page 117: ...ain sealant is available online here http www gorillaplaysets com Playground Sealant p 10 0003 htm Oil based stain or water based stain may be used Should you choose to use other stain we suggest asking the product covering specialists at any number of specialty paint stores or home improvement centers for a product that would work best for your local environment TIP while the set is new take a sm...

Page 118: ... manuals html Click on your specific model http www gorillaplaysets com Warranty s 82 htm NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review these safety rules regularly with your children WARNING Children must NOT use this play set until it has been completely assembled and inspected by an adult to en...

Page 119: ...Model 1542 BOXES 1542 wood box 1542 accessory box REV 3 10 2019 ...

Page 120: ...ck Frame Step 5 Mounting Platform to Swing Beam Step 5A Support Posts Step 6 Ladder Assembly and Installation Steps 7 8 Securing Sky Loft to Playset Fort Steps 9 9A Deck Boards Step 10 Panel Supports Front Panel Assembly and Bottom Panel Board Steps 11 13 Panel Slats and Connector Boards Steps 14 15 Playset and Skyloft Wood Roof Steps 16 17 Tic Tac Toe Assembly and Installation Steps 17A 17B Acces...

Page 121: ... or sandals are allowed Loose clothing such as scarves ponchos or capes should not be worn Always take off tie up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child Teach children not to climb when the equipment is wet Teach children to never jump from a fort deck They should always use the ladder ramp or slide Teach chi...

Page 122: ... and replace deteriorating wood members Once or twice a year depending on your climate conditions you must apply some type of protection sealant to the wood or your play set Please note this is a requirement of your warranty Reinstall any plastic parts such as swing seats or any other items that were removed for the cold season Rake and check depth of loose fill protective surfacing materials to p...

Page 123: ...the depth of the loose fill surfacing material To maintain the right amount of loose fill materials mark the correct level on play equipment support posts That way you can easily see when to replenish and or redistribute the surfacing Do not install loose fill surfacing over hard surfaces such as concrete or asphalt Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in...

Page 124: ...n loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tires...

Page 125: ...ore the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and s...

Page 126: ... parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to elim...

Page 127: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 128: ... nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is ...

Page 129: ...IRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE IN...

Page 130: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 131: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 132: ... LBS Weight Limits for Accessories The weight limit for a Swing Belt is 225 lbs Although 150lbs is the maximum recommended swinging weight capacity for the swing position The weight limit for a Trapeze Bar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at ...

Page 133: ...1 25 8 DECK 4 3 2 48 29 4 2 4 3 DECK 29 27 3 4 ENTRY OPENING Please familiarize yourself with the manual parts components and general construction process of your new playset before getting started SITE PLAN Approximate assembly time 2 4 hours 6 foot unobstructed safety perimeter around playset recommended 15 ...

Page 134: ...p Well Socket ___ 9 16 Wrench and Socket ___ Level ___ Tape Measure ___ Extension Cord if using standard drill ___ Hammer ___ Pencil ___ Locking Pliers Vise Grips KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 1 Tic Tac Toe ___ 1 Telescope ___ 2 Flags ___ 4 Safety Handles ___ 1 Sub Bracket Sky Loft Hardware see following pages Wood Components see following pages 16 ...

Page 135: ...CREW QTY 8 8 x 1 3 4 2 SQUARE DRIVE BIT QTY 1 11 0115 1542 Hardware PAGE 1 OF 1 REV A 2 27 2020 JH 5 16 X 4 1 2 HEX BOLT QTY 24 8 X 1 1 2 WOOD SCREW QTY 40 5 16 x 2 1 2 HEX BOLT QTY 4 8 X 2 WOOD SCREW QTY 90 8 X 2 1 2 WOOD SCREW QTY 60 5 16 TEE NUT QTY 32 3 8 WASHER QTY 4 5 16 WASHER QTY 44 5 16 x 3 LAG SCREW QTY 6 3 8 x 5 LAG SCREW QTY 4 5 16 X 3 3 4 HEX BOLT QTY 2 17 ...

Page 136: ...B BRACKET HARDWARE 12 09 2015 JH 3 8 X 2 1 2 3 8 WASHER QTY 4 6 7 8 9 1 4 3 2 5 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 18 ...

Page 137: ...X 31 1 8 2 2 1542D PANEL SLAT 2 5 4 X 3 X 22 3 4 5 4 X 4 X 23 1542G PANEL SLAT 1 1542C 5 4 X 3 X 18 GROOVE ROOF BOARD 1542B 1 X 5 X 7 3 16 5 4 X 4 X 17 1 2 TIC TAC TOE MOUNT 1542F 10 1 X 4 X 7 3 16 TONGUE ONLY ROOF FINISHER 1542A DESCRIPTION QTY PICTURE 1542 19 ...

