Go Power GP-IC-2000 Page 1 User Manual Download

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INVERTER/CHARGER

User Manual

GP-IC-2000

GP-IC-3000

Worldwide Technical Support and Product Information

gpelectric.com

Go Power!

201-710 Redbrick Street Victoria, BC, V8T 5J3
Tel: 1.866.247.6527

79497_MANUAL_GP-IC-Series_RevH

Summary of Contents for GP-IC-2000

Page 1: ... User Manual GP IC 2000 GP IC 3000 2019 Go Power Worldwide Technical Support and Product Information gpelectric com Go Power 201 710 Redbrick Street Victoria BC V8T 5J3 Tel 1 866 247 6527 79497_MANUAL_GP IC Series_RevH ...

Page 2: ... sells the IC Series allows you to enjoy the luxuries that electricity provides with or without a campsite hookup This manual will aid in the process of installing the Go Power IC Se ries Inverter Charger Please read and understand this manual before installing the Go Power IC Series Inverter Charger Please retain this manual for future reference Record the unit s model and serial number below It ...

Page 3: ... 3 6 3 GFCI GROUND FAULT CIRCUIT INTERRUPTION OUTLETS 25 3 6 4 AC TERMINAL BLOCK CONNECTIONS 26 3 6 5 AC CABLE CONNECTIONS 27 3 6 6 AC WIRING 1 Single Phase 30A Service Single IN Single OUT 29 3 6 7 AC WIRING 2 Single Phase 30A Service Single IN Single OUT 30 3 6 8 AC WIRING 3 Split Phase 50A Service Dual IN Dual OUT Option 1 31 3 6 9 AC WIRING 4 Split Phase 50A Service Dual IN Dual OUT Option 2 3...

Page 4: ...nance Improper operation may have a risk of electric shock or damage to equipment and property General Safety WARNING Limitations on Use CAUTION Equipment Damage This equipment is NOT intended for use with life support equipment or other medical equipment or devices This product is designed for indoor compartment installation It must not be exposed to any liquids or moisture of any type Only use c...

Page 5: ... by the equipment may be impaired Equipment Safety WARNING Lethal Voltage Review the system configuration to identify all possible sources of energy Ensure ALL sources of power are disconnected before performing any installation or maintenance on this equipment Confirm that the terminals are de energized using a validated voltmeter rated for a minimum 1000 VAC and 1000 VDC to verify the de energiz...

Page 6: ...r other electrical parts Never charge a frozen battery Never use old or untested batteries Check each battery s label for age type and date code to ensure all batteries are identical If a battery must be removed always remove the grounded terminal from the battery first Make sure all devices are de energized or disconnected to avoid causing a spark IMPORTANT Use the battery types recommended by Go...

Page 7: ...le or current The specifications in this manual are for reference purposes only and are subject to change without notice For additional information please see www gpelectric com DISCLAIMER Go Power disclaims liability for any direct indirect or incidental damages caused by or in case of installation not performed following the instructions and cautions in this manual Go Power will refuse requests ...

Page 8: ...Use this port to connect the battery temperature sensor to the Inverter Charger Mounting Flange Use this to secure the Inverter Charger to the mounting surface Negative DC Terminal Use this connection point to secure the battery bank negative cable to the Inverter Charger Always ensure the DC terminal cover is used to protect this terminal Positive DC Terminal Use this connection point to secure t...

Page 9: ...ip Switches Reserved for future use Exhaust Air Vents These cut outs are used as ventilation openings Air is drawn in through the front of the Inverter Charger and passes through to keep the electronics cool for optimum performance Serial Number Label This label displays the unit serial number date of manufacture and Inverter Charger specifications AC Input Circuit Breaker CB1 CB2 These circuit br...

Page 10: ...12 CELLULES WARNING THIS EQUIPMENT EMPLOYS COMPONENTS THAT TEND TO PRODUCE ARCS OR SPARKS TO PREVENT FIRE OR EXPLOSION DO NOT INSTALL IN COMPARTMENTS CONTAINING BATTERIES OR FLAMMABLE MATERIALS RISK OF ELECTRIC SHOCK USE ONLY THE GROUND FAULT CIRCUIT INTERRUPTER RECEPTACLE OR CIRCUIT BREAKER SPECIFIED IN THE INSTALLATION AND OPERATING INSTRUCTIONS SUPPLIED WITH THIS UNIT OTHER TYPES MAY FAIL TO OP...

Page 11: ...ata is used to provide optimum battery charging even during extreme temperature changes GENERAL INFORMATION Temperature Sensor SHORE POWER UNIT READINGS INVERTER ON OFF CHARGER ON OFF ENTER SET BACK UNIT SETUP REMOTE SETTINGS 2 7 REQUIRED TOOLS AND MATERIALS Required Tools a 13mm or adjustable wrench b Screwdriver Phillips Flathead c Wire strippers and cutters d Electric hand drill and drill bits ...

Page 12: ...ICAL SYSTEM OVERVIEW The following diagrams on pages 12 15 show how the IC Series is typically installed in a mobile RV application The diagrams show where the Inverter Charger is installed and how the mobile power system can be integrated with a Go Power RV Solar Kit sold separately by Go Power please contact us directly ...

Page 13: ...able to Battery Bank Battery Bank Cables From Solar Charge Controller GP IC Remote AC Power OUTPUT to RV appliances IC Series Inverter Charger IC Series Inverter Charger Cables to from Battery Bank AC Power INPUT from Shore Power Generator Fuses Breakers not shown INSTALLATION ...

Page 14: ...Transfer Switch Solar Panel Solar Panel Solar Charge Controller Refrigerator Vent Cover or Cable Entry Plate Fuse Battery Temperature Sensor Typical RV Solar Kit sold separately by Go Power To Battery Bank To Battery Bank Earth Ground RV Boat Ground INSTALLATION ...

Page 15: ...ower 120 240 VAC el Sub Panel 120 VAC 240 VAC cabin install Remote Control Optional Battery Disconnect Switch not required if circuit breaker is used Battery Bank Fuse or Circuit Breaker IC Series Inverter Charger DC Panel 120 VAC INSTALLATION ...

Page 16: ...mount the Inverter Charger in a zero clearance compartment Do not cover the ventilation openings Overheating and mechanical failure may occur 4 FIRE Install the Inverter Charger away from the battery bank away from any flammable or combustible material paper flammable liquids gasoline cloths that may be ignited by heat sparks or flames Never place the Inverter Charger directly above the battery ba...

Page 17: ...MONTER LE PRODUIT DANS UN COMPARTIMENT SANS AUCUN DÉGAGEMENT RISQUE DE SURCHAUFFE RISQUE DE DÉCHARGE ÉLECTRIQUE NE PAS RETIRER LE COUVERCLE NE CONTIENT AUCUNE PIÈCE SUSCEPTIBLE D ÊTRE RÉPARÉE PAR L UTILISATEUR CONFIEZ L ENTRETIEN À DU PERSONNEL QUALIFIÉ POUR RÉDUIRE LES RISQUES DE DÉCHARGE ÉLECTRIQUE NE PAS L EXPOSER À LA PLUIE OU À LA PULVÉRISATION L ORIENTATION DE LA POLARITÉ DES PILES DOIT ÊTRE...

Page 18: ...ecommended to use additional non metallic cable strain relief clamps mounted outside the Inverter Charger These will ease the torque and leverage forces which could be present at the cable entry exit locations Torque all AC and DC wiring connections including the manufacturer s side of the mounting block to 16 in lbf 1 8 N m make sure the connections are secure and re check all connections periodi...

Page 19: ...attery bank and the Inverter Charger unit should be minimized except from the over current and battery disconnect devices All additional connection points will cause extra voltage drops The Battery bank voltage must match the DC voltage required by the IC Series which is 12V Do not connect a 24V battery bank to the Inverter Charger All DC cable wire terminations should use crimped and sealed coppe...

Page 20: ...ker should be installed within 18 45cm of the battery The fuse required for DC Cable lengths up to 5ft is detailed in the above table In all installations a battery disconnect switch is required If you install a circuit breaker for overcurrent protection this will suffice as a disconnect switch If you install a fuse for overcurrent protection then a separate disconnect switch will need to be insta...

Page 21: ...ting overcharging in warm temperatures and undercharging in cold temperatures The BTS provides the Inverter Charger with precise battery temperature information to automatically adjust the absorb and float charge voltage set points If the BTS is NOT installed and the battery bