Golden Eagle 5520 Owner'S Manual Download Page 5

 

5

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IMPORTANT:  Read this entire manual before installing 
and operating this product.  Failure to do so may result 
in property damage, bodily injury, or even death.  Proper 
installation of this stove is crucial for safe and ef

fi

 cient 

operation.

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Install vent at clearances specified by the vent 
manufacturer. 

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If a chimney or creosote 

fi

 re occurs, press the “OFF” 

button immediately. Do not unplug the unit.

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Do not connect the pellet vent to a vent serving any 
other appliance or stove.

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Do not install a 

fl

 ue damper in the exhaust venting 

system of this unit.

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Use of outside air is not required for this unit.   

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Contact your local building of

fi

 cials to obtain a permit 

and information on any additional installation restrictions 
or inspection requirements in your area.

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Do not throw this manual away.  This manual has 
important operating and maintenance instructions 
that you will need at a later time.  Always follow the 
instructions in this manual.

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This appliance is designed for the use of pelletized fuel 
that meet or exceed the standard set by the Pellet Fuel 
Institute(PFI). The use of other fuels will void warranty.

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Never use gasoline, gasoline-type lantern fuel, 
kerosene, charcoal lighter 

fl

 uid, or similar liquids to start 

or ‘freshen up’ a 

fi

 re in this stove.  Keep all such liquids 

well away from the stove while it is in use.

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A working smoke detector must be installed in the same 
room as this product.

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Do not unplug the stove if you suspect a malfunction.  
Turn the ON/OFF SWITCH to ‘OFF’ and contact your 
dealer.

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Your stove requires periodic maintenance and cleaning 
(see “MAINTENANCE ”). Failure to maintain your stove 
may lead to improper and/or unsafe operation.

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Disconnect the power cord before performing any 
maintenance!  NOTE: Turning the ON/OFF Switch to 
“OFF” does not disconnect all power to the electrical 
components of the stove.

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Never try to repair or replace any part of the stove un-
less instructions for doing so are given in this manual.  
All other work should be done by a trained technician.

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Do not operate your stove with the viewing door 
open.  The auger will not feed pellets under these 

* This appliance is a freestanding heater.  It is not intended to be attached to any type of ducting.  It is not a furnace.

Safety Precautions

circumstances and a safety concern may arise from 
sparks or fumes entering the room.

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Allow the stove to cool before performing any maintenance 
or cleaning.  Ashes must be disposed in a metal container 
with a tight 

fi

 tting lid.  The closed container of ashes should 

be placed on a non-combustible surface or on the ground, 
well away from all combustible materials, pending 

fi

 nal 

disposal.

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The exhaust system should be checked monthly during 
the burning season for any build-up of soot or creosote. 

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Do not touch the hot surfaces of the stove.  Educate all 
children on the dangers of a high-temperature stove. 
Young children should be supervised when they are in 
the same room as the stove.

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The hopper and stove top will be hot during operation; 
therefore, you should always use some type of hand 
protection when refueling your stove.  

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A power surge protector is required.  This unit must be 
plugged into a 110 - 120V, 60 Hz grounded electrical 
outlet. Do not use an adapter plug or sever the grounding 
plug. Do not route the electrical cord underneath, in front 
of, or over the heater.  Do not route the cord in foot traf

fi

 c 

areas or pinch the cord under furniture. Do not plug into 
a GFI outlet.

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The heater will not operate during a power outage. If a 
power outage does occur, check the heater for smoke 
spillage and open a window if any smoke spills into the 
room.

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The feed door must be closed and sealed during 
operation.

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Never block free air

fl

 ow through the open vents of the 

unit.

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Keep foreign objects out of the hopper.

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The moving parts of this stove are propelled by high torque 
electric motors.  Keep all body parts away from the auger 
while the stove is plugged into an electrical outlet.  These 
moving parts may begin to move at any time while the 
stove is plugged in.

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Do not place clothing or other 

fl

 ammable items on or near 

this stove. 

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When installed in a mobile home, the stove must be 
grounded directly to the steel chassis and bolted to 
the floor.  WARNING—THIS UNIT MUST NOT BE 
INSTALLED IN THE BEDROOM (per HUD requirements).  
CAUTION—THE STRUCTURAL INTEGRITY OF THE 
MOBILE HOME FLOOR, WALL, AND CEILING/ROOF 
MUST BE MAINTAINED.  



This appliance is not intended for commercial use.

Summary of Contents for 5520

Page 1: ...strictions and installation inspection in your area Save these instructions United States Stove Company 227 Industrial Park Rd P O Box 151 South Pittsburg TN 37380 www USSTOVE com FOR TECHNICAL ASSISTANCE PHONE 866 606 8444 FAX 423 837 2129 Model 5520 Golden Eagle Certified for installations in the USA and Canada This unit is not intended to be used as a primary source of heat La version française...