Page 138: ...NTRY BOARD 5 4 X 6 X 32 1 2 1542I DECK BOARD 5 4 X 6 X 29 3 4 END PANEL 1542N SUPPORT 1542L 2 X 4 X 25 28 END BOTTOM PANEL BOARD 1542K LADDER STEP 2 X 4 X 21 1 4 2 X 4 X 29 3 4 2 X 4 X 29 3 4 END TOP PANEL BOARD 1542M QTY PICTURE DESCRIPTION 1542 20 ...

Page 139: ...2 1542S 2 X 4 X 44 1 4 TOP PANEL SUPPORT 1542P 2 ANGLE SUPPORT 1542U 4 X 4 X 7 1 2 1 DECK SUPPORT 2 X 6 X 12 2 X 6 X 29 3 4 DECK MOUNT 1542T 2 X 4 X 30 7 8 LADDER SIDE 1542O 2 X 6 X 20 1 4 CENTER DECK SUPPORT 1542R QTY PICTURE DESCRIPTION 1542 21 ...

Page 140: ...QTY PICTURE DESCRIPTION 1542 4 X 4 X 41 5 16 2 2 CORNER POST 1542V 4 X 4 X 72 3 8 SUPPORT POST 1542W 22 ...

Page 141: ...TION QTY 11 0115 TIC TAC TOE SUB BRACKET 07 0005 1 09 1014 pr 1 SUB BRACKET 07 0010 TELESCOPE 1 FLAG KIT 1 1 11 5017 1 NOT SHOWN UNASSEMBLED HARDWARE 11 2027 SKYLOFT HARDWARE GRAB HANDLES 2 HANDLES ARE IN ONE BAG 4 23 ...

Page 142: ...1542R CENTER DECK SUPPORT 8 3 3 3 3 8 8 X 2 1 2 WOOD SCREW NOTCH FACING DOWN STEP 1 DECK FRAME 1 INSTALL BOARDS AS SHOWN BELOW NOTE POSITION OF COUNTERBORED HOLES NOTE DIRECTION OF NOTCH COUNTERBORED HOLES TOWARDS THE INSIDE OF THE FRAME 24 ...

Page 143: ...37 5 16 1542G DECK SPACER 23 1542G DECK SPACER 8 X 2 WOOD SCREWS FLUSH FLUSH FLUSH FLUSH FLUSH STEP 2 DECK SPACERS 1 INSTALL DECK SPACER AS SHOWN BELOW 25 ...

Page 144: ...POSITION OF COUNTERBORED HOLES NOTE CORNER POSTS MUST BE 90 DEGREES FROM DECK SUPPORT BEFORE SECURING WITH WOOD SCREWS 8 X 2 1 2 WOOD SCREWS 5 16 WASHER 1542V 5 16 X 4 1 2 HEX BOLT 5 16 T NUT CORNER POST 1542V CORNER POST COUNTERBORED HOLE FACING OUT BOTH SIDES 26 ...

Page 145: ...ANGLE SUPPORT DECK MOUNT 5 16 X 4 1 2 HEX BOLT 5 16 WASHER 1542U ANGLE SUPPORT 1542T 1542U 5 16 T NUT 3 1 2 90 00 STEP 4 BRACES 1 INSTALL BOARDS AS SHOWN BELOW 27 ...

Page 146: ... NUT 5 16 X 4 1 2 HEX BOLT 1 INSTALL BOARDS AS SHOWN BELOW NOTE MAKE SURE CORNER POSTS ARE 90 DEGREES FROM DECK SUPPORT BEFORE SECURING WITH WOOD SCREWS STEP 5 ATTACHING BRACES TO DECK FRAME 8 X 2 1 2 WOOD SCREW 90 90 28 ...

Page 147: ...FLUSH STEP 5A MOUNTING THE PLATFORM TO SWING BEAM 1 SET THE PLATFORM ON TOP OF THE SWING BEAM AND USE THE NOTCHES TO CENTER IT AS SHOWN BELOW 29 ...

Page 148: ...URE SUPPORT POSTS ARE 90 DEGREES FROM DECK SUPPORT BEFORE SECURING WITH WOOD SCREWS NOTE POSITION OF COUNTERBORED HOLES 5 16 T NUT FLUSH FLUSH 5 16 WASHER 5 16 X 4 1 2 HEX BOLT FLUSH SUPPORT POST 1542W 1542W SUPPORT POST COUNTERBORED HOLES FACING OUT 8 X 2 1 2 WOOD SCREW 30 ...

