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6

Programming Menu Flowchart

The Aqua Plus’s six menus have many items that allow you to customize the operation of your pool/spa equipment.

The chart below shows the Aqua Plus’s menus as well as each menu’s specific settings.

29

System Maintenance

To maintain maximum performance, it is recommended that you open and visually inspect the cell every 3 months

or after cleaning your filter.  The Aqua Plus will remind you to do this by displaying the message “Inspect/Clean

Cell” after approximately 500 hours of operation.

The Aqua Plus electrolytic cell has a self cleaning feature incorporated into the electronic control’s logic.  In most

cases this self cleaning action will keep the cell working at optimum efficiency.  In areas where water is hard (high

mineral content) or in pools where the water chemistry has been allowed to get “out of balance”, the cell may

require periodic cleaning.

Servicing and Cleaning the Turbo Cell

Turn off power to the Aqua Plus before removing the electrolytic cell.  Once removed, look inside the cell and

inspect for scale formation (light colored crusty or flaky deposits) on the plates and for any debris which has

passed through the filter and caught on the plates.  If no deposits are visible, reinstall.  If deposits are seen, use a

high pressure garden hose and try to flush the scale off.  If this is not successful, use a plastic or wood tool (do not

use metal as this will scratch the coating off the plates) and scrape deposits off of plates.  Note that a buildup on the

cell indicates that there is an unusually high calcium level in the pool (old pool water is usually the cause).  If this is

not corrected, you may to have to periodically clean the cell.  The simplest way to avoid this is to bring the pool

chemistry to the recommended levels as specified.

Mild Acid Washing:

  Use only in severe cases where flushing and scraping will not remove the majority of

deposits.  To acid wash, turn off power to Aqua Plus.  Remove cell from piping.  In a clean plastic container, mix

a 2:1 solution of water to muriatic acid (one gallon of water to two quarts of muriatic acid).  ALWAYS ADD ACID

TO WATER - NEVER ADD WATER TO ACID.  Be sure to wear rubber gloves and appropriate eye protection.

The level of the solution in the container should just reach the top of the cell so that the wire harness compartment

is NOT submerged.  It may be helpful to coil the wiring before immersing the cell.  The cell should soak for a few

minutes and then rinse with a high pressure garden hose. If any deposits are still visible, repeat soaking and rinsing.

Replace cell and inspect again periodically.

Winterizing

The Aqua Plus electrolytic cell and flow detection switch will be damaged by freezing water just as your pool

plumbing would.  In areas of the country which experience severe or extended periods of freezing temperatures, be

sure to drain all water from the pump, filter, and supply and return lines before any freezing conditions occur.  The

electronic control is capable of withstanding any winter weather and should not be removed.

If you are in an area that only experiences occasional freezing conditions, your Aqua Plus system may be set up to

circulate the pool water whenever the air sensor drops to the selected freeze temperature threshold.  Make sure

the air sensor is recording the correct temperature and is NOT located in the direct sunlight to ensure proper freeze

protection operation.

Spring Start-up

When first starting the pool in the spring time, it is highly recommended that you temporarily set the pool and spa

chlorinator settings (Pool Sanitizer & Spa Sanitizer in the Settings Menu) to 0% (off) and then manually shock the

pool with any chlorine based shock product and balance the pool water chemistry per the levels indicated in the

Chlorinator Operation section (page 25).  Make sure to check the salt and stabilizer levels and bring them up to the

recommended levels.  Your local Authorized Aqua Dealer or pool store can recommend the best chemical treat-

ment for your pool.  After the water is clear and balanced, then go back and adjust the pool and spa chlorinator

settings to the appropriate levels.  Test the pool chlorine level weekly and adjust the chlorinator settings up or down

accordingly.

