Gold Medal 2023E Instruction Manual Download Page 18

Page: 18 / 29

Astro Pop 16 oz.

Model No. 2023E, 2023XE, 2023XEN

Page 18

www.gmpopcorn.com

16 oz. Kettle Assembly (55166E, 55166XE) – Kettle Bottom –

Parts List

Item

Part Description

Part Number

55166E

55166XE

16OZ KETTLE BOTTOM ASSY (Complete Assy.)

55201

55201EX

1 HEAT TRANSFER PLATE (beneath heat element)

67890

2 KETTLE GASKET

41598

3 KETTLE WELDMENT

67892

4 ¼ - 20 SERRATED LOCK NUT

46311

5 ELEMENT CLAMP (6 required)

67894

6 1550 TUBULAR HEAT ELEMENT

67014

67014EX

7 8-32 TOP LOCK NUT

67943

8 KETTLE SHELL ASSEMBLY (has Pivot Pins

attached)

41081

9 KETTLE LEAD ASSEMBLY

55176

10 8-32 x 3/8 SLT HWHW M/S (fastens Nameplate

to Jct. Box, and fastens Jct. Box to Kettle)

42044

11 JUNCTION BOX

47393

12 KETTLE CONDUIT LABEL

82840

13 DUMP HANDLE ASSEMBLY (assembly includes

Handle, Knob, 2 SQ HD Screws, and Key)

47102

14 DUMP HANDLE KNOB

47110

15 DUMP HANDLE

47707

16 3 1/8 X ½ WOODRUFF KEY

41730

17 5/16 – 18 X ½ SQ HD SCREW

47725

18 5/16 – 18 X 3/8 SQ HD SCREW (holds key)

47662

19 PIVOT PIN

41426

20 1/4-20 ACORN NUT

42229

21 1/4-20 X 3/8 BUTTON HEAD

12492

Summary of Contents for 2023E

Page 1: ... 2021 Gold Medal Products Co Part No 41474 Instruction Manual 10700 Medallion Drive Cincinnati Ohio 45241 4807 USA Astro Pop 16 oz Model No 2023E 2023XE 2023XEN ...

Page 2: ...e warranty and may cause a dangerous condition This appliance is not intended to be operated by means of an external timer or separate remote control system NEVER make alterations to this equipment Read the Installation Operating and Maintenance Instructions thoroughly before installing servicing or operating this equipment 014_020416 WARNING To avoid burns DO NOT touch the kettle or any heated su...

Page 3: ... or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Unit to be in a supervised location Install unit on a level surface Locate machine in a protected environment Note Improvements are always being made to Gold Medal s equipment This information may not be the latest available for your p...

Page 4: ...1 800 543 0862 Model Description The Astro Pop is a 16 oz popcorn popper Items Included with this Unit Setup This unit has been tested at the factory 1 Remove all packaging and tape prior to operation 2 Place the unit on a sturdy level base 3 The Popper blower vents out the top of unit allow adequate clearance for airflow 4 The door knobs are shipped facing the inside of the machine Re adjust knob...

Page 5: ...rtz and Wattage requirements We recommend this equipment be on a dedicated and protected circuit Failure to wire properly will void the warranty and may result in damage to the machine It is Gold Medal Products Co s recommendation that this machine be plugged directly into a wall outlet The use of extension cords is not recommended due to safety concerns and may cause sacrificed and or reduced per...

Page 6: ...he LED lighting and sign WARMER SWITCH This switch operates the forced air popcorn crisping system KETTLE MOTOR SWITCH This switch operates the popcorn agitator motor This switch must be on at all times when popcorn popped and un popped is present in the kettle This switch activates the exhaust fan KETTLE HEAT SWITCH This switch turns on the heat elements located in the popcorn kettle by sending p...

Page 7: ...quid As a check dispense oil into a measuring cup first then use that oil for the first popping cycle 1 Turn all switches ON 2 Kettle is ready to pop about 4 minutes when the Load Dump Light and Audible Signal beeper if enabled turn ON 3 Lift kettle lid pour in popcorn and Flavacol then add oil close lid if equipped press the Red Oil Dispense PB Switch to add oil light and beeper will turn OFF in ...

Page 8: ...nd equipment failure will result The warranty does not cover parts that are damaged due to improper cleaning Daily Kettle Cleaning Instructions 1 Turn the power switch OFF and unplug the unit CAUTION A hot kettle will cause burns if you touch it Allow kettle to cool at least 1 hour before attempting to clean DO NOT use ice or water to cool down a hot kettle Severe kettle damage will result and ste...