Page 149: ...STEP SHOULD BE FLUSH TO BOTTOM SIDE OF NOTCH TOP OF LADDER 1542O 1542K LADDER STEP LADDER SIDE LADDER SIDE 1542O 8 X 2 WOOD SCREWS STEP 7 LADDER 1 ASSEMBLE LADDER AS SHOWN BELOW 31 ...

Page 150: ...FACES STEP 8 ATTACHING LADDER TO POSTS 1 ATTACH LADDER ASSEMBLY IN BETWEEN SUPPORT POSTS AS SHOWN BELOW NOTE MAKE SURE LADDER ASSEMBLY IS FLUSH TO SUPPORT POSTS THE BOTTOM OF THE LADDER AND THE BOTTOM OF THE SUPPORT POST SHOULD BE SITTING ON TOP OF DECK BEFORE SECURING WITH WOOD SCREWS 32 ...

Page 151: ...LLY BEFORE INSTALLING LAG SCREWS INTO POSTS PRE DRILL 11 64 PILOT HOLES AT ALL LOCATIONS BEFORE INSTALLING LAG SCREWS 1 SECURE SUPPORT POSTS TO SWING BEAM MOUNT AS SHOWN BELOW 2 SECURE ANGLE SUPPORTS TO SWING BEAM AS SHOWN BELOW FLUSH 3 8 WASHER ANGLE SUPPORTS 3 8 X 5 LAG SCREW 3 8 X 5 LAG SCREW POST 3 8 WASHER POST 33 ...

Page 152: ... X 3 3 4 AS A GUIDE BOARD PANEL BOTTOM DRILL 3 8 HOLES USING POST HOLES POSTS STEP 9A POST BOTTOM ATTACHMENT 1 CAREFULLY DRILL 3 8 HOLES THROUGH THE BOTTOM PANEL BOARD USING THE POST HOLES AS A GUIDE 2 INSTALL T NUTS 3 FASTEN AS SHOWN 34 ...

Page 153: ...STEP 10 DECK BOARDS 1 PLACE ALL DECK BOARDS ON DECK SUPPORTS FIRST MAKE SURE ALL BOARDS ARE EVENLY SPACED AND FLUSH TO THE CORNER POSTS 8 X 2 WOOD SCREW 1542I DECK BOARD 35 ...

Page 154: ...D PANEL SUPPORT 1542P TOP PANEL SUPPORT 5 16 T NUT 1542N END PANEL SUPPORT COUNTERBORED HOLE TOWARDS THE TOP BOTH SIDES COUNTERBORED HOLE TOWARDS THE TOP COUNTERBORED HOLE TOWARDS THE BOTTOM STEP 11 ATTACHING PANEL SUPPORTS 1 INSTALL BOARDS AS SHOWN BELOW NOTE COUNTERBORED HOLE POSITIONS 36 ...

Page 155: ... 8 X 2 1 2 WOOD SCREW 2 SCREWS HERE 90 STEP 11A SECURING RAILS 1 ENSURE ALL RAILS ARE SQUARE BEFORE SECURING TO THE POSTS 2 SECURE WITH WOOD SCREWS 90 37 ...

Page 156: ...1542J END POST 1542M END TOP PANEL BOARD 1542M END TOP PANEL BOARD END POST 1542J 8 X 2 1 2 WOOD SCREW STEP 12 FRONT PANEL ASSEMBLY 1 INSTALL BOARDS AS SHOWN BELOW FLUSH FLUSH 29 3 4 FLUSH 3 1 8 38 ...

Page 157: ...HERE SHOWN 2 INSTALL BOARDS AS SHOWN BELOW FLUSH FRONT PANEL ASSEMBLY 1542L END BOTTOM PANEL BOARD 45 5 16 X 2 1 2 HEX BOLT 5 16 X 2 1 2 HEX BOLT 5 16 T NUT 5 16 X 3 LAG SCREW 5 16 X 2 1 2 HEX BOLT 5 16 WASHER 5 16 WASHER 5 16 T NUT 5 16 WASHER 5 16 X 3 LAG SCREW 5 16 T NUT 5 16 WASHER 39 ...

Page 158: ... WOOD SCREW PANEL SLAT 1 1542C PANEL SLAT 2 1542D PANEL SLAT 3 1542E FLUSH SPACING 8 8 2 7 2 7 1 1 7 8 SPACING PANEL SLAT 3 1542E FLUSH 12 1 4 2 3 4 STEP 14 PANEL SLATS 1 INSTALL PANEL SLATS AS SHOWN BELOW 40 ...

Page 159: ...TEP 15 CONNECTOR BOARDS TO FORT 1 INSTALL BOARDS AS SHOWN BELOW 5 16 X 3 LAG SCREW WOOD SCREW 1542Q 5 16 WASHER 8 X 2 1 2 CONNECTOR BOARDS END FLUSH TO SIDE OF DECK SUPPORT TOP FLUSH TO BOTTOM OF DECK 41 ...