It is usually a good idea to also inspect the cell and clean if necessary at the start of the season.  See instructions

above.

denotes conditional items

default menu

day and time

water temperature

air temperature

chlorinator setting

salt level

reason pump is running (not scheduled)

inspect cell

reason hi-speed is running (not scheduled)

countdown time remaining

heater control status

system manual off

check system error

filter speed

pH/ORP levels

settings menu

spa heater1 temperature

pool heater1 temperature

spa solar temperature

pool solar temperature

superchlorinate

spa chlorinator setting

pool chlorinator setting

spa high/low speed

pool high/low speed

day and time

backlit display light

beeper

teach wireless remote

wireless channel

maintenance menu

pH calibration wizard

clean probe wizard

timers menu

pool filter pump1 or hi-speed
pool filter pump2 or lo-speed

spa

lights

aux1
aux2

valve3

superchlorinate

diagnostic menu

chlorinator diagnostics

instant salt

pH/ORP levels

flow switch

cell temperature sensor

water sensor

air sensor

solar sensor

main software revision

display software revision

chemistry sense software revision

filter bridge/vsc software revision

RF base software revision

6 button spa side software revision

configuration menu

chlorinator

chemistry config. Wizard

pool/spa

filter

heater1

solar

external input

lights
aux1
aux2

valve3

6 button spa side remote

remote menus

7-day or weekend/weekday timeclock

12 hour or 24 hour time format

ºF or ºC

reset to default

Summary of Contents for PL-PLUS

Page 1: ...www goldlinecontrols com 888 921 7665 Automation and Chlorination Operation Manual for models PL PLUS PL PLUS 20 LD C G LINE ON TROLS ...

Page 2: ...nal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment One bonding lug for US models two for Canadian models is provided on the external surface To reduce the risk of electric shock connect the local common bonding grid in the area of the swimming pool spa or hot t...

Page 3: ...perate the Spa Manually 23 Guide Operate the Spa Automatically 23 Set the Heater Temperature 23 Set the Chlorinator Output 23 Start Stop Superchlorination 24 Program a Timeclock 24 Program a CountdownTimer 24 Enter Exit Service Mode 24 Chlorinator Operation Saturation Index 25 Water Chemistry Salt Level 26 Type of Salt 26 How toAdd or Remove Salt 26 System Maintenance Servicing and Cleaning the Tu...

Page 4: ...tch theAqua Plus is also an automatic chlorine generation system for pool and or spa sanitization When enabled see Configuration Menu this operation requires a low concentration of salt sodium chloride in the pool spa water TheAqua Plus automatically converts the salt into freechlorinewhichkillsbacteriaandalgaeinthepool spa Chlorinewillrevertbacktosodiumchlorideafterkilling bacteria Thesereactions...

Page 5: ...sed around a salinepoolwithelectronicchlorinegeneratorinyourparticularlocationandcircumstances NOTE The use of dry acid sodium bisulfate to adjust pool pH is discouraged especially in arid regions where poolwaterissubjecttoexcessiveevaporationandisnotcommonlydilutedwithfreshwater Dryacidcancausea buildupofby productsthatcandamageyourchlorinatorcell Default Display Turn power on at the main panel a...

Page 6: ...n off after 5 minutes of heater cooldown operation If you want to override the heater cooldown simply press the FILTER button again to turn off the filter pump Two Speed or Variable Speed Filter Pump If the pump is currently off simply press the FILTER button to turn onhighspeedoperationofthefilterpump The Filter LEDwillilluminatecontinuously Pressingthe FILTER buttonagainwillswitchtolowspeedopera...

Page 7: ...operation right LED illumi nated PressingthePOOL SPAbuttonagainwillswitchbacktopool only Notethatthefilterpumpwillturnoff whilethepool spavalvesareturning Pool and Spa systems with spa spillover In pool only mode the left LED next to the POOL SPAbutton is illuminated Pressing the POOL SPAbutton will switch theAqua Plus to spa only operation right LED illumi nated Pressing the POOL SPAbutton again ...

Page 8: ...llthroughthevariousitemsintheselectedmenu Multiplepushes ofthebuttonwillrotatethroughallmenuitemsandreturntothestartingpoint Onlymenu itemsthatareapplicabletoyourpoolwillappear Example ifyoudon thaveaspa then no spa related menu items will appear 3 Onceamenuitemhasbeenselectedabove thecurrentsetting selectionwillappear flashing on the display Use the and or keys to change this selection Sometimes ...

