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26

TROUBLESHOOTING  

Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immedi-
ately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.

TIGHTENING THE CABLES

Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is
slack in the cables before resistance is felt, the cables should be tightened. To tighten the cables, first insert the
weight pins into the centers of the weight stacks. Slack can be removed from the cables in several ways:

See drawing 1. Remove an M10 Nylon Locknut (75),
M10 x 48mm Bolt (23), 90mm Pulley (38), and Cable
Trap (37) from the Double “U”-bracket (41). Reattach
the Pulley and the Cable Trap between a set of holes
closer to the center of the “U”-bracket with the Bolt
and Locknut. Make sure the Cable Trap is turned to
hold the Cable in the groove of the Pulley.

Adjust the 90mm Pulleys (38) attached to the two
Pulley Plates (36 [not shown]) in the same man-
ner.

Do not overtighten the cables. If the cables are overtightened, the top weights will be lifted off the
weight stacks.

If a cable slips off the pulleys repeatedly, it may have become twisted. Remove the cable and re-install it.
If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.

1

2

62 or 63

59

80

37

23

75

41

38

See drawing 2. To tighten the Long Cable (62) or the
Low Cable (63), loosen the M12 Nut (80) away from
the 50mm Washer (59). Screw the Cable into the
Weight Tube (34) and retighten the Nut against the
Washer.

34

Summary of Contents for GGSY69530

Page 1: ...a manufacturer we are com mitted to providing complete customer satisfaction If you have questions or if there are missing or damaged parts we will guarantee complete satis faction through direct ass...

Page 2: ...e cen ter of this manual Remove the PART IDENTIFICATION CHART PART LIST and EXPLODED DRAWING before beginning assembly GOLD S GYM is a registered trademark of Gold s Gym International Inc This product...

Page 3: ...e person at a time 11 Always stand on the foot plate when per forming an exercise that could cause the weight system to tip 12 Never release the butterfly arms leg lever press arm leg press arm lat ba...

Page 4: ...Whether your goal is to tone your body build dramatic muscle size and strength or improve your cardiovascular system the weight system will help you to achieve the specific results you want For your b...

Page 5: ...aside plenty of time and by deciding to make the task enjoyable assembly will go smoothly You may want to assemble the weight system over a couple of evenings Select a Location for the Weight System...

Page 6: ...mm x 60mm Inner Caps 42 into the Left Base 2 Insert four M10 x 53mm Carriage Bolts 83 up through the Left Base 2 Note It may be help ful to place tape over the heads of the Carriage Bolts to hold them...

Page 7: ...ocknuts 75 Do not tighten the Locknuts yet Attach two Backrest Knobs 48 to the Right and Left Uprights 5 6 5 Press a 60mm Square Inner Cap 46 into the Right Leg 7 Attach a Leg Bumper 49 to the Right L...

Page 8: ...asher 93 Attach the Left Leg 8 to the Left Base 2 with the indicated two M10 x 53mm Carriage Bolts 83 and two M10 Nylon Locknuts 75 Do not tighten the Locknuts yet 8 Orient the Left Seat Frame 4 as sh...

Page 9: ...e indicated holes in a Top Weight 31 with grease Slide the Top Weight onto the Weight Guides 9 Make sure that the groove on the Top Weight for the Weight Tube 34 pin is on the bottom of the Top Weight...

Page 10: ...40mm x 60mm Thick Inner Caps 91 into the Left Top Frame Press two 25mm Round Outer Caps 47 onto the Left Top Frame 12 Attach the Left Top Frame 11 to the Weight Guides 9 with two M10 x 78mm Bolts 85...

Page 11: ...the stack of Weights 30 as shown Lubricate the indicated holes in a Top Weight 31 with grease Slide the Top Weight onto the Weight Guides 9 Make sure that the groove on the Top Weight for the Weight...

Page 12: ...Right Base 1 with the Bolt and an M12 Nylon Locknut 95 Do not overtighten the Locknut the Leg Press Arm must be able to pivot easily 19 Lubricate an M12 x 104mm Bolt 67 with grease Attach the Leg Pre...

Page 13: ...grease Slide the Left Fly Pivot 21 onto the indicated axle on the Left Top Frame 11 Set two 25mm Retainer Rings 53 on a 25mm Round Outer Cap 47 Make sure the teeth on the Rings are toward the Cap as s...

Page 14: ...0 Nylon Locknut 75 Attach the right Butterfly Arm 20 to the Right Fly Pivot 22 in the same manner 26 Locate the Butterfly Cable 64 Attach the Cable to the Left Fly Pivot 21 with an M8 x 58mm Shoulder...

Page 15: ...lder Bolt 89 two M8 Washers 90 and an M8 Nylon Locknut 54 31 Locate the Low Cable 63 Route the Cable under a 90mm Pulley 38 Attach the Pulley inside the bracket on the Left Base 2 with an M10 x 45mm B...

Page 16: ...10 Washers 74 two 12mm Spacers 57 and an M10 Nylon Locknut 75 32 33 38 57 57 75 74 38 63 18 8 8 58 58 63 85 75 74 74 16 34 Wrap the Low Cable 63 under a 90mm Pulley 38 Attach the Pulley to the Left Ba...