Page 160: ...DE OF YOUR PLAY SET AS SHOWN IN YOUR MAIN PLAY SET INSTRUCTION MANUAL 2 THE CHIMNEY WILL BE INSTALLED ON THE RIGHT SIDE OF THE ROOF AS SHOWN BELOW 3 INSTALL 4 ROOF BOARDS ON THE LEFT SIDE OF YOUR PLAY SET AS SHOWN BELOW NOTE THERE WILL BE NO DORMER INSTALLED ON THE LEFT SIDE OF THE ROOF ONE DORMER WILL BE LEFT OVER AFTER THE ROOF IS COMPLETED 42 ...

Page 161: ...STEP 16A SKY LOFT WOOD ROOF 1 INSTALL ROOF BOARDS AS SHOWN BELOW 1542B ROOF BOARD ROOF FINISHER FLUSH 1542A 8 X 1 1 2 WOOD SCREW 43 ...

Page 162: ...8 X 2 1 2 WOOD SCREW BOTTOM 1542H FLUSH TO BOTTOM EDGE OF LONG ROOF BOARD 8 X 2 WOOD SCREWS TOP STEP 17 ENTRY BOARD 1 INSTALL ENTRY BOARD BETWEEN THE SHORT ROOF BOARDS FLUSH TO THE BOTTOM OF THE LONG ROOF BOARD 44 ...

Page 163: ...BLY 1 FOLLOW THE INSTRUCTIONS IN THE BOX TO ASSEMBLE THE TIC TAC TOE OMITTING STEPS 6 AND 7 2 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TIC TAC TOE MOUNT A PHILLIPS SCREWDRIVER OR BIT WILL BE REQUIRED 45 ...

Page 164: ...TEP 17B TIC TAC TOE ASSEMBLY 1 PLACE THE TIC TAC TOE ASSEMBLY ON THE INSIDE OF THE PANEL SLATS AS SHOWN IN THE BOTTOM IMAGE 2 PLACE THE TOP OF THE TIC TAC TOE BOARD 4 DOWN FROM THE TOP OF THE PANEL SLAT 3 FASTEN AS SHOWN INSIDE VIEW OUTSIDE VIEW 4 46 ...

Page 165: ...STEP 18 ACCESSORIES FLAG PLACEMENT 1 INSTALL THE ACCESSORIES BELOW USING THE INSTRUCTIONS INCLUDED WITH THEM FOR ASSEMBLY USE THE BOTTOM IMAGES BELOW FOR PLACEMENT TELESCOPE PLACEMENT TELESCOPE FLAG ASSEMBLIES 47 ...

Page 166: ...OM THE MAIN PLAYSET PARTS BOXES 2 EQUALLY SPACE A PANEL SLAT BETWEEN THE CORNER POST AND THE SUPPORT POST ON EACH SIDE 3 FASTEN EACH SLAT WITH 8 X 2 WOOD SCREWS CORNER POST 5 4 x 3 x 28 1 4 PANEL SLATS SUPPORT POST PANEL SLATS 5 4 x 3 x 28 1 4 8 X 2 WOOD SCREW 2 PER SLAT 48 ...

Page 167: ...STEP 20 GRAB HANDLES 1 PLACE THE GRAB HANDLES AS SHOWN AND FASTEN THEM WITH THE HARDWARE THAT IS INCLUDED WITH THEM 12 15 16 5 5 8 HANDLES GRAB GRAB HANDLES 49 ...

Page 168: ...ERS FROM UNDERNEATH 2 PREDRILL AN 11 64 HOLE THROUGH THE CENTER HOLE IN THE SWING LEG BRACKET USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS STEP 21 MOUNT SWING BEAM TO SWING BEAM LEGS LAG SCREW BOLT CAP 7 CARRIAGE BOLT TORQUE WASHER 3 8 WASHER 3 8 LOCK NUT 3 8 X 3 1 2 SUB BRACKET CHANNEL BRACKET 50 ...

Page 169: ...EVEL STEP 22 LEVEL SWING BEAM IN IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THE LEGS ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE OUT 51 ...

Page 170: ...2 LEVEL CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO SECURE THE CROSS MEMBER TO THE SWING BEAM LEGS 4 CHOOSE TWO HOLES IN THE SUB BRACKET THAT DO NOT INTERFERE WITH THE OTHER LAG SCREWS IN THE SWING LEG DRILL 11 64 HOLES BY 2 1 2 DEEP INTO 2 HOLES IN THE SUB BRACKET INSTALL TWO 3 8 X 2 1 2 LAG SCREWS WITH WA...

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