Page 9: ...rinator setting spa high low speed pool high low speed day and time backlit display light beeper teach wireless remote wireless channel maintenance menu pH calibration wizard clean probe wizard timers menu pool filter pump1 or hi speed pool filter pump2 or lo speed spa lights aux1 aux2 valve3 superchlorinate diagnostic menu chlorinator diagnostics instant salt pH ORP levels flow switch cell temper...

Page 10: ... you have both solar heat and a conventional heater and the solar priority option is selected Configuration Menu then the conventional heater will only operate when solar heat is NOT available Pool Heater1 Off Adjust the desired pool temperature Off 65 F 66 F 103 F 104 F Off Move to previous next menu item The pool heater setting will only appear if the system has been setup for pool only or pool ...

Page 11: ...e The actual amount of chlorine introduced into the spa is determined by this setting the amount of time the pool operates in spa only mode the water temperature and the amount of salt in the water If the filter pump is running due to the freeze protection feature then the chlorinator will not operate during this time Pool Chlorinator 60 Adjust the desired chlorinator output for pool 0 1 2 3 9 10 ...

Page 12: ...the Aqua Plus and are also displayed as part of the default menu The Aqua Plus is designed to keep the clock running during power outages lasting less than 7 days If power has been off for longer than 7 days then the time may have to be reset Display Light On for 60 sec Toggle between Always On and On for 60 sec Move to previous next menu item This function controls the backlight on the display If...

Page 13: ...o previous next menu item If channel is not changed move to previous next menu item This setting changes the channel to be used by the wireless base station and remote s If the channel is changed and confirmed all of the wireless remotes will have to be retaught This menu will only appear if a wireless base station is connected to the Aqua Plus Timers Menu TheTimers Menu allows you to set all time...

Page 14: ... operation during this programmed time period These include manual operation spa operation or heating operation Refer to page 10 for general notes regarding timeclock programming This menu is only available if the system has been setup for pool and spa During the programmed spa time the Aqua Plus will turn on the filter pump and move the pool spa valves into the spa only position The heater will a...

Page 15: ...e programmed off time it may be because of freeze protection Also manual operation overrides the timeclock This menu will appear only if theAux1 is configured for countdown timer This setting is the time after you manually turn on theAux relay until theAqua Plus automatically turns off the relay You can also manually turn off the relay at an earlier time by pressing theAUX1 button Set Day and Time...

Page 16: ... desired output setting see Settings Menu in the Operation manual If disabled all displays relating to the chlorinator will be suppressed When the chlorinator is enabled theAqua Plus will automatically detect and control anyAqua Rite s that is installed in the system Display Allows for the display of salt default or mineral values Cell Type Selection The Cell Type Menu appears after Display Salt M...

Page 17: ...ns the valves to their previous positions It is programmed in increments of 5 minutes from Manual On Off 0 minutes to 21 00 21 hours The filter is forced on during this time period Spa Spillover When spa spillover is Enabled and Pool and Spa the homeowner will be able to rotate through Pool Only both suction and return valves switched to pool Spa Only both suction and return valves switched to spa...

Page 18: ...ntrolled by commands sent to the pump Lowest Speed This is the lowest speed that the variable speed pump is allowed to run at It is used as the lower limit in the Low Speed Settings Menu Set lowest speed from 10 default to 50 Highest Speed This is the highest speed that the variable speed pump is allowed to run at It is used as the upper limit in the High Speed Settings Menu Also this is the speed...

Page 19: ...ture setting will be used Heater1 Cooldown This feature ensures that the heater cools down before water circulation is stopped When enabled theAqua Plus will continue to run the filter pump for 5 minutes after the heater turns off During this period the filter pump LED will flash and also a Heater Cooldown X XX remaining message will scroll on the display When the filter pump is running and the he...

Page 20: ...erature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa desired temperature settings Depending on the position of the pool spa suction valve the proper temperature setting will be used Solar Extend If Enabled the filter extend logic keeps the filter pump running beyond the normal turn off time if solar heat is still available When solar heat is n...

