manualshive.com logo in svg

Goodman ACES80 Series, Service And Troubleshooting

Share
Download
Goodman ACES80 Series Service And Troubleshooting Download Page 51

WIRING DIAGRAMS

Wiring is subject to change.  Always refer to the wiring diagram on the unit for the most up-to-date wiring.

HI

G

H V

O

LT

A

G

E!

DI

SCO

NNE

CT

 AL

L 

PO

W

ER BE

FO

RE

 S

ERV

ICI

NG

 O

R I

NS

TA

LL

IN

G

 T

HI

S

U

N

IT

.  M

U

LT

IPL

E PO

W

ER

 SO

U

R

C

ES M

AY B

E P

R

ESEN

T.

  F

A

IL

U

R

E 

TO

DO

 S

O

 M

AY

 CAUS

E P

RO

PE

RT

Y DAM

AG

E,

 P

ERS

O

NAL

 INJ

UR

Y O

R DE

AT

H

.

51

.0005

3M

K5

K2

HEAT COOL

PARK PARK

CIR

NEU

K8

GAS

VALVE

HIGH

LIMIT

AUX

LIMIT

PRESSURE

SWITCH

FLAME

SENSOR

PROBE

IGNITOR

FP

IGN

GND

MV

MV

PS

HLO

HLI

CIRCULATOR

BLOWER

XFMR

HOT

XFMR

NEU

24 VAC

TH

RO1

RO2

R

TR
C

Y

G

W

COMPRESSOR

CONTACTOR

COIL

THERMOSTAT

R

Y

G
W

INDUCER

IND

K3

ROLLOUT

SWITCH

K1

FACTORY

JUMPER

FACTORY

JUMPER

PSO

*MES80 / *CES80

TYPICAL SCHEMATIC 

*MES80 / *CES80 MODEL FURNACES 

WR 50T55-289 INTEGRATED IGNITION CONTROL

Summary of Contents for ACES80 Series

Page 1: ...ed service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools parts testing instruments and the appropriate service manual REVIEW ALL SERVICE INFORMATION IN THE APPROPRIATE SERVICE MANUAL BEFORE BEGINNING REPAIRS Onlypersonnelthathavebeentrainedtoinstall adjust serviceor repair hereinafter service theequipmentspecifiedinthismanual...

Page 2: ...parts testing in struments and the appropriate service manual REVIEWALL SERVICEINFORMATIONINTHEAPPROPRIATESERVICE MANUAL BEFORE BEGINNING REPAIRS OUTSIDE THE U S call 1 713 861 2500 Not a technical assistance line for dealers Your telephone company will bill you for the call WARNING TO PREVENT THE RISK OF PROPERTY DAMAGE PERSONAL INJURY OR DEATH DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE O...

Page 3: ...16 El monóxido de carbono puede causar enfermedades severas como daño cerebral permanente ó muerte Las emisiones de monóxido de carbono pueden circular a través del aparato cuando se opera en cualquier modo B10259 216 RISQUE D EMPOISONNEMENT AUMONOXYDE DE CARBONE Cette ventilation est nécessaire pour éviter le danger d intoxication au CO pouvant survenir si un appareil produisant du monoxyde de ca...

Page 4: ... G Goodman A Initial Release V GMC B 1st Revision Configuration M Upflow Horizontal Major Revision C Downflow Horizontal A Initial Release B 1st Revision Airflow C Variable Speed ComfortNet Nox E High Efficiency Multi Speed N Natural Gas S Single Speed X Low Nox Gas Valve Stages Cabinet Width M Modulating A 14 V 2 Stage B 17 5 S Single Stage C 21 D 24 5 AFUE 97 97 AFUE Maximum CFM 80 80 AFUE 3 120...

Page 5: ...ow or horizontal positions Stainless Steel tubular Heat Exchanger Comes in A B C Cab sizes Goodman Brand 80 Gas furnace Multi speed ECM blower motor Can be installed in Up flow horizontal Left right positions Left or Right side Gas entry Alumanized Steel Tubular Heat Exchanger Comes in A B C D Cab width sizes A 14 B 17 5 C 21 D 24 5 GMES80 VMES80 GMC Brand 80 Gas Furnace GCES80 Goodman Brand 80 Ga...

