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Gorilla Playsets 1150, Manual

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Gorilla Playsets 1150 Manual Download Page 24

1325Z

8

9

1

4

3

2

5

6

7

USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS.  PICTURE VIEWS SHOWN 

ABOVE ARE 1:1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES.

QTY: 1

QTY: 30

NUT

3/8" LOCK

QTY: 32

WASHER

QTY: 6

WASHER

1/4" FLAT

QTY: 2

5/16" FLAT

#8 X 2"

QTY: 78

WOOD SCREW

QTY: 28

#8 X 1-1/4"

WOOD SCREW

3/8" FLAT

QTY: 44

WASHER

LOCK WASHER

QTY: 44

5/16" SPLIT

QTY: 22

WOOD SCREW

#8 X 3-1/2"

LOCK WASHER

1/4" SPLIT

QTY: 2

SCREW

QTY: 3

QTY: 12

WOOD SCREW

#8 X 3"

#14 X 1"

PAN HEAD

SCREW

QTY: 6

#14 X 1-1/2"

PAN HEAD

SCREW

PAN HEAD

#14 X 2-1/2"

#2 SQUARE

DRIVE BIT

FS 2824

#8 X 1-1/2"

WOOD SCREW

QTY: 33

11-0096

1150 Hardware

PAGE 1 OF 3

12/19/2018 JH

#8 X 2-1/2"

WOOD SCREW

QTY: 32

1340Z

1341Z

1329Z

1712Z

1711Z

1721Z

1077Z

1327Z

1342Z

1701Z

1320Z

5/16" T-NUT

QTY: 41

1381Z

1332Z

1336Z

1318Z

3/8" TORQUE

WASHER

QTY: 20

1370Z

16

Summary of Contents for 1150

Page 1: ...ial Court Canton GA 30114 www gorillaplaysets com High Point II Model 1150 BOXES 1150 1 1150 2 Slide Box 51 1059 T 51 1059 T 16662PLAY NOTICE This playset is intended for residential use only It is not intended nor warranted for either public or commercial use REV 3 20 2019 playsets playsets ...

Page 2: ...hat are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT www gorillaplaysets com manu...

Page 3: ...hardware is tight Instructions for proper maintenance can be found on Gorilla s website Imperfections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Gorilla will at its discretion replace any above ground part within the stated warranty period that is defective in workmanship or materials This decision is subject to verification ...

Page 4: ...ts and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Gorilla shall not be liable for incidental indirect or consequential damages or injuries that result from building and or playing on our play sets Adult supervision is recommended anytime a play s...

Page 5: ...________________ Comments ________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ___________________________________________________________...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 7: ...ain sealant is available online here http www gorillaplaysets com Playground Sealant p 10 0003 htm Oil based stain or water based stain may be used Should you choose to use other stain we suggest asking the product covering specialists at any number of specialty paint stores or home improvement centers for a product that would work best for your local environment TIP while the set is new take a sm...

Page 8: ... manuals html Click on your specific model http www gorillaplaysets com Warranty s 82 htm NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review these safety rules regularly with your children WARNING Children must NOT use this play set until it has been completely assembled and inspected by an adult to en...

Page 9: ...Model 1150 BOXES 1150 1 1150 2 and Slide Box REV 3 20 2019 ...

Page 10: ...pe ladder Support and Rock Wall Rope Support Step 16 Leveling Play Set and Tightening Bolts Step 17 Tarp Boards and Deck Boards Steps 18 19 Rear Bottom Panel Board Center Posts and Center Tarp Board Steps 20 22 Panel Slats and Center Deck Support Steps 23 25 Swing Beam Assembly Steps 26 32 Rock Wall Rocks Climbing Rope and Rope Ladder Steps 33 35 Slide Block and Mounting Slide Steps 36 37 Attachin...

Page 11: ...chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos should not be worn Always take off tie up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child Teach children not to climb when the equipment is wet Teach children to never jump fro...

Page 12: ...f excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a stationary hanger such as but not limited to an eye bolt Severe wear could occur leading to an injury For rusted areas on metallic members such as monkey bars hand supports brackets etc sand and repa...

Page 13: ...the depth of the loose fill surfacing material To maintain the right amount of loose fill materials mark the correct level on play equipment support posts That way you can easily see when to replenish and or redistribute the surfacing Do not install loose fill surfacing over hard surfaces such as concrete or asphalt Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in...

Page 14: ...n loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tires...

Page 15: ...ore the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and s...

Page 16: ...ective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to eliminate unnecessary mistakes Pay c...

Page 17: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 18: ... nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is ...

