Go Rhino 3000 Series Installation Instructions Manual Download Page 4

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REV.01

INSTALLATION INSTRUCTIONS

PARTS INCLUDED IN THIS LIST:

ITEM QTY.

PART

NUMBER

DESCRIPTION

ITEM QTY.

PART

NUMBER

DESCRIPTION

Top Tube

Headlight Protector (Passenger)

Center Channel

Headlight Protector (Driver)

Step Tube

Upper Bracket (Passenger)

Side Plate

Upper Bracket (Driver)

Brush Guard (Passenger)

Lower Bracket (Passenger)

Brush Guard (Driver)

Lower Bracket (Driver)

Summary of Contents for 3000 Series

Page 1: ...accept responsibility for third party charges labor and or third part replacement modifications Some modifications may void the factory warranty Exercise due diligence when installing this product The manufacturer and distributors of this product do not accept any responsibility for vehicle damage or personal injury resulting from the installation of this product Careless installation and operatio...

Page 2: ...protect all exposed wiring and electrical connections INSTALLATION INSTRUCTIONS MAINTENANCE AND CARE Always perform regular inspections and maintenance on mounts and related fasteners Periodically check and tighten all fasteners Stripped fractured or bent fasteners must be replaced After washing the vehicle make sure to fully dry all surfaces In areas with cold temperatures make sure to wash the p...

Page 3: ...o or visit http www gorhino com Installation Videos 2016 Go Rhino Products All rights reserved ITEM QTY PART NUMBER DESCRIPTION TORQUE ITEM QTY PART NUMBER DESCRIPTION TORQUE A 2 AST T419 1 4 X 3 4 Button Head Bolt 8 ft lbs J 6 AST T131 1 2 x 1 Hex Bolt 75 ft lbs B 8 AST T187 5 16 x 1 Button Head Bolt 16 ft lbs K 10 AST RPR06 1 2 Lock Washer C 8 AST RP16 5 16 Flat Washer L 10 AST RP06 1 2 Flat Was...

Page 4: ...DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION 1 1 Top Tube 7 1 Headlight Protector Passenger 2 1 Center Channel 8 1 Headlight Protector Driver 3 1 Step Tube 9 1 Upper Bracket Passenger 4 2 Side Plate 10 1 Upper Bracket Driver 5 1 Brush Guard Passenger 11 1 Lower Bracket Passenger 6 1 Brush Guard Driver 12 1 Lower Bracket Driver ...

Page 5: ...olts 4 3 8 flat washers 4 3 8 lock washers and 4 3 8 hex nuts Do not tighten Step 5 Position the driver side brush guard up to the grille guard assembly Loosely attach the bottom of the brush guard to the grille guard side plate using 1 3 8 X 1 hex bolt and 1 3 8 lock washer Attach the top of the brush guard to the side plate using 2 5 16 X 1 button head bolts 2 5 16 flat washers and 2 5 16 lock n...

Page 6: ...k to the frame rail using an 18mm socket and 18mm wrench Fig 1 2 Step 2 Remove the tow hook by pulling the tow hook out of the frame from the front of the bumper then remove the foam tow hook access cover from behind the bumper Note the foam access cover will not be reinstalled Fig 1 Remove nut and bolts securing the driver side tow hook to the frame Fig 2 Foam Access Cover Driver Side Shown Drive...

Page 7: ...l rights reserved Vehicles equipped with factory tow hooks Step 3 Cut and remove the area of the bumper lower cover to clear the mounting bracket Fig 3 Repeat step 1 through 3 for the passenger side Fig 3 Bumper lower cover Driver side shown Cut and remove area ...

Page 8: ... the bumper position the driver side mounting bracket through the opening in the bumper lower cover and up to the side of the frame align the upper hole in the mounting bracket with the M12 t bolt then secure the mounting bracket to the side of the frame using the M12 t bolt 1 flat washer 1 lock washer and 1 M12 hex nut Leave the nut and t bolt loose Step 6 Align the hole in the mounting bracket w...

Page 9: ... reserved Vehicles without factory tow hooks Step 1 1 On each side of the vehicle cut and remove the area of the bumper lower cover to clear the mounting brackets Fig 5 Repeat step 1 1 for the passenger side Fig 5 Driver side shown Cut and remove area Bumper lower cover ...

Page 10: ... the side of the frame Note To ease installation use the supplied pull wire to fish the t bolts from the opening and out through holes in the frame Step 3 1From the front of the bumper position the driver side mounting bracket through the opening in the bumper lower cover and up to the side of the frame align the holes in the mounting bracket with the M12 t bolts then secure the mounting bracket t...

Page 11: ...pins up remove push pins and lift radiator cover off This will allow access to the bolts securing the top of the grille Fig 7 Fig 7 Step 8 Using a 10mm socket and ratchet remove the 4 screws 2 per side securing the top of the grille Fig 8 Working from side to side gently pull outward on the grille to unsnap the clips by the head lights and from the sides and center of the grille Remove the grille ...

Page 12: ...g a 13mm socket remove the 2 hex bolts Step 10 Position the driver side upper bracket behind the inner bumper bracket align the upper bracket with the holes in the inner bumper bracket and bumper then reinstall the factory hex bolts Fig 10 Leave the hex bolts loose Repeat to install the passenger side upper bracket Fig 9 Fig 10 Passenger side shown Passenger side shown 9 Factory hex bolts Factory ...

Page 13: ...l rights reserved Step 11Adjust the position of the upper brackets so the mounting surface of the upper brackets that attach to the grille guard are 39 7 16 apart then tighten the factory hex bolts Fig 11 Step 12 Reinstall the grille radiator cover Fig 11 39 7 16 ...

Page 14: ...he outside of the upper and lower mounting brackets Step 14 Align the holes in the grille guard with the holes in the upper and lower mounting brackets and attach the grille guard to the upper and lower mounting brackets using the supplied x 1 hex bolts flat washers lock washers and hex nuts Fig 12 Fig 12 Driver side shown J K L M J K L M 12 10 ...

Page 15: ... Products All rights reserved Step 15 Align the grille guard assembly with the vehicle and tighten all factory and or supplied nuts and bolts attaching the mounting brackets to the vehicle and attaching the grille guard to the mounting brackets Fig 13 ...

Page 16: ...y for any breach of the limited warrant ies Go Rhino disclaims all other warranties except to the extent that any such warranty cannot be validly disclaimed under applicable law Finish Limited Warranty Limited lifetime on stainless steel products after April 2004 5 year warranty on black powder coat products 5 year warranty on chrome products This warranty does not cover exposed welds Finish warra...

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Go Rhino 3000 Series, Installation Instructions Manual

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