Page 21: ... Timers Menu in Operation Manual The LIGHTS button can also be used to turn the output off Low Speed of a 2 speed Filter Pump the Aqua Plus will turn on the lights relay whenever the low speed operation of the filter pump is required It is very important that the 2 speed filter pump option be selected under the Filter Config Menu for proper operation Timeclock the lights relay will turn on and tur...

Page 22: ...bled and Disabled default Move to previous next configuration menu WARNING Do not use the Aqua Plus to control an automatic pool cover Swimmers may become entrapped underneath the cover Aux1 Function Manual On Off default the aux relay will alternate between turning on and off when the aux button is pressed There is no automatic control logic Countdown Timer the aux relay will turn on when the AUX...

Page 23: ...olar and super chlorinate for all functions except solar or super chlorinate Valve3 Ext Input Disabled Toggle between Enabled and Disabled default Move to previous next configuration menu Valve3 Function Timeclock default the valve turns on off at the times set for the valve3 timeclock in the Timers Menu see Operations Manual The VALVE3 button can also be used to turn the valve output on or off So...

Page 24: ...he AQL SS 6B to one of the standard Aqua Plus functions The default selections are Button 1 Pool Spa Button 2 Filter Button 3 Lights Button 4 Heater1 Button 5 Aux1 and Button 6 Aux2 Remote Menus Enabled Toggle between Enabled default and Disabled Remote Menus Move to previous next configuration menu This feature will prevent unauthorized access to the Settings Timers and Configuration menus from a...

Page 25: ...n is NOT reversible be careful Maintenance Menu only displays if Sensing System is enabled The Maintenance Menu will be displayed only if the optionalAQL CHEM is used and the Sensing System is enabledintheChemistryConfig Wizard ThismenuisusedtoperformfunctionsrelatingtotheAQL CHEMORP andpHsensingkit pH Calibration Wizard to enter Push to access pH Calibration Wizard Move to previous next menu item...

Page 26: ...ation is the highest priority and will take precedence over other automatically programmed operations At the end of the spa period the Aqua Plus will return to its normally programmed operation state Set the Heater Temperature or turn heater permanently off 1 Pressthe MENU buttonrepeatedlyuntil SettingsMenu isdisplayed 2 Press the button repeatedly until the Spa Heater1 or Pool Heater1 is displaye...

Page 27: ...kday settings Note During the programmed time there may be other automatic or manual operations that prevent the relay valve from operating see a more detailed discussion under Automatic System Operation Timers Menu Aux Timeclock or in Troubleshooting Diagnostic Information Program a Countdown Timer 1 Pressthe MENU buttonrepeatedlyuntil TimersMenu isdisplayed 2 Press the button repeatedly until th...

Page 28: ...lingandstainingwilloccur Usethe chartbelowtodeterminethesaturationindex The pool s chemistry must be balanced BEFORE activating theAqua Plus s chlorinator function NOTE If the pooldoesnothavenewwater addmetalremoverandnon copperbasedalgaecidetothepool permanufacturer s instructions This ensures a quick troublefree transfer to theAqua Plus system ºC ºF Ti Calcuim Hardness Ci Total Alkalinity Ai 53 ...

Page 29: ...son should be minimal This loss is due primarilytotheadditionofwaterbecauseofsplashing backwashing ordraining becauseofrain Saltisnotlost due to evaporation Type of Salt to Use It is important to use only sodium chloride NaCl salt that is greater than 99 0 pure This can be found at most poolstoresin40 80lb bagslabeled foruseinswimmingpools Alternatively usecommonfoodqualityorwater softenersaltthat...

Page 30: ...63 1600 160 73 187 85 213 97 240 109 267 121 293 427 133 195 320 453 145 207 347 480 158 219 373 507 170 231 400 533 182 243 1800 140 64 163 74 187 85 210 95 233 106 257 373 117 169 280 397 127 180 303 420 138 190 327 443 148 201 350 467 159 211 2000 120 100 80 60 20 40 55 45 36 27 9 18 140 117 23 47 64 53 11 21 160 133 27 53 73 61 12 24 180 150 30 60 82 68 14 27 200 167 33 67 91 76 15 30 220 320 ...