Page 19: ...L SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS A FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE INTO THE CORNER POST WOOD TO PREVENT THE T NUT FROM SPINNING WHEN YOU TIGHTEN THE HEX HEAD BOLT SHOWN BELOW YOU WILL SEE THE T NUT IS HAMMERED INTO THE CORNER POST ON THE BACK SIDE THE BOARD IS BEING ATTACHED ON THE FRONT SIDE OF THE CORNER POST BACK SIDE OF T NUT CORNER P...

Page 20: ...a Trapeze Bar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the Trapeze position is 125 lbs MAXIMUM SWING BEAM LOAD IS 425 LBS 150 LBS MAX TRAPEZE BAR SWING BELT SWINGING WEIGHT 150 LBS MAX SWINGING WEIGHT SWINGING WEIGHT 125 LBS MAX SWING BELT THIS EN...

Page 21: ...d general construction process of your new playset before getting started SITE PLAN Playset height 9 feet 1 1 2 inches Swing Beam height 7 feet 4 3 4 inches Deck height 4 feet Deck Size 4 feet X 3 feet 2 inches Approximate assembly time 6 to 10 hours 6 foot unobstructed safety perimeter around playset recommended Trapeze 1 Wave Slide Ladder Swing Belts 2 Rock Wall Rope Ladder 13 ...

Page 22: ...1150 Safety Zone 6 6 6 6 13 4 13 4 6 6 6 29 9 9 16 26 8 SAFETY ZONE 6 foot unobstructed safety perimeter around playset recommended 14 ...

Page 23: ...rs Vise Grips ___ Shovel KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelts w Chains ___ 1 Trapeze Bar w Chains ___ 1 Wave Slide ___ 8 Rock Wall Grips assorted colors ___ 1 Punching Ball ___ 1 Tic Tac Toe ___ 1 Telescope ___ 2 Plastic Safety Handles pair ___ 1 Plastic Ground Stakes pair ___ 1 Safety Warning Plate ___ 1 Tarp 36 x 117 Fort Hardware see following pages Swing ...

Page 24: ...CREW 3 8 FLAT QTY 44 WASHER LOCK WASHER QTY 44 5 16 SPLIT QTY 22 WOOD SCREW 8 X 3 1 2 LOCK WASHER 1 4 SPLIT QTY 2 SCREW QTY 3 QTY 12 WOOD SCREW 8 X 3 14 X 1 PAN HEAD SCREW QTY 6 14 X 1 1 2 PAN HEAD SCREW PAN HEAD 14 X 2 1 2 2 SQUARE DRIVE BIT FS 2824 8 X 1 1 2 WOOD SCREW QTY 33 11 0096 1150 Hardware PAGE 1 OF 3 12 19 2018 JH 8 X 2 1 2 WOOD SCREW QTY 32 1340Z 1341Z 1329Z 1712Z 1711Z 1721Z 1077Z 132...

Page 25: ... AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 3 8 X 4 1 2 CARRIAGE BOLT QTY 2 3 8 X 6 CARRIAGE BOLT QTY 6 3 8 X 3 3 4 1475Z CARRIAGE BOLT 1478Z QTY 14 1368Z BOLT CARRIAGE 3 8 X 6 1 2 QTY 2 1367Z 1375Z 1384Z 3 8 X 3 CARRIAGE BOLT QTY 4 11 0096 1150 Hardware PAGE 2 OF 3 12 19 2018 JH 3 8 X 8 1 2 CARRIAGE BOLT QTY 1 17 ...

Page 26: ... 1713Z HEX BOLT QTY 2 QTY 2 5 16 X 2 HEX BOLT QTY 12 11 0096 1150 Hardware PAGE 3 OF 3 12 19 2018 JH 5 16 X 1 3 4 HEX BOLT 1706Z 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 1721Z 1375Z 18 ...

Page 27: ...6 G WITH CHAINS 1 1 2 04 0006 TARP 01 0010 WITH CHAINS 1 05 0008 36 X 117 WAVE SWING BELT 1 1 SLIDE 04 0002 TIC TAC TOE UNASSEMBLED 1 TELESCOPE W COMPASS 07 0037 G WS 4610 PUNCHING BALL 04 0027 G DESCRIPTION PICTURE QTY 19 ...

Page 28: ...s 8 PLASTIC SAFETY ROCKS COLOR SIZE MAY VARY WS 4545 07 0038 G Y ft 1 08 1002 13 FT ROPE ROPE 3 1 2411 11 5025 11 4024 SWING HANGER PCS IRON DUCTILE 11 4012 6 10 1008 LADDER 1 3 4 DIAMETER ROPE NOT SHOWN 11 4003 IRON DUCTILE SWING HANGER SWING BEAM PLATE SPRING CLIP 1 11 4012 11 4024 20 ...