Page 6: ... 15 second post purge 11 Circulator blower is de energized following a selectable heat off delay period 90 120 150 or 180 seconds 12 Furnace awaits next call from thermostat The adjustable delay off timing allows the installer to customize the comfort level Cooling Mode The normal operational sequence in cooling mode is as follows 1 R and Y thermostat contacts close initiating a call for cool 2 In...

Page 7: ...essure switch is closed when the induced draft blower is off it waits until the fault is corrected The diagnostic light code for this problem is two short flashes followed by a longer pause The probable cause is either a faulty pressure switch or wiring 4 Pressure Switch Stuck Open If after the induced draft blower is energized the pressure switch does not close within 5 minutes the control will g...

Page 8: ...l from its container Follow Steps 1 through 3 if installing the control on a furnace Return any old or new controls to their containers before touching any ungrounded object Product Application This product is designed for use as a residential home gas furnace It is not designed or certified for use in mobile home trailer or recreational vehicle applications This furnace can be used in the followi...

Page 9: ...ks paint removers varnishes hydrochloric acid cements and glues antistatic fabric softeners for clothes dryers and masonry acid washing materials Seal off a non direct vent furnace if it is installed near an area frequently contaminated by any of the above substances This protects the non direct vent furnace from airborne contaminants To ensure that the enclosed non direct vent furnace has an adeq...

Page 10: ...exhaust fan Close fireplace dampers d Follow the lighting instructions Place the appliance being inspected in operation Adjust thermostat so appliance shall operate continuously e Test for draft hood equipped spillage at the draft hood relief opening after 5 minutes of main burner operation Use the flame of a match or candle f After it has been determined that each appliance connected to the venti...

Page 11: ...ocated within the space Rooms communicating directly with the space in which the appliances are installed through openings not furnished with doors and through combustion air open ings sized and located in accordance with 9 3 2 3 are considered a part of the required volume 9 3 2 1 Standard Method The minimum required volume shall be 50 ft 3 per 1 000 Btu hour 4 8m3 kW 9 3 2 2 Known Air Infiltrati...

Page 12: ...a of not less than one square inch per 2000 BTU of the total input rating of all equipment in the enclosure Outlet air duct Inlet air duct Figure A 9 3 3 1 2 All Combustion Air From Outdoors through Horizontal Ducts 9 3 3 2 One Permanent Opening Method One permanent open ings commencing within 12 in 300 mm of the top of the enclosure shall be provided The appliance shall have clearances of at leas...

Page 13: ...gs units unobstructed stud and joist spaces shall not be prohibited from conveying combustion air provided that not more than one fireblock is removed 9 3 8 2 Ducts shall terminate in an unobstructed space allowing free movement of combustion air to the appliances 9 3 8 3 Ducts shall serve a single space 9 3 8 4 Ducts shall not serve both upper and lower combustion air openings where both such ope...

Page 14: ...NEL AND THE INDUCED DRAFT BLOWER Make sure all wires are at least one inch from flue pipe Relocate junction box to right side of cabinet if nec essary Refer to Electrical Connections section of this manual for instructions Masonry Chimneys Wash Crown Clay Tile Size 8 x 8 x12 Each x 24 Length Clay Tile Size Generally 12 x 12 24 Length 1 2 to 1 Air Space Second Floor First Floor Attic Floor Roof Lin...

Page 15: ...least five feet above the highest connected equipment draft hood outlet or flue collar If the chimney does not meet these termination requirements but all other requirements in the checklist can be met it may be possible for a mason to extend the chimney If this will not be practical see Fix 1 2 Min 2 Min 3 Min 10 or Less Wall or Parapet Chimney Ridge 2 Min 10 or Less 3 Min Chimney Termination 10 ...

Page 16: ...ly straight If it is spiraled in the chimney and in good condition it should be rehung To do this break the top seal pull up and cut off the excess liner length and refit the top seal Use caution when doing this as the cut edges of flexible liners may be sharp The surfaces of the liner must be physically sound If gaps or holes are present the metal liner must be removed and replaced Fix 4 Finally ...