Page 2: ... Air Supply 12 Special Mobile Home Requirements 12 CONTROL PANEL 13 OPERATION 14 15 Unit Preparation 14 Proper Fuel 14 Pre Start up Check 14 Building a Fire 14 The HOT ROD Automatic Fire Starter 15 Damper Control 15 Opening Door 15 Room Air Fan 15 Re Starting a Warm Stove 15 If Stove Runs Out of Fuel 15 Refueling 15 Shut Down Procedure 15 Safety Features 15 THERMOSTAT INSTALLATION 16 MAINTENANCE 1...

Page 3: ...ason for Purchase Alternative Heat Main Heat Source Decoration Cost Other _________________________ What was the determining factor for purchasing your new U S stove appliance _______ I have read the owner s manual that accompanies this unit and fully understand the Installation Operation and Maintenance of my new U S stove appliance Print Name Signature Date Please attach a copy of your purchase ...

Page 4: ...4 CUT HERE CUT HERE Fold Here Fold Here United States Stove Company 227 Industrial Park Rd P O Box 151 South Pittsburg TN 37380 Fold Here PLACE STAMP HERE ...

Page 5: ...iance is a freestanding heater It is not intended to be attached to any type of ducting It is not a furnace Safety Precautions circumstances and a safety concern may arise from sparks or fumes entering the room Allow the stove to cool before performing any maintenance or cleaning Ashes must be disposed in a metal container with a tight fitting lid The closed container of ashes should be placed on ...

Page 6: ...weight ash under 1 by weight and salt under 300 parts per million Pellets that are soft contain excessive amounts of loose sawdust have been or are wet will result in reduced performance Store your pellets in a dry place DO NOT store the fuel within the installation clearances of the unit or within the space required for refueling and ash removal Doing so could result in a house fire SAFETY AND EP...

Page 7: ...that only a authorized technician install your pellet stove preferably an NFI certified specialist CAUTION DO NOT CONNECT TO OR USE IN CONJUNCTION WITHANYAIR DISTRIBUTION DUCTWORK UNLESS SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS IMPROPER INSTALLATION The manufacturer will not be held responsible for damage caused by the malfunc tion of a stove due to improper venting or installation Call 800 75...

Page 8: ... the left hand side of your pellet stove may need to be greater than the minimum required clearance for suitable access to the control panel FIGURE 3 SIDEWALL CLEARANCES PARALLEL INSTALLATION FIGURE 4 SIDEWALL CLEARANCES CORNER INSTALLATION FIGURE 5 ALCOVE CLEARANCES PARALLEL A Backwall to unit 3 00 76mm B Sidewall to flue 16 00 406mm C Sidewall to top edge of unit 12 00 305mm CORNER D Adjacent wa...

Page 9: ...tallation is over 2 500 feet above sea level We recommend the use of Simpson Dura Vent or Metal Fab pipe if you use other pipe consult your local building codes and or building inspectors Do not use Type B Gas Vent pipe or galvanized pipe with this unit The pellet vent pipe is designed to disassemble for cleaning and should be checked several times during the burning season Pellet vent pipe is not...

Page 10: ...en adjacent to public walkways E Minimum 2 feet 0 61m clearance above any grass plants or other combustible materials F Minimum 3 feet 0 91m clearance from an forced air intake of any appliance G Minimum 2 feet 0 61m clearance below eves or overhang H Minimum 1 foot 0 3m clearance horizontally from combustible wall I Must be a minimum of 3 feet 0 91m above the roof and 2 feet 0 61m above the highe...

Page 11: ...t above the snowdrift line This same installation can be used if your heater is below ground level by simply adding the clean out section and vertical pipe inside until ground level is reached With this installation you have to be aware of the snowdrift line dead grass and leaves We require a 3ft 0 91m minimum vertical rise on the inside or outside of the house The through the wall installation is...

Page 12: ...o the heater Installation SPECIAL MOBILE HOME REQUIREMENTS WARNING DO NOT INSTALL IN A SLEEPING ROOM CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED A working smoke detector must be installed in the same room as this product It must be installed at least 15 feet 4 57 m from the appliance in order to prevent undue triggering of the detector when re...

Page 13: ...l set the room air blower speed to high at any feed rate setting When the HIGH FAN button is pushed the room air fan will switch to its highest setting When this button is pushed again the room air fan will return to its original setting based on the Heat Level Advance setting D RESET TRIM Different size and quality pellet fuel may require adjustment of the 1 feed setting on the Heat Level Advance...

Page 14: ...the entire system more often Poor quality pellets could damage the auger United States Stove Co cannot accept responsibility for damage due to poor quality pellets PRE START UP CHECK Remove burn pot making sure it is clean and none of the air holes are plugged Clean the firebox and then reinstall burn pot Clean door glass if necessary a dry cloth or paper towel is usually sufficient Never use abra...