Page 29: ...PLATE SWING BEAM 2448 11 5020 1 LEFT ANGLED PLATE SWING BEAM 2449 PLASTIC 1150 HARDWARE KIT 1 07 0016 P PAIR pr 1 1 STAKES 11 4018 NOT SHOWN NOT SHOWN PLATE LOGO GROUND 11 0096 SWING BEAM SAFETY WARNING PLATE 11 5023 SA 4294 DESCRIPTION PICTURE QTY 21 ...

Page 30: ... PANEL SLAT 1 X 6 X 36 SPACER BOARD 1150B 1 PANEL BOARD REAR BOTTOM 1 1 X 4 X 33 BOARD CENTER DECK 1150C 1 X 4 X 38 1150D 4 SPACER DECK 4 1 X 6 X 30 BOARD DECK 1150E 1 X 6 X 38 1150F ROCK WALL 1 HINT LOOK FOR STAMP ON PART QTY PICTURE DESCRIPTION STAMPED ID 1150 22 ...

Page 31: ... 6 X 36 1150H 1 WALL BOARD 1 BOTTOM ROCK SLIDE BLOCK 5 4 X 3 X 22 1 2 1150AH 1 X 6 X 36 1150I 1 POST FRONT CENTER 1 5 4 X 4 X 35 3 8 BOARD CENTER TARP 1150J 5 4 X 4 X 36 1150K 5 4 X 4 X 36 5 4 X 4 X 38 TARP BOARD 1150L DESCRIPTION PICTURE STAMPED ID QTY 23 ...

Page 32: ... 4 X 4 X 77 1150M 1 SUPPORT CENTER DECK 1 5 4 X 4 X 47 BOTTOM SUPPORT ROCK WALL 1150N 5 4 X 4 X 56 1150O 1 POST 1 REAR CENTER CROSS MEMBER 5 4 X 4 X 68 1 2 1150P 5 4 X 4 X 35 38 1150Q 1 RUNNER 2 ROPE LADDER 5 4 X 4 X 75 3 16 5 4 X 6 X 54 1 4 FORT SUPPORT 4 24 ...

Page 33: ...T 1150T 2 X 4 X 12 1150U 2 RIGHT SIDE ANGLE SUPPORT 5 2 X 4 X 12 STEP ROPE LADDER 1150V 2 X 4 X 19 1150W 1 SUPPORT 4 ROPE LADDER STEP 2 X 6 X 31 1 2 1150X 2 X 4 X 65 3 16 1150Y 1 3 X 3 X 40 1 2 CORNER POST RIGHT 1150Z DESCRIPTION PICTURE STAMPED ID QTY 25 ...

Page 34: ...NER POST LEFT 1150AA 3 X 3 X 65 1 4 LADDER LEFT SIDE 1150AB 3 X 3 X 65 1 4 LADDER RIGHT SIDE 1150AC 3 X 3 X 65 1 4 ROCK WALL SIDE 1150AD 3 X 3 X 95 SWING LEG 1150AE 4 X 6 X 95 SWING BEAM 1150AF DESCRIPTION PICTURE STAMPED ID QTY 26 ...

Page 35: ... 16 LOCK WASHER 5 16 5 4 X 4 X 75 3 16 ROPE LADDER RUNNER 8 X 3 1 2 WOOD SCREWS IMPORTANT STEP 1 LADDER 1 HAMMER TWO T NUTS INTO THE BACK SIDE OF THE ROPE LADDER RUNNERS 2 FASTEN THE LADDER SIDES TO THE ROPE LADDER RUNNER AS SHOWN 3 PLACE A LADDER STEP INTO THE LOWEST NOTCH IN THE LADDER SIDES MAKE THE FRONT EDGE OF THE LADDER STEP STICK OUT 1 3 4 BEYOND THE FRONT FACE OF THE LADDER SIDES 4 FASTEN...

Page 36: ... 2 THIS STEP WILL BE INSTALLED LATER STEP 2 ASSEMBLING THE LADDER 1 PLACE THE NEXT TWO LADDER STEPS INTO THE NOTCHES AS SHOWN 2 MAKE THE FRONT EDGE OF THE LADDER STEP STICK OUT 1 3 4 BEYOND THE FRONT FACE OF THE LADDER SIDES AS SHOWN FASTEN THE LADDER SIDES TO THE LADDER STEPS AS SHOWN 28 ...