Page 17: ...ith an increased possibility of poor venting system performance It is not acceptable to vent one appliance inside the B vent and other appliances outside The excess space between the B vent and the chimney walls must be covered at the top of the chimney by a weatherproof corrosion resistant flashing The B vent should then be topped with a listed vent cap The listed vent cap will when installed per...

Page 18: ...EFULLY INSPECT THE ENTIRE FLUE SYSTEM BOTH INSIDE AND OUTSIDE THE FURNACE TO ASSURE IT IS PROPERLY SEALED LEAKS IN THE FLUE SYSTEM CAN RESULT IN SERIOUS PERSONAL INJURY OR DEATH DUE TO EXPOSURE TO FLUE PRODUCTS INCLUDING CARBON MONOXIDE GAS SUPPLY AND PIPING The furnace rating plate includes the approved furnace gas input rating and gas types The furnace must be equipped to operate on the type of ...

Page 19: ... required specific gravity of the gas and length of the run The gas line installation must comply with local codes or in their absence with the latest edition of the National Fuel Gas Code NFPA 54 ANSI Z223 1 Length of Nominal Black Pipe Size Pipe in Feet 1 2 3 4 1 1 1 4 1 1 2 10 132 278 520 1050 1600 20 92 190 350 730 1100 30 73 152 285 590 980 40 63 130 245 500 760 50 56 115 215 440 670 60 50 10...

Page 20: ...TION WARNING DEVICE A gas detecting warning system is the only reliable way to detect a propane gas leak Iron oxide rust can reduce the level of odorant in propane gas Do not rely on your sense of smell Contact a local propane gas supplier about installing a gas detecting warning system If the presence of gas is suspected follow the instructions on this page All propane gas equipment must conform ...

Page 21: ... Second or Second Stage Regulator Appliance Maximum Propane Capacities listed are based on 1 2 W C pressure drop at 11 W C setting Capacities in 1 000 BTU hour Propane Gas Piping Charts When installing a propane storage tank the contractor must consider proper tank sizing safety efficiency ground characteristics and aesthetics For a residential customer the size may range from 100 1 000 gallons de...

Page 22: ...s provided on the furnace integrated control module The Humidifier and Electronic Air Cleaner hot and neutral terminals are identified as HUM and EAC All field wiring must conform to applicable codes Connections should be made as shown below ELECTRONIC AIR CLEANER HUMIDIFIER OPTIONAL ACCESORIES 12 PIN CONNECTOR 120 VAC NEUTRAL TERMINALS NEUTRAL HUM H EAC H 120 VAC HOT AND PARK TERMINALS INTEGRATED...

Page 23: ...turn 0804B 2 14 X 20 or 1 16 X 25 Top Return 1005C 2 14 X 20 or 1 20 X 25 Top Return Other size filters of equal or greater dimensions may be used filters may also be centrally located use 2 16 X 25 filters and two side returns or 20 X 25 filter on bottom return if furnace is connected to a cooling unit over 4 tons nominal capacity Upflow furnaces with air delivery of less than 1800 CFM Use one si...

Page 24: ...llations Filter s must be installed external to the furnace casing for horizontal installations For most installations it is preferable to use a central return with filters installed in the duct behind the return air grill In this way filter replacement is relatively simple by merely removing the grille rather than going into the attic or crawl space ADDITIONAL FILTERING ACCESSORIES External Filte...

Page 25: ...inadequate heating or cooling performance Filters should be cleaned permanent or replaced disposable every two months or as required It is the owner s responsibility to keep air filters clean When replacing a filter it must be replaced with a filter of the same type and size Filter Removal Depending on the installation differing filter arrangements can be applied Filters can be installed in the ce...

Page 26: ...es forty 40 seconds for the hand on the cubic foot dial to make one complete revolution with all appliances off except the furnace Take this information and locate it on the gas rate chart Observe the forty 40 seconds locate and read across to the one 1 cubic foot dial column There we find the number 90 which shows that ninety 90 cubic feet of gas will be consumed in one 1 hour Let s assume the lo...

Page 27: ...MIT CONTROL 35 S 301 CHECKING AUXILIARY LIMIT CONTROL 36 S 302 CHECKING FLAME ROLLOUT CONTROL 36 S 303 INDUCED DRAFT BLOWER MOTOR 37 S 304 CHECKING GAS VALVE REDUNDANT 37 S 305 CHECKING MAIN BURNERS 37 S 306 CHECKING ORIFICES 37 S 307 CHECKING GAS PRESSURE 38 S 308 CHECKING HOT SURFACE IGNITOR 40 S 309 CHECKING FOR FLASHBACK 40 S 310 CHECKING PRESSURE CONTROL 41 S 311 HIGH ALTITUDE APPLICATION USA...

Page 28: ...ately 144 volts out of phase reverse low voltage wires NOTE For flame rectification the common side of the secondary voltage 24 V is cabinet grounded If you were to bench test a transformer the primary neutral and secondary common must be connected together for testing purposes Some transformers will display phasing symbols as shown in the illustration to the left to assist in determining proper t...

Page 29: ...379 947 45 20 40 80 160 400 20 45 90 180 360 900 46 78 157 391 21 43 86 171 343 857 47 19 38 76 153 383 22 41 82 164 327 818 48 75 150 375 23 39 78 157 313 783 49 147 367 24 37 75 150 300 750 50 18 36 72 144 360 25 36 72 144 288 720 51 141 355 26 34 69 138 277 692 52 69 138 346 27 33 67 133 265 667 53 17 34 136 340 28 32 64 129 257 643 54 67 133 333 29 31 62 124 248 621 55 131 327 30 30 60 120 240...

Page 30: ...ulty Ignition Control Test Control S 313 Gas Valve or Gas Supply Shut Off Turn Valves to On Position S 317 Faulty Induced Draft Blow er Test Induced Draft Motor S 303 Faulty Blow er Motor Test Blow er Motor S 16A B C Broken or Shorted Ignitor Test Ignitor S 308 Dirty Flame Sensor Low UA Clean Flame Sensor S 314 Stuck Gas Valve Replace Gas Valve S 304 Faulty Gas Valve Replace Gas Valve S 304 Open A...

Page 31: ... insulation of the same gauge or its equivalent CHECKING THERMOSTAT WIRING AND ANTICIPATOR S 3A THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower compartment door to gain access to the thermostat low voltage wires located at the furnace integrated control module terminals 2 Remove the thermostat low voltage wires at the furnace control panel terminal board 3 J...

Page 32: ...f trans former and check and or repair of control circuit rein stall blower compartment door 8 Turn on electrical power and verify proper unit opera tion S 16 CHECKING AIR CIRCULATOR BLOWER MOTOR DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove blower compartment door to gain access to the circulator blower motor and integrated ignition control 2 Check for any obstruction that would keep the...

Page 33: ...pressure of the supply duct Positive Pressure 3 Add the two 2 readings together for total external static pressure NOTE Both readings may be taken simultaneously and read directly on the manometer if so desired If an air conditioner coil or Electronic Air Cleaner is used in conjunction with the furnace the readings must also include theses components as shown in the following drawing 4 Consult pro...

Page 34: ...G PRIMARY LIMIT CONTROL All use a nonadjustable automatic reset bi metal type limit control Refer to the following drawing for the location of the primary limit Location of Primary Limit Primary Limit Control Location 80 Upflow Furnace Shown Counterflow Similar Style 1 drawing illustrates the Primary Limit used on the 80 furnaces Style 1 WARNING HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING O...

Page 35: ...he control is designed to open should a flame roll out occur An over firing condition or flame impingement on the heat shield may also cause the control to open If the rollout control opens the air circulation blower will run continuously On single stage 80 the ignition control diagnostic light will flash 6 six times indicating a trip of the rollout switch on some models this also indicates an ope...

Page 36: ...ft motor reinstall burner compartment door 7 Turn on electrical power and verify proper unit opera tion S 304 CHECKING GAS VALVE Redundant A combination redundant operator type gas valve which provides all manual and automatic control functions required for gas fired heating equipment is used The valve provides control of main burner gas flow pressure regulation and 100 percent safety shut off WAR...

Page 37: ...ge specified below The supply pressure can be measured at the gas valve inlet pressure tap or at a hose fitting installed in the gas piping drip leg The supply pressure must be measured with the burners operating To measure the gas supply pressure use the following procedure WARNING DISCONNECT ELECTRICAL POWER AND SHUT OFF GAS SUPPLY 1 After turning off gas to furnace at the manual gas shutoff val...

Page 38: ...5 w c 10 0 w c Manifold Gas Pressure Natural Gas Propane Gas The final manifold pressure must not vary more than 0 3 w c from the above specified pressures Any necessary major changes in gas flow rate should be made by changing the size of the burner orifice 5 White Rodgers 36G22 Valves a Back outlet pressure test screw inlet outlet pressure boss out one turn counterclockwise not more than one tur...

Page 39: ...1 Remove burner compartment door to gain access to the ignitor 2 Ignitor cool approximately 70 77 F 3 Disconnect the ignitor from the Ignition Control 4 Using an ohmmeter measure the resistance of the ignitor Mini Igniter Carbide Mini Igniter should read between 30 to 300 ohms 5 Reconnect ignitor 120V Silicon Nitride Igniter furnaces with a 120V silicone nitride igniter The normal operating temper...

Page 40: ...igher altitude For installations above 4500 5500 feet please refer to your distributor for required kit s Contact the distributor for a tabular listing of appropriate manufacturer s kits for propane gas and or high altitude installations The indicated kits must be used to insure safe and proper furnace operation All conversions must be performed by a qualified installer or service agency In some a...

Page 41: ...thin a given time frame due to the operation of the ignition control NOTE The models use White Rodgers 50X57 289 1 Check for 120 volts from Line 1 Hot to Line 2 Neutral at the ignition control No voltage check the door switch connections and wire harness for continuity 2 Check for 24 volts from W to C terminal on the ignition control No voltage Check transformer room thermostat and wiring If you h...

Page 42: ... K4 K3 K2 K1 K10 K8 K6 K7 1 U1 DS1 OFF O N SW1 OFF ON SW2 1 2 3 4 SW3 CR25 CR29 CR30 CR32 CR17 CR1 1 CR1 0 CR1 2 CR4 0 CR15 CR13 CR7 CR3 CR35 CR19 CR18 CR26 CR34 CR2 1 CR33 Q10 Q12 Q14 Q6 CR4 CR1 CR6 CR9 CR14 CR16 CR20 CR22 CR28 CR3 1 CR23 CR4 1 Q5 Q4 Q3 Q2 Q16 Q 9 Q7 Q8 CR24 Q11 CR27 R157 R158 R160 R161 R162 R163 R167 R171 R95 R57 R101 R102 R103 R106 R86 R69 R39 R27 R199 R91 R81 R6 R159 R109 R100...

Page 43: ...NAL INJURY OR DEATH 1 Disconnect the orange flame sensor wire from the sensor 2 Connect a micro amp meter in series with this wire and the sensor terminal 3 Place the unit into a heating cycle LINE VOLTAGE NOW PRESENT WARNING 4 As soon as flame is established a micro amp reading should be evident once proof of flame micro amp reading is established the hot surface ignitor will be de energized 5 Th...

Page 44: ... 0 06 0 85 0130F00505 MES800804B 0 70 0 06 0 85 0130F00505 MES800804C 0 75 0 07 0 90 0130F00506 MES800805C 0 75 0 07 0 90 0130F00506 MES801005C 0 70 0 06 0 85 0130F00505 MES801205D 0 80 0 05 0 95 0130F00507 CES800403A 0 60 0 06 0 75 0130F00504 CES800603A 0 60 0 06 0 75 0130F00504 CES800804B 0 60 0 06 0 75 0130F00504 CES800805C 0 60 0 06 0 75 0130F00504 CES801005C 0 80 0 05 0 95 0130F00507 MES80 CE...

Page 45: ...ubbase 21 Propane Gas Conversion Kit LP Low Pressure Shut Off Kit Twinning Kit High Altitude Orifices W Pressure Switch Masonry Vent Kit Masonry Vent Kit Sound Reduction Kit Sound Reduction Kit Sound Reduction Kit Sound Reduction Kit GMES800403A 1 GMES800603A 1 GMES800604B 1 GMES800804B 1 GMES800805C 1 GMES801005C 1 GMES801205D 1 GCES800403A 1 GCES800603A 1 GCES800804B 1 GCES801005C 1 approved for...

