Golden PATRIOT GR575, Service Manual

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Patriot
_SG_REVA_050714
2
Table of Contents
Nomenclature and Contact Information…………………………………………………………………..3
ABOUT THIS SERVICE GUIDE..............................................................................................................4
GR575 Components.................................................................................................................................4-7
S-Drive Wiring Diagram......……………………………………………………………………………...8
S-Drive tiller Interface Socket Details (Connector CN7)...........................................................................8
Patriot Wiring Diagram...............................................................................................................................9
SCENARIO 1: Turn the Key to the On Position and No Power...............................................................10
SCENARIO 2: Batteries will not Charge...........................................…...................................................11
BEEP CODES.....................................................................................................................................12-14
BEEP CODE #2 - Low Battery Voltage...................................................................................................12
BEEP CODE #3 - High Battery Voltage..................................................................................................12
BEEP CODE #5 - Solenoid Brake Trip...............................................................................................12-13
BEEP CODE #6 - Throttle Trip (out of neutral).......................................................................................13
BEEP CODE #7 - Throttle Trip / Speed Control Fault (voltage error).....................................................13
BEEP CODE #8 - Motor Disconnected....................................................................................................14
BEEP CODE #9 - Possible Controller Fault.............................................................................................14
COMPONENT REPLACEMENT INSTRUCTIONS.........................................................................15-23
Controller...................................................................................................................................................15
Drive Wheel...............................................................................................................................................16
Dash...........................................................................................................................................................16
Key Switch, High/Low Switch, and Motor Brushes.................................................................................17
Motor/Brake Assembly........................................................................................................................18-19
Transaxle..............................................................................................................................................18-19
Batteries.................……………………………………………………………………………………....20
Shrouds.................................................................................................................................................21-23
APPENDIX A – HOW TO USE A VOLTMETER……………………………………………………..24
APPENDIX B - HOW TO USE AN OHM METER……………………………………………………25
APPENDIX C - WIRING DIAGRAMS..............................................................................................26-28
ILLUSTRATED PARTS BREAKDOWN..........................................................................................29-48
DASHBOARD AND HAND BRAKE.....................................................................................................49
WIRING DIAGRAM................................................................................................................................50