Page 37: ...DER RUNNER A HEX BOLT 8 X 3 DETAIL A T NUT 5 16 WASHER 5 16 X 2 WOOD SCREW 5 16 LOCK WASHER 8 X 3 1 2 WOOD SCREW THE ROPE LADDER RUNNER FLUSH 1150T FLUSH ANGLE SUPPORT LEFT 1150U ANGLE SUPPORT RIGHT 2 X 4 X 12 SIDES AT TOP HOLES WITH WOOD SCREWS WHEN DRILLING THE HOLES BACK SIDE TO MINIMIZE CHIP OUT ON THE 2 X 4 X 12 DRILL 3 8 HOLE THROUGH ROPE LADDER RUNNER AFTER ATTACHING EACH ANGLE SUPPORT TO L...

Page 38: ... ROCK WALL SIDE 5 4 X 4 X 56 ROCK WALL BOTTOM SUPPORT T NUT A WASHER 5 16 5 16 DETAIL A LOCK WASHER T NUT 5 16 X 3 3 4 HEX BOLT STEP 4 ROCK WALL 1 HAMMER TWO T NUTS INTO THE BACK SIDE OF THE ROCK WALL BOTTOM SUPPORT 2 FASTEN THE BOARDS AS SHOWN 30 ...

Page 39: ... MAKE A MARK HERE ONTO ROCK WALL SIDES STEP 5 ROCK WALL SPACER BOARD 1 MEASURE 35 1 2 FROM THE BOTTOM OF EACH OF THE ROCK WALL SIDES AND MAKE A MARK ONTO THE ROCK WALL SIDES 2 MAKE SURE THAT THE ROCK WALL SIDES ARE SQUARE TO THE ROCK WALL BOTTOM SUPPORT 3 ALIGN THE BOTTOM SURFACE OF THE ROCK WALL BOARD WITH THE MARKS 4 FASTEN THE ROCK WALL BOARD AS SHOWN 31 ...

Page 40: ...PE LADDER RUNNER AFTER ATTACHING EACH ANGLE SUPPORT TO LADDER TIP PUT A SCRAP BLOCK OF 8 X 3 5 16 WASHER WOOD SCREW DETAIL A HEX BOLT 5 16 LOCK WASHER T NUT 5 16 X 2 8 X 3 1 2 WOOD SCREW 2 X 4 X 12 1150U ANGLE SUPPORT RIGHT 1150T 2 X 4 X 12 ANGLE SUPPORT LEFT ROCK WALL BOTTOM SUPPORT A STEP 6 ANGLE SUPPORTS 1 ATTACH ANGLE SUPPORTS AS SHOWN 2 USE SCREWS SPECIFIED TO ATTACH 3 DRILL 3 8 HOLE INTO ROP...

Page 41: ...S 5 4 X 6 X 54 1 4 FORT SUPPORT T NUT A T NUT DETAIL A BOTTOM OF T NUT FLANGE SHOULD BE FLUSH TO THIS SURFACE STEP 7 INNER FORT SUPPORTS 1 HAMMER T NUTS INTO THE COUNTERBORES OF TWO 1150S BOARDS AS SHOWN 33 ...

Page 42: ...CING INSIDE WITH T NUTS OUTER 1150S ASSEMBLY LADDER FORT SUPPORT 5 4 X 6 X 54 1 4 1150S INNER 5 4 X 6 X 54 1 4 FORT SUPPORTS ANGLED ENDS FACE EACH OTHER ROCK WALL ASSEMBLY A STEP 8 OUTER FORT SUPPORTS 1 LAY THE ROCK WALL ASSEMBLY AND THE LADDER ASSEMBLY DOWN ON A FLAT SURFACE AS SHOWN 2 PLACE A FORT SUPPORT ON EITHER SIDE OF LEGS IMPORTANT T NUTS ON THE INSIDE OF THE LEGS 3 ATTACH AT POINTS SHOWN ...

Page 43: ...H POINTS BEFORE ROTATING THE LADDER PLEASE OBSERVE THE PINCH POINTS SHOWN KEEP AWAY FROM THESE POINTS WHEN ROTATING THE LADDER STEP 9 ROTATE THE LADDER 1 ROTATE THE TOP OF THE LADDER UP 2 ALIGN THE BOTTOM HOLES AND INSERT HARDWARE AS SHOWN DO NOT TIGHTEN BOLTS AT THIS TIME 35 ...

Page 44: ...CH POINTS SHOWN KEEP AWAY FROM THESE POINTS WHEN ROTATING THE ROCK WALL 1 ROTATE THE TOP OF THE ROCK WALL UP 2 ALIGN THE BOTTOM HOLES AND INSERT HARDWARE AS SHOWN DO NOT TIGHTEN BOLTS AT THIS TIME 5 16 LOCK WASHER HEX BOLT ROTATE UP ROTATE UP PINCH POINTS 5 16 X 4 1 2 5 16 WASHER 36 ...