Page 17: ...50mm Washer 59 onto the Cable and thread the Cable into the left Weight Tube 34 until the Cable is tight Tighten the Nut against the Washer Do not overtighten the Cable into the Weight Tube or the Top...

Page 18: ...me with an M10 x 78mm Bolt 85 two M10 Washers 74 two 17mm Spacers 58 and an M10 Nylon Locknut 75 45 Locate the Long Cable 62 Attach the eyelet on the Cable to the Right Upright 5 with an M10 x 110mm B...

Page 19: ...Upright 5 with an M10 x 45mm Bolt 78 and an M10 Nylon Locknut 75 Make sure that the Cable Trap is turned to hold the Cable in place 50 Remove the M10 Nylon Locknut 75 used in step 48 Wrap the Long Cab...

Page 20: ...Attach the Pulley and a Cable Trap 37 to the second set of holes from the bottom of the Double U bracket 41 with an M10 x 48mm Bolt 23 and an M10 Nylon Locknut 75 Make sure the Cable Trap is turned to...

Page 21: ...e Long Cable 62 as far as it will go Slide a 50mm Washer 59 onto the Cable and thread the Cable into the right Weight Tube 34 until the Cable is tight Tighten the Nut against the Washer 57 Note The ne...

Page 22: ...rt the Pad Tube into the tube on the Left Leg 8 Slide the two Foam Pads 25 onto the Pad Tube as shown Assemble the other Pad Tube 17 to the Leg Lever 18 in the same manner 63 64 28 79 19 24 24 17 17 4...

Page 23: ...veral turns to loosen it Next pull the Knob and slide the Backrest Frame 16 to the desired position Engage the Knob into one of the holes in the Backrest Frame and turn the Knob clockwise until it is...

Page 24: ...sert the Weight Pin so that the bent end touches the weight stack Turn the bent end down Note Due to the cables and pulleys the amount of resistance at each exercise station may vary from the weight s...

Page 25: ...leys and weight guides WEIGHT Top 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 HIGH PULLEY lbs 20 35 51 68 84 100 116 132 148 164 180 196 212 228 244 260 273 AB PULLEY lbs 21 35 51 66 81 96 111 126 141 156...

Page 26: ...37 from the Double U bracket 41 Reattach the Pulley and the Cable Trap between a set of holes closer to the center of the U bracket with the Bolt and Locknut Make sure the Cable Trap is turned to hold...

Page 27: ...e cable traps have been assembled correctly If the cables have not been correctly routed the weight system will not function properly and damage may occur The numbers show the correct route for each c...

Page 28: ...9 3 2 8 10 5 5 4 7 1 Butterfly Cable 64 Length 5 feet 5 inches Low Cable 63 Length 23 feet 2 inches 1 4 6 3 2 28...

Page 29: ...robic exer cise will reshape and strengthen your body plus devel op your heart and lungs PERSONALIZING YOUR EXERCISE PROGRAM Determining the exact length of time for each workout as well as the number...

Page 30: ...copied and used to schedule and record your workouts List the date the exercises performed the resistance used and the numbers of sets and repetitions com pleted Record your weight and key body measur...

Page 31: ...GHT SETS REPS EXERCISE WEIGHT SETS REPS EXERCISE WEIGHT SETS REPS AEROBIC EXERCISE AEROBIC EXERCISE TUESDAY Date WEDNESDAY Date THURSDAY Date FRIDAY Date Make photocopies of this page for scheduling a...

Page 32: ...77 M6 x 16mm Screw 79 M6 x 20mm Screw 96 M8 x 58mm Shoulder Bolt 89 M12 Nut 95 M10 Washer 74 PART IDENTIFICATION CHART Model No GGSY69530 R0903A Refer to the drawings below to identify small parts use...

Page 33: ...Bolt 76 M10 x 60mm Bolt 82 M10 x 78mm Bolt 85 M10 x 70mm Bolt 87 M10 x 80mm Bolt 86 M10 x 67mm Bolt 92 M10 x 110mm Bolt 88 M10 x 123mm Bolt 98 M10 x 78mm Carriage Bolt 84 M12 x 102mm Bolt 81 M12 x 10...

Page 34: ...5mm Retainer Ring 53 40mm x 60mm Inner Cap 42 40mm x 60mm Thick Inner Cap 91 50mm x 75mm Inner Cap 45 50mm Square Inner Cap 43 60mm Square Inner Cap 46 25mm Round Outer Cap 47 25mm Round Inner Cap 65...

Page 35: ...are Inner Cap 47 6 25mm Round Outer Cap 48 2 Backrest Knob 49 2 Leg Bumper 50 4 Weight Bumper 51 4 Round Arm Bushing 52 4 Pivot Bushing 53 4 25mm Retainer Ring 54 2 M8 Nylon Locknut 55 1 Square Bushin...

Page 36: ...35 85 74 58 74 75 75 74 58 74 85 31 30 32 85 74 58 50 58 74 75 58 50 74 85 58 74 75 82 39 40 75 40 39 82 42 74 86 74 86 75 37 37 38 38 23 36 36 6 48 44 75 94 94 75 37 38 23 75 75 85 74 58 85 74 58 74...

Page 37: ...y loss of revenues or profits loss of enjoyment or use costs of removal or installation or other consequential damages of whatsoever nature Some states do not allow the exclusion or limitation of inci...

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