Page 46: ... Subbase 21 Propane Gas Conversion Kit LP Low Pressure Shut Off Kit Twinning Kit High Altitude Orifices W Pressure Switch Masonry Vent Kit Masonry Vent Kit GMES800403A 1 2 GMES800603A 1 2 GMES800604B 1 2 GMES800804B 1 2 GMES800805C 1 2 GMES801005C 1 2 GMES801205D 1 2 GCES800403A 1 2 GCES800603A 1 2 GCES800804B 1 2 GCES801005C 1 2 approved for this model 2 5 000 10 000 ft altitude GMC BRAND S Model...

Page 47: ...Subbase 17 5 Downflow Subbase 21 Propane Gas Conversion Kit LP Low Pressure Shut Off Kit Twinning Kit High Altitude Orifices W Pressure Switch Masonry Vent Kit Masonry Vent Kit VMES800403AN 1 2 VMES800603AN 1 2 VMES800604BN 1 2 VMES800804BN 1 2 VMES800805CN 1 2 VMES801005CN 1 2 VCES8000603 1 2 VCES8000804 1 2 approved for this model 2 5 000 10 000 ft altitude GMC BRAND S Model Furnace Accessories ...

Page 48: ...er pressure switch opening improper induced draft blower performance Locate and correct gas interruption Check front cover pressure switch operation hose wiring contact operation Correct if necessary Replace or realign igniter Check flame sense signal Sand sensor if coated and or oxidized Check flue piping for blockage proper length elbows and termination Verify proper induced draft blower perform...

Page 49: ...performance Replace if necessary Tighten or correct wiring connection Turn power OFF prior to repair See Vent Flue Pipe section for piping details Replace induced draft blower with correct replacement part Replace integrated control module fuse with 3A automotive fuse Read precautions in Electrostatic Discharge section of manual Replace rollout limit with correct replacement part Normal furnace op...

Page 50: ...properly connected inducer Bad inducer Poor unit ground Faulty integrated control module Check and correct wiring from integrated control module to inducer Check for Blockage in inducer in Vent replace Inducer Check correct unit ground wire Replace bad integrated control module Turn power OFF prior to repair Replace inducer w proper replacement part Read precautions in Electrostatic Discharge sect...

Page 51: ...OPERTY DAMAGE PERSONAL INJURY OR DEATH 51 0005 3M K5 K2 HEAT COOL PARK PARK CIR NEU K8 GAS VALVE HIGH LIMIT AUX LIMIT PRESSURE SWITCH FLAME SENSOR PROBE IGNITOR FP IGN GND MV MV PS HLO HLI CIRCULATOR BLOWER XFMR HOT XFMR NEU 24 VAC TH RO1 RO2 R TR C Y G W COMPRESSOR CONTACTOR COIL THERMOSTAT R Y G W INDUCER IND K3 ROLLOUT SWITCH K1 FACTORY JUMPER FACTORY JUMPER PSO MES80 CES80 TYPICAL SCHEMATIC ME...

Page 52: ...U PURPLE OR ORANGE YL YELLOW 6 7 C BK BLACK GR GREEN BR BROWN PK PINK RD RED GY GRAY BL BLUE WH WHITE RATING OF AT LEAST 105 NOTES TO 115VAC 1Ø 60 HZ POWER SUPPLY WITH OVERCURRENT PROTECTION DEVICE JUNCTION BOX MUST BE WARNING SWITCH WIRING TO UNIT BEFORE SERVICING DISCONNECT POWER LINE H DOOR AND GROUNDED POLARIZED PROPERLY L GND LINE N DISCONNECT N SWITCH TEMP FIELD SPLICE SWITCH PRESS PROT DEVI...

Page 53: ...ontact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN BRAND AMANA BRAND is a registered trademark of Maytag Corporation or its related companies and is used under license All rights reserved Copyright 2019 2020 Goodman Manufacturing Company L P ...

Reviews:

No comments

Brands by name

Popular brands

Load more brands