Page 45: ...R 5 16 X 4 1 2 WASHER HEX BOLT DETAIL A 5 16 LOCK UP FROM BOTTOM CORNER POST HEX BOLT T NUT THIRD HOLE 5 16 WASHER 5 16 WASHER 5 16 X 5 1 4 STEP 11 CORNER POSTS 1 LOCATE TWO CORNER POST RIGHT AND TWO CORNER POST LEFT ORIENT THE POSTS AS SHOWN BELOW 2 INSTALL T NUTS AS SHOWN IN THE DETAIL IMAGE BELOW 3 SEE DETAIL A FOR INSTALLING THE FOUR CORNER POSTS 37 ...

Page 46: ...OM ROCK WALL BOARD 8 X 2 WOOD SCREWS 4 PER BOARD NOTE IMPORTANT DETAIL A STEP 12 LADDER AND ROCK WALL COMPLETION 1 ATTACH REMAINING ROCKWALL BOARDS AND SPACER AS SHOWN ATTACH WITH SCREWS SPECIFIED 2 INSTALL LAST LADDER STEP AS SHOWN NOTE DETAIL A WOOD SCREWS 4 PER BOARD 8 X 3 1 2 2 X 6 X 31 1 2 LADDER STEP 1150X 38 ...

Page 47: ...RES IN ENDS OF SWING 3 8 X 3 CARRIAGE BOLT POINTED END OF SWING BEAM PLATE 3 X 3 X 33 SWING BEAM MOUNT 1150Y TO THE SWING BEAM MOUNT STEP 13 ATTACH SWING BEAM PLATE 1 PLACE THE SWING BEAM PLATE OVER THE THREE SMALL HOLES IN THE SWING BEAM MOUNT 2 FASTEN THE SWING BEAM PLATE TO THE SWING BEAM SIDE RAIL WITH THE HARDWARE SHOWN 39 ...

Page 48: ...HER T NUTS 5 16 X 3 3 4 HEX BOLT COUNTERBORES STEP 14 SIDE RAILS 1 HAMMER A T NUT INTO THE HOLE ON THE INSIDE OF EACH CORNER POST AS SHOWN 2 PLACE EACH SIDE RAIL AGAINST THE CORNER POSTS ON THE OUTSIDE AS SHOWN 3 ASSEMBLE USING THE HARDWARE SHOWN BELOW 40 ...

Page 49: ...H SWING BEAM MOUNT AS SHOWN SWING BEAM MOUNT PLATE RIGHT CORNER POST RIGHT CORNER POST A 3 8 X 6 CARRIAGE BOLT TEETH GET HAMMERED TORQUE WASHER DETAIL A 3 8 WASHER INTO WOOD LINE UP SQUARE HOLE WITH SQUARE SHANK OF CARRIAGE BOLT 3 8 LOCK NUT 41 ...

Page 50: ...16 WASHER ROCK WALL ROPE SUPPORT T NUTS 5 16 LOCK 5 16 WASHER RIGHT CORNER POSTS LEFT CORNER POSTS COUNTERBORE STEP 16 ATTACHING ROPE LADDER SUPPORT AND ROCK WALL ROPE SUPPORT 1 HAMMER T NUTS INTO THE TOP HOLES OF EACH CORNER POST 2 ATTACH ROPE LADDER AND ROCK WALL ROPE SUPPORT AS SHOWN NOTE COUNTERBORES SHOULD BE FACING OUT 42 ...

Page 51: ...STEP 17 TIGHTENING BOLTS AND LEVELING 1 MAKE SURE THE FRAME IS LEVEL AND SQUARE 2 TIGHTEN ALL OF THE BOLTS WHERE INDICATED ON BOTH SIDES OF THE PLAYSET T T T T T T T T T T T T T T 43 ...

Page 52: ...8 X 2 1 2 END OF TARP BOARD FLUSH TO OUTSIDE OF TOPS FLUSH FLUSH 5 4 X 4 X 38 TARP BOARD 1150L STEP 18 INSTALLING TARP BOARDS 1 INSTALL TARP BOARDS FLUSH WITH THE SIDE RAILS 2 FASTEN EACH TARP BOARD TO THE SIDE RAILS WITH THE HARDWARE SHOWN 44 ...