Page 15: ...s will take 30 to 45 minutes After the stove components stop running the On Off and the BAR GRAPH lights stay on for 10 minutes After the 10 minutes the 3 light on the bar graph will flash and the On Off light will go off To restart refill hopper and press Fuel Feed button until pellets begin to fall into burn pot Press On Off button REFUELING The hopper and stove top will be hot during operation ...

Page 16: ... section of this owner s manu al HIGH LOW THERMOSTAT MODE USE THIS MODE ONLY IF YOU CONNECT A THERMOSTAT When engaged in this mode the stove will automatically switch between two settings When warm enough it will switch to the 1 or low setting The room air blower will also slow to its low est speed The Heat Level Advance setting on the bar graph will stay where it was initially set When the house ...

Page 17: ...creosote should be removed with a brush specifically designed for the type of chimney in use A qualified chimney sweep can perform this service It is also recommended that before each heating season the entire system be professionally inspected cleaned and if necessary repaired To clean the chimney disconnect the vent from the stove INTERIOR CHAMBERS Periodically remove and clean the burn pot and ...

Page 18: ...e exhaust and air intake systems for obstructions Clean and remove any fly ash from the exhaust venting system Clean any screens on the exhaust system and on the outside air intake pipe Turn all of the controls on and make sure that they are working properly This is also a good time to give the entire stove a good cleaning throughout SPRING SHUTDOWN After the last burn in the spring remove any rem...

Page 19: ...he firebox is not properly sealed Make sure the door is closed and that the gasket is in good shape If the ash door has a latch make sure the ash door is properly latched and the gasket is sealing good If the stove has just a small hole for the ashes to fall through under the burnpot make sure the slider plate is in place to seal off the firebox floor 4 Vent pipe is incorrectly installed Check to ...

Page 20: ...e shaft out of the stove After you have removed the shaft inspect it for bent flights burrs or broken welds Remove any foreign material that might have caused the jam Also check the auger tube for signs of damage such as burrs rough spots or grooves cut into the metal that could have caused a jam 8 The auger motor has failed Remove the auger motor from the auger shaft and try to run the unit If th...

Page 21: ... the board is bad SMOKE SMELL COMING BACK INTO THE HOME Possible Causes Possible Remedies Unplug stove first when possible 1 There is a leak in the vent pipe system Inspect all vent pipe connections Make sure they are sealed with RTV silicone that has a temperature rating on 500 degree F or higher Also seal joints with UL 181 AP foil tape Make sure the square to round adapter piece on the combusti...

Page 22: ...be for signs of damage such as burrs rough spots or grooves cut into the metal that could have caused a jam 5 Loose wire or connector Check all wires and connectors that connector to the auger motor high limit switch and the Molex connector 6 Bad control board If the fuse is good the wires and connectors check out good and the high limit switch did not trip test for power going to the auger motor ...

Page 23: ...uit board malfunction Time the fuel feed light at each setting after the stove has completed the startup cycle Make sure the times match the auger timing chart If the auger motor runs constantly the board is bad 8 Combustion blower is not spinning fast enough Test the RPM on the blower after the blades have been cleaned The RPM should be approximately 3000 RPM 9 Bad Pellets Applies to GLASS SOOT S...

Page 24: ...24 Parts Diagram ...

Page 25: ...891161 Weld Bot Plate Retainer 1 29 891195 Bracket Drive Motor 1 30 891169 Hose Heater 3 in 31 80488 Drive Motor 1 32 83529 Hairpin 1 33 86628 Weldment Exhaust Duct 1 34 88117 Gasket Exhaust Duct 1 35 80473 Blower Exhaust 1 36 88100 Gasket Exhaust Blower 1 37 80610 Thermodisc POF Low Limit 1 38 891987 Plastic Knob 1 39 69663 Damper Assembly 1 40 80619 Igniter Cartridge 1 41 86633 Weldment Igniter ...

Page 26: ...284 Silicone Sealant Black 10 1 Oz 0 9 6 891979 Door Glass 1 7 25904 Clip Glass 3 8 25905 Air Wash Plate 1 9 83278 7 32 Id X 1 2 Od X 3 64 Fl W 3 10 83202 10 24 X 3 8 Ph Pn Hd Ms 6 11 C D 040 Door Handle 1 12 83547 Washer 11 32 Id X 11 16 Od X 1 16 Thk 4 13 83903 Spring 1 14 83546 5 16 18 Jam Nut 1 15 C S 4080 Door Handle Cam 1 16 83338 5 16 18 Lock Nut 1 17 88174 Gasket Flat Glass 3 16T X 3 8W 3 ...

Page 27: ...27 Wiring Diagram Exceptional Heat Outstanding Value BRECKWELL ...

Page 28: ...TING ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMA TION AS SHOWN IN THIS LIST P O Box 750 Bridgeport AL 35740 866 606 8444 www Usstove com How to Order Repair Parts 1 THE PART NUMBER 2 THE PART DESCRIPTION 3 THE MODEL NUMBER ___________________________ 4 THE SERIAL NUMBER ____________________________ ...

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