Page 9: ... pans accessories and take them to the sink to clean with soap and water then rinse and dry 4 Clean under corn pan to remove all popcorn bits and seeds with a vacuum as needed then wipe the area with a clean dry cloth to remove any grease 5 Wipe clean the area above the corn pan and exterior surfaces using a clean SLIGHTLY damp cloth to remove any grease from the glass and cabinet cloth may be SLI...

Page 10: ...ficiency Steps to Clean Filter 1 Turn unit OFF and allow it to cool before removing filter Filter is located inside the popcorn machine above the popping kettle 2 Remove filter by gripping the filter itself and pulling straight down 3 Clean filter in warm soapy water then rinse and allow to dry overnight Replace filter by putting it into the slot and pushing upward Make sure the filter frame is fl...

Page 11: ...ettle cook surface and the shaft reference image shown Once adjusted re tighten the set screw in the set collar above the crossbar to secure shaft in place 4 Adjust clearance between the bottom of the crossbar and the lower set collar to 1 32 1 mm thickness of a dime reference image shown Once adjusted re tighten set screw to secure in place 5 To check for proper adjustment make sure the stir rod ...

Page 12: ... when cleaning 008_012221 DANGER Improper installation adjustment alteration service or maintenance can cause property damage injury or death Any alterations to this equipment will void the warranty and may cause a dangerous condition This appliance is not intended to be operated by means of an external timer or separate remote control system NEVER make alterations to this equipment Read the Insta...

Page 13: ... Setpoint Temperature This is factory set DO NOT adjust 2 Signal to Dump If you want the signal to dump to be a little sooner or later you can adjust the Kettle Dump potentiometer see image below Turn clockwise CW to signal sooner counterclockwise CCW to signal later 3 The patented Overshoot circuit is tuned for the kettle DO NOT adjust this potentiometer 4 The Audible Signal to Dump has three opt...

Page 14: ... Setpoint Temperature This is factory set DO NOT adjust 2 Signal to Dump If you want the signal to dump to be a little sooner or later you can adjust the Kettle Dump potentiometer see image below Turn clockwise CW to signal sooner counterclockwise CCW to signal later 3 The patented Overshoot circuit is tuned for the kettle DO NOT adjust this potentiometer 4 The Audible Signal to Dump has three opt...

Page 15: ...rvicing this unit 3 When ordering please include part number part name and quantity needed 4 Please include your model number serial number and date of manufacture located on the machine nameplate data plate with your order 5 Address all parts orders to Parts Department Gold Medal Products Co 10700 Medallion Drive Cincinnati Ohio 45241 4807 or place orders by phone or online Phone 800 543 0862 513...

Page 16: ...EEDLE BEARING 47106 10 SPUR GEAR KIT Includes 2 gears with set screws Always replace Agitator Spur Gear and Kettle Drive Motor Gear as a set 47059K 11 10 32 X 3 16 SET SCREW 41742 12 AGITATOR SHAFT ASSEMBLY 41093 13 ID X 7 8 OD SET COLLAR 47326 14 20 X 3 16 SET SCREW 47751 15 OIL TUBE W FUNNEL 41239 Complete Kettle Assembly See Kettle Bottom Assy section for parts breakdown includes Handle Assembl...

Page 17: ...gmpopcorn com 16 oz Kettle Assembly 55166E 55166XE Kettle Bottom Element View 55199E Kettle Element 55199E Kettle Bottom Assy 55199E exp views Kettle Bottom Assembly View 20 21 19 17 18 16 15 14 13 Dump Handle Assembly includes Knob 1 2 3 7 6 5 4 8 9 10 11 12 ...

Page 18: ...4EX 7 8 32 TOP LOCK NUT 67943 67943 8 KETTLE SHELL ASSEMBLY has Pivot Pins attached 41081 41081 9 KETTLE LEAD ASSEMBLY 55176 55176 10 8 32 x 3 8 SLT HWHW M S fastens Nameplate to Jct Box and fastens Jct Box to Kettle 42044 42044 11 JUNCTION BOX 47393 47393 12 KETTLE CONDUIT LABEL 82840 82840 13 DUMP HANDLE ASSEMBLY assembly includes Handle Knob 2 SQ HD Screws and Key 47102 47102 14 DUMP HANDLE KNO...

Page 19: ...HT 2 3 41351 ALL FEMALE HINGE LONG LEFT 2 4 41014 ALL ASTRO DOOR 2 5 41017 ALL DROP PANEL ASSEMBLY 1 6 41013 ALL DOOR KNOB 2 7 47561 ALL MAGNETIC CATCH 1 8 41340 ALL MAGNETIC CATCH BRACKET 1 9 41838 ALL OLD MAID PAN 1 10 41349 ALL MALE HINGE SHORT LEFT 2 11 41352 ALL FEMALE HINGE LONG LEFT 2 12 67848 ALL INSPECTION COVER 1 13 41282 ALL CASE BOTTOM RUBBER FEET 4 1 2 3 4 5 6 7 8 9 10 11 12 13 ...

Page 20: ...CH OIL PUMP 41031 41031 8 PILOT LIGHT GREEN 48660 48660EX 9 BOX FILTER not shown 69850 69850 10 FILTER SPRING CLIPS 62666 62666 11 LED REPLACEMENT NO PLATE 100544 100544 12 SET COLLAR 47225 47225 13 SET SCREW 47226 47226 14 HANGER ARM FRONT 47262 47262 15 HANGER ARM REAR 47228 47228 16 SPUR GEAR KIT Includes 2 gears with set screws Always replace Agitator Spur Gear and Kettle Drive Motor Gear as a...

Page 21: ...Astro Pop 16 oz Model No 2023E 2023XE 2023XEN Page 21 www gmpopcorn com Corn Pan and Blower Assembly Parts Breakdown 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 22: ...EEL 1 47355 2023E 120V 400W HEAT ELEMENT 47732 2023XE XEN 240V 400W HEAT ELEMENT 6 47385 ALL THERMOSTAT WARMER 1 47563 2023E WARMER BLOWER ASSEMBLY 47563EX 2023XE XEN WARMER BLOWER ASSEMBLY 8 41838 ALL OLD MAID PAN 1 44073 2023E STRAIN RELIEF 2 82220 2023XE XEN STRAIN RELIEF 2 10 47358 ALL RUBBER PAD 1 11 47985 ALL TOP MOUNTING ANGLE 1 12 47542 ALL TUNNEL COVER WELD ASSEMBLY 1 13 47545 ALL WARMER ...

Page 23: ...op 16 oz Model No 2023E 2023XE 2023XEN Page 23 www gmpopcorn com Dome Interior View Parts Breakdown 2 3 4 5 6 7 8 9 10 13 11 14 15 16 17 18 19 For Power Cord not shown see Parts List 1 12 LED Bulb Assembly 12a ...

Page 24: ...AKER 48659 2023XE XEN 10A CIRCUIT BREAKER 8 47208 ALL TERMINAL BLOCK 9 89087 ALL 240VAC TRANSIENT FILTER 41640 2023E 8W 120V FOIL ELEMENT 41640EX 2023XE XEN 8W 230V FOIL ELEMENT 11 47199 ALL BLOWER PLUG AND CORD 12 55586 ALL POWER SUPPLY 24VDC 60W 12a 55624 ALL 60W POWER SUPPLY BRACKET 13 41047 ALL OIL LINE TUBING 14 67841 ALL EXHAUST BLOWER BOX 15 41526 ALL DOME SPACER 16 67842 ALL TEMPRATURE CON...

Page 25: ...Astro Pop 16 oz Model No 2023E 2023XE 2023XEN Page 25 www gmpopcorn com Lighting Assembly Parts Breakdown 1 3 2 5 7 6 4 9 9 11 11 10 8 ...

Page 26: ...1301 LED LED POPCORN SIGN 1 2 55379 LED 1W LED STRIP 2 3 55394 LED 24VDC 20W POWER SUPPLY 1 4 67420 NEON END CAP Not Shown 2 5 67417 NEON NEON SIGN COVER 1 6 55231 NEON 12V POWER SUPPLY 1 7 67517 NEON NEON SIGN BOTTOM BRACKET 2 8 45003 NEON NEON SIGN ASSEMBLY 1 9 67438 NEON EXTRUSION 2 10 69708 NEON LED POPCORN SIGN 1 11 47562 ALL WIRE HARNESS 1 ...

Page 27: ...Astro Pop 16 oz Model No 2023E 2023XE 2023XEN Page 27 www gmpopcorn com WIRING DIAGRAM Model 2023E ...

Page 28: ...Astro Pop 16 oz Model No 2023E 2023XE 2023XEN Page 28 www gmpopcorn com WIRING DIAGRAM Model 2023XE 2023XEN ...

Page 29: ...UR PART INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF In no event shall Gold Medal Products Co be liable for special incidental or consequential damages No claim under this warranty will be honored if the equipment covered has been misused neglected damaged in transit or has been tampered with or changed in any way ...

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