Page 53: ...ATTACH EACH BOARD AS SHOWN 1150C DECK SPACERS WOOD DECK SPACERS 8 X 2 1150D SCREWS 1150E 1150D 1 X 6 X 30 1 X 6 X 38 DECK BOARDS 1 X 6 X 30 1 X 4 X 38 CENTER DECK BOARD NOTE MANY BOARDS WERE REMOVED FROM THIS IMAGE FOR CLARITY NOTE DECK SPACER IS FLUSH TO END OF ANGLE CUT ON INNER FORT SUPPORT NOTE DECK SPACER IS FLUSH TO END OF ANGLE CUT ON INNER FORT SUPPORT 45 ...

Page 54: ...BOTTOM PANEL BOARD 1 PLACE THE REAR BOTTOM PANEL BOARD 3 ABOVE THE TOP OF THE DECK BOARDS 2 ATTACH THE BOARD AS SHOWN 3 PER SIDE 1150B 8 X 2 1 2 WOOD SCREW 1 X 4 X 33 REAR BOTTOM PANEL BOARD RIGHT CORNER POSTS 3 46 ...

Page 55: ...T NUT INTO THE HOLE IN THE REAR CENTER POST ATTACH AS SHOWN MAKE SURE THE REAR CENTER POST IS SQUARE B A HEX BOLT 5 16 X 1 3 4 T NUT 1150O FOUR SCREWS 5 16 LOCK WASHER 5 4 X 4 X 35 3 8 REAR CENTER POST 8 X 1 1 2 WOOD 5 16 WASHER DETAIL B T NUT 1150I 5 16 X 1 3 4 HEX BOLT 5 16 WASHER WASHER 5 16 LOCK 5 4 X 4 X 35 3 8 FRONT CENTER POST 8 X 1 1 2 WOOD SCREWS TWO DETAIL A 47 ...

Page 56: ... THE FRONT CENTER POST AND REAR CENTER POST NOTE FLUSH TO THE SIDES OF THE FRONT AND REAR CENTER POSTS 2 ATTACH THE BOARDS AS SHOWN 8 X 2 1 2 WOOD SCREWS END FLUSH TO SIDE 1150J FRONT CENTER POST REAR CENTER POST 5 4 X 4 X 36 CENTER TARP BOARD 8 X 2 1 2 WOOD SCREWS 48 ...

Page 57: ...W 8 X 1 1 4 1150A 1 X 3 X 26 1 2 PANEL SLAT REAR BOTTOM PANEL BOARD NOTE FLUSH NOTE FLUSH STEP 23 PANEL SLATS 1 SPACE THE PANEL SLATS AS INDICATED THE TOP OF EACH SLAT IS FLUSH TO THE TOP OF THE SIDE RAIL 2 ATTACH EACH SLAT AS SHOWN 49 ...

Page 58: ... CENTER DECK SUPPORT DECK SPACER STEP 24 CENTER DECK SUPPORT THIS IS THE TOP VIEW LOOKING DOWN OVER THE DECK 1 PLACE THE CENTER DECK SUPPORT CENTERED BETWEEN THE CORNER POSTS ON TOP OF THE DECK BOARDS NOTE HOLE LOCATION 2 USE THE CENTER DECK SUPPORT AS A GUIDE TO DRILL TWO 3 8 HOLES INTO THE DECK BOARDS 3 REMOVE THE CENTER DECK SUPPORT 50 ...

Page 59: ...T THE CARRIAGE BOLT AND TORQUE WASHER 2 LINE THE CENTER DECK SUPPORT WITH THE CARRIAGE BOLTS UNDER THE DECK PLACE THE LARGE IRON DUCTILE SWING HANGER OVER THE END OF THE CARRIAGE BOLTS SECURE THE SWING HANGER WITH THE HARDWARE SHOWN 3 SECURE EACH DECK BOARDS AND DECK SPACERS TO THE CENTER DECK SUPPORT WITH THE SCREWS SHOWN 8 X 1 1 2 WOOD SCREW 3 8 X 3 CARRIAGE BOLT DECK BOARDS TORQUE WASHER DECK S...

Page 60: ...E WASHER SWING HANGER 3 8 WASHER 3 8 X 6 1 2 3 8 LOCK NUT EMPTY HOLES 1150AF 4 X 6 X 95 SWING BEAM EMPTY HOLE A STEP 26 SWING HANGERS 1 INSTALL SWING HANGERS AS SHOWN HINT USE HAMMER TO TAP BOLT TO SEAT THE TORQUE WASHER TEETH 52 ...

Page 61: ...E 2447 DETAIL A 3 8 LOCK NUT SWING BEAM SWING BEAM ANGLED PLATE LEFT THESE SHOULD BE PARALLEL AFTER FASTENING THEM STEP 27 SWING BEAM ANGLED PLATES 1 INSTALL BRACKETS TO SWING LEGS AS SHOWN 2 DO NOT TIGHTEN HARDWARE AT THIS POINT 3 X 3X 95 SWING LEG 1150AE A 53 ...

Page 62: ...ACH CROSS MEMBER AS SHOWN HINT USE HAMMER TO INSTALL T NUTS BOLT 3 8 WASHER DETAIL A 3 8 X 3 3 4 CARRIAGE 3 8 LOCK NUT SWING LEGS A 5 4 X 4 X 68 1 2 CROSS MEMBER 1150P B SWING BEAM 90 PLATE 2449 HEX BOLT 5 16 X 3 3 4 5 16 LOCK WASHER WASHER DETAIL B 5 16 T NUT 54 ...

Page 63: ...WEEN THE SWING BEAM BRACKETS LEFT AND RIGHT AS SHOWN IN THE DIAGRAM BELOW SWING BEAM AND LEGS UP SWING BEAM LEFT AND RIGHT SWING BEAM BRACKETS 2 ASSEMBLE WITH FASTENERS AS SHOWN DO NOT FULLY TIGHTEN FASTENERS AT THIS POINT CARRIAGE BOLT 3 8 WASHER 3 8 X 4 1 2 3 8 LOCK NUT 55 ...

Page 64: ...STEP 30 SWING BEAM TO SWING BEAM LEGS 1 FASTEN THE SWING BEAM TO THE 2499 BRACKET WITH THE HARDWARE SHOWN CARRIAGE BOLT TORQUE WASHER 3 8 WASHER 3 8 X 6 1 2 3 8 LOCK NUT BOTTOM VIEW 2499 BRACKET 56 ...

Page 65: ... SCREWS SCALE 1 9 PAN HEAD SCREWS 14 X 2 1 2 1 4 LOCK WASHER DETAIL A TIGHTEN ALL BOLTS IN THE PLATES STEP 31 SWING BEAM SCREWS 1 TIGHTEN UP ALL OF THE BOLTS AT THIS TIME 2 INSTALL SCREWS AS SHOWN BELOW A CROSS MEMBER B 2449 BRACKET 57 ...

Page 66: ...ACE SWING BEAM ON SWING BEAM PLATE AND ATTACH AS SHOWN HINT USE HAMMER TO TAP BOLT TO SEAT THE TORQUE WASHER BOTTOM VIEW A PLATE SWING BEAM 3 8 X 8 1 2 CARRIAGE BOLT 3 8 WASHERS 3 8 X 6 1 2 CARRIAGE BOLT WASHERS TORQUE 3 8 LOCK NUTS DETAIL A 58 ...

Page 67: ...ETAILA A STEP 33 INSTALLING THE ROCKS THE ROCK BAG INCLUDES THE HARDWARE REQUIRED TO FASTEN THE ROCKS TO THE BOARDS 1 HAMMER TWO T NUTS INTO THE BACK SIDE OF THE ROCK WALL BOARDS WITH PRE DRILLED HOLES 2 FASTEN EACH ROCK TO THE ROCK WALL BOARD WITH THE HARDWARE SHOWN 59 ...

Page 68: ...DD UP TO 5 THUMB KNOTS TO AID IN CLIMBING TIE THUMB KNOTS BEHIND THIS HOLE UNTIL ALL OF THE ROPE IS USED FOR SAFETY ENSURE THAT THE ROPE IS TIGHT ENOUGH SO THAT IT CANNOT BE LOOPED BACK ON ITSELF KEEP TYING THUMB KNOTS AT THE BOTTOM END OF ROPE UNTIL THERE IS NO REMAINING LOOSE ROPE DO NOT CUT ENDS OF ROPE 60 ...

Page 69: ...AUT 2 MEASURE FROM THE BOTTOM OF THE ROPE LADDER SUPPORT DOWN 15 INCHES AND TIE A THUMB KNOT THE TOP OF THE KNOT SHOULD BE 15 INCHES BELOW THE BOTTOM OF THE ROPE LADDER SUPPORT SLIDE EACH ROPE THROUGH THE HOLES IN ONE ROPE LADDER STEP SLIDE THE STEP UP AGAINST THE BOTTOM OF THE KNOTS 3 TIE TWO THUMB KNOTS BELOW THE ROPE LADDER STEP 4 SPACE THE ROPE LADDER STEPS 11 INCHES APART TIE TWO GRANNY KNOTS...

Page 70: ...ENTERED ON THE WIDTH OF THE BOARD 2 1 2 FROM THE END 2 PLACE THE SLIDE BLOCK UNDERNEATH THE DECK BETWEEN THE FORT SUPPORTS 3 FASTEN THE SLIDE BLOCK TO THE DECK WITH THE SCREWS AS SHOWN WOOD SCREW 8 X 1 1 2 2 1 2 1 8 HOLES 5 4 X 3 X 22 1 2 SLIDE BLOCK 1150AH 62 ...

Page 71: ...E SLIDE 1 PLACE THE SLIDE CENTERED IN THE OPENING AS SHOWN BELOW 2 PLACE THE FLANGE END ABOUT 4 BACK FROM THE END OF THE DECK BOARDS 3 ATTACH THE SLIDE TO THE DECK BOARDS WITH THE SCREWS SHOWN NOTE PREDRILL 1 8 HOLES THROUGH THE CENTER OF THE INDENTATIONS IN THE SLIDE FOR EASIER ASSEMBLY 63 ...

Page 72: ... END 1 1 2 DETAIL B FROM TOP 3 PRE DRILL 1 8 HOLES AT THE GROMMETS AND ATTACH AS SHOWN DETAIL A 4 PULL TARP TIGHT AT THE OTHER END MARK AND THEN PRE DRILL 1 8 HOLES AT GROMMETS ATTACH AS SHOWN GROMMET DETAIL A 1 4 WASHER 14 X 1 PAN HEAD SCREW BOARD TARP CENTER TARP BOARD 36 X 117 TARP REMOVED FOR CLARITY NOTE SOME PARTS A 1 1 2 DETAIL B 64 ...

Page 73: ...39 TELESCOPE 1 MOUNT TELESCOPE AS SHOWN TELESCOPE 2 WOOD SCREW PROVIDED WITH TELESCOPE SNAP THE ENDS OF THE BASE INTO THESE SOCKETS ON THE SIDE OF THE TELESCOPE TELESCOPE BASE ALLOWED TO PIVOT DETAIL A A 65 ...

Page 74: ... SAFETY ABOVE LADDER HANDLES PLASTIC SAFETY HANDLES ABOVE ROCK WALL A STEP 40 SAFETY HANDLES 1 INSTALL SAFETY HANDLES AS SHOWN WITH THE HARDWARE INCLUDED WASHER PAN HEAD SCREW DETAIL A PLASTIC SAFETY HANDLE 66 ...

Page 75: ...STEP 41 HANGING THE SWINGS 1 PLACE CHAINS ON SWING HANGER 2 ADJUST HEIGHT AS REQUIRED SWING HANGER HOOK IRON DUCTILE SWING CHAIN DETAIL A A 67 ...

Page 76: ...1 FOOT SECTION OF CHAIN THROUGH THE HOLE IN THE PUNCHING BALL 2 SNAP THE SPRING CLIP ONTO THE IRON DUCTILE SWING HANGER UNDER THE PLAY SET DECK 3 SNAP THE ENDS OF THE CHAIN ONTO THE SPRING CLIP PUNCHING BALL 1 FOOT CHAIN SPRING CLIP 68 ...

Page 77: ... TAC TOE AFTER ASSEMBLING STEP 43 TIC TAC TOE ASSEMBLY 1 FOLLOW THE INSTRUCTIONS IN THE BOX TO ASSEMBLE THE TIC TAC TOE OMITTING STEPS 6 AND 7 2 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TIC TAC TOE MOUNT 69 ...

Page 78: ... INSTALLATION 1 CENTER THE TIC TAC TOE SIDE TO SIDE 2 FASTEN THE TIC TAC TOE TO THE PANEL SLATS WITH SCREWS SHOWN REAR CENTER POST 8 X 1 1 4 WOOD SCREWS NOTE MAKE THIS BOARD EVEN WITH THE BOTTOM OF THE REAR CENTER POST 70 ...

Page 79: ...STEP 45 NAME PLATE 1 ATTACH THE ALUMINUM NAME PLATE CENTERED ON THE FRONT OF THE SWING BEAM WITH 8 X 1 1 4 WOOD SCREWS PLACE NAME PLATE HERE AND SECURE WITH 8 X 1 1 4 WOOD SCREWS 71 ...

Page 80: ...4 X 2 PAN HEAD SCREW GROUND STAKES A STEP 46 GROUND STAKES 1 HAMMER A GROUND STAKE INTO THE EARTH NEXT TO EACH SWING LEG AT AN ANGLE DO NOT HOLD THE UPPER PORTION OF THE STAKE 2 ATTACH TO THE SWING LEG WITH THE HARDWARE PROVIDED WITH THE GROUND STAKE 72 ...

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