Page 31: ...0 9 5 16 4 7 4 22 2 10 0 17 2 8 0 23 3 10 5 6 0 2 7 4 0 2 7 6 0 2 7 6 0 2 7 8 5 3 9 7 0 3 2 9 0 2 2 10 0 4 5 10 0 4 5 14 2 6 3 11 0 5 0 16 0 7 2 13 0 5 9 18 0 8 1 14 0 6 4 19 0 8 6 15 0 6 8 20 0 9 0 5 0 2 3 3 3 2 3 5 0 2 3 5 9 2 7 4 2 2 7 6 7 3 0 8 4 3 8 6 7 3 0 7 5 3 4 9 2 4 2 13 3 6 0 10 8 4 9 15 0 6 7 11 7 5 2 15 8 7 1 12 5 5 6 16 7 7 5 4 0 1 8 2 7 1 8 4 0 1 8 4 0 1 8 5 7 2 6 4 7 2 1 3 3 2 1 5 ...

Page 32: ...o wear rubber gloves and appropriate eye protection Thelevelofthesolutioninthecontainershouldjustreachthetopofthecellsothatthewireharnesscompartment isNOTsubmerged Itmaybehelpfultocoilthewiringbeforeimmersingthecell Thecellshouldsoakforafew minutesandthenrinsewithahighpressuregardenhose Ifanydepositsarestillvisible repeatsoakingandrinsing Replacecellandinspectagainperiodically Winterizing TheAqua ...

Page 33: ...ically return to normal operation after 3 hours During service timed operation the SERVICE LED will flash and the time remaining will be displayed on the remotedisplay keypad s Pressingthe SERVICE buttonagain willreturntheAquaPlustonormal automatic operation Check System Indicator The CHECKSYSTEM LEDwillalertyouwhentheAquaPlusdetectsanyofthefollowingconditionsthatare abnormal and require attention...

Page 34: ...he selected timeout without reachingthedesiredlevel Checkthechemicalsupplyandthe feeder IfbothareOK thetimeoutmayneed to be increased Press the button to reset the alarm and resume dispensing pHCalibrationError WhenusingthepHCalibrationWizardandtheenteredtestresultwasdifferentfrom the measured pH level by 1 0 or more The pH probe may need to be cleaned or replaced ORP Probe Error If the CSM indica...

Page 35: ...or will turn off wait for 15 seconds and then turn on in the opposite polarity If a conventional or solar heater is operating it is likely that the temperature of the water at the cell is higher than the pool spa water temperature displayed on the Aqua Plus default display Instant Salt 3200 PPM save Move to previous next menu item Press to load the Instant Salt into the averaged salt display This ...

Page 36: ...2 40 Display Software remote 08 r3 10 RF Base Software r1 20 ID 1234 Filter Bridge Software r1 00 6B Spa Software Remote A r1 00 Filter VSC Software r1 00 No function No function No function No function No function No function Move to previous next menu item Move to previous next menu item Move to previous next menu item Move to previous next menu item Move to previous next menu item Move to previ...

Page 37: ...34 ...

Page 38: ...35 ...

Page 39: ...process of installation 2 Damageresultingfromimproperinstallationincludinginstallationonpoolslargerthantheproductrating 3 Problems resulting from failure to install operate or maintain the product s in accordance with the recom mendationscontainedintheownersmanual s 4 Problemsresultingfromfailuretomaintainpoolwaterchemistryinaccordancewiththerecommendationsin theownersmanual s 5 Problems resulting...

Page 40: ...decrease pump filtration time Too low add soda ash Too high add muriatic acid Alkalinity 80 120 ppm Salt 2700 3400 ppm Add salt as required to increase Add baking soda to increase Stabilizer 60 80 ppm Add cyanuric acid to increase Calcium 200 400 ppm Add calcium to increase Electrolytic Cell inspect clean Refer to section in manual TEST IDEAL RANGE ADJUSTMENT REQUIRED Drain and add water to decrea...

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