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SERVICING

23

1.  Check for 120 volts from Line 1 (Hot) to Line 2 (Neutral) 

at the ignition control. No voltage, check the door switch 

connections and wire harness for continuity.

2.  Check for 24 volts from W to C terminal on the ignition 

control. No voltage. Check transformer, room thermostat, 

and wiring. 

  If you have 24 volts coming off the transformer but receive 

approximately 13 volts on the terminal board between (C) 

and (R), check for blown fuse.

3.  Check for 120 volts to the induced draft blower by 

measuring voltage between Pin 4 & 5 (black & white wire 

on 5 pin connector.)

4.  If voltage is present in Steps 1 through 3 and the induced 

draft blower is operating, check for 120 volts to the ignitor 

during the preheat cycle.

5.  After the ignitor warmup time, begin checking for 24 volts 

to the gas valve. Voltage will be present for seven seconds 

only if proof of flame has been established. 

CHECKING FLAME SENSOR

WARNING

HIGH

 

VOLTAGE

D

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CONNECT

 

ALL

 

POWE

BEFO

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 S

E

R

VICING

 

O

R

IN

S

TALLING

 

THI

UNIT.

 

M

ULTIPLE

 

POWE

R S

OU

R

CE

MAY

BE

 

P

R

E

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ENT.

 

F

AILU

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E

 

TO

 

DO

 S

O

 

MAY

 

CAU

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E

 

P

R

OPE

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TY

DAMAGE,

 

PE

RS

ONAL

 

IN

J

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O

DEATH.

1.  Disconnect the yellow flame sensor wire from the sensor 

2.  Connect a micro-amp meter in series with this wire and 

the sensor terminal.

3.  Place the unit into a heating cycle.

L

INE

 

VOLTAGE

 

NOW

 

P

R

E

S

ENT

WARNING

4.   As  soon  as  flame  is  established  a  micro-amp  reading 

should be evident once proof of flame (micro-amp 

reading) is established, the hot surface ignitor will be de-

energized. 

5.  The Integrated Ignition controls will have 3-10 uAmps. 

1-3 uAmps is considered low and will flash 1 amber light. 

Anything below 1 uAmps and the unit will shut down. If 

the micro-amp reading is less than the minimum specified, 

check for high resistance wiring connections, sensor to 

burner gap, dirty flame sensor, or poor grounding.

6.  If absolutely no reading, check for continuity on all 

components and if good - replace ignition control module.

NOTE: 

Contaminated fuel or combustion air can create a 

nearly  invisible  coating  on  the  flame  sensor. This  coating 

works as an insulator causing a loss in the flame sense signal. 

If this situation occurs the flame sensor must be cleaned with 

steel wool. 

Summary of Contents for Amana AMES80 U Series

Page 1: ...erviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools parts testing instruments and the appropriate...

Page 2: ...arts testing in struments and the appropriate service manual REVIEWALL SERVICEINFORMATIONINTHEAPPROPRIATESERVICE MANUAL BEFORE BEGINNING REPAIRS OUTSIDE THE U S call 1 713 861 2500 Not a technical ass...

Page 3: ...El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier mo...

Page 4: ...oodman A Ini al Release V GMC B 1st Revision Con gura on M Up ow Horizontal Major Revision C Counter ow Horizontal A Ini al Release B 1st Revision S PSC Motor Nox E Constant Torque Motor Mul Speed ECM...

Page 5: ...atural Gas S Single Speed X Low NOx U Ultra Low NOx Gas Valve M Modula ng Cabinet Width C 2 Stage A 14 S Single Stage B 17 5 C 21 AFUE D 24 5 97 97 AFUE 80 80 AFUE Maximum CFM 3 1200 CFM MBTU h 4 1600...

Page 6: ...pplication This product is designed for NATURAL GAS ONLY This product is designed for use as a residential home gas fur nace It is not designed or certified for use in mobile home trailer or recreatio...

Page 7: ...as piping supplying the furnace must be properly sized based on the gas flow required specific gravity of the gas and length of the run The gas line installation must comply with local codes or in the...

Page 8: ...0 furnace with serial numbers 2003 and prior will need this ID plug to operate at High Altitude You will still need to adjust manifold pressures and CO2 as described above See the table below for the...

Page 9: ...tified as HUM and EAC All field wiring must conform to applicable codes Connections should be made as shown below Accessory Wiring If it is necessary for the installer to supply additional line voltag...

Page 10: ...ll cause reduced airflow For bottom return connection remove the bottom of the cabinet before setting the furnace on the raised platform or return air duct A closed return duct system must be used wit...

Page 11: ...be changed in the field to 45 seconds Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor cooling unit run integrated control module monitors s...

Page 12: ...RAFT AND CIRCULATION BLOWERS The bearings in the induced draft blower and circulator blower motors are permanently lubricated by the manufacturer No further lubrication is required Check motor winding...

Page 13: ...2 164 327 655 1636 37 97 195 486 12 75 150 300 600 1500 38 23 47 95 189 474 13 69 138 277 555 1385 39 92 185 462 14 64 129 257 514 1286 40 22 45 90 180 450 15 60 120 240 480 1200 41 176 439 16 56 113...

Page 14: ...t As the external static pressure goes up the temperature rise will also increase Consult the proper tables for tempera ture rise limitation BTU HR Calculation Example The unit being tested takes 40 s...

Page 15: ...er Tubular Heat Exchanger Pressure Sensor Assembly Flue Pipe Connection Gas Valve Inducer Gas Manifold Assembly Grommet Burner Assembly Integrated Control Module Transformer Blower Door Interlock Swit...

Page 16: ...tion of the same gauge or its equivalent THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower compartment door to gain access to the thermostat low voltage wires loc...

Page 17: ...eed Orange wire connected to FAN on the control board Medium Speed Black Low Speed and Brown Medium Low Speed wires connected to PARK on the control board The multi speed ECM motor requires a line vol...

Page 18: ...Allow adequate time for thermometer readings to stabilize 4 Adjust temperature rise by adjusting the circulator blower speed Increase blower speed to reduce temperature rise Decrease blower speed to i...

Page 19: ...ntinuity between each of the motor leads 4 Touch one probe of the ohmmeter to the motor frame ground and the other probe in turn to each lead If the windings do not test continuous or a reading is obt...

Page 20: ...ernal to the furnace remove burner compartment door to gain access to the gas valve 2 Connect a calibrated water manometer or appropriate gas pressure gauge at either the gas valve inlet pressure tap...

Page 21: ...es Any necessary major changes in gas flow rate should be made by changing the size of the burner orifice 5 White Rodgers 36G22 Valves a Back outlet pressure test screw inlet outlet pressure boss out...

Page 22: ...eld until the LED is blinking in AMBER more than 10 seconds less than 15 seconds the control will execute a field test mode sequence to cycle through component operation Operation The control must be...

Page 23: ...T MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 1 Disconnect the yellow flame sensor wire from the sensor 2 Connect a micro amp meter in ser...

Page 24: ...TROUBLESHOOTING 24...

Page 25: ...TROUBLESHOOTING 25...

Page 26: ...lash the Fault Code History up to 5 fault codes from newest to oldest Fault Code Clear Function When the SW1 button is pressed and held for an extended period more than 5 seconds less than 10 seconds...

Page 27: ...ROL INTERNAL TO 2 MANUFACTUR S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIELD HI VOLTAGE 120V LOW VOLTAGE FIELD LO...

Page 28: ...ntact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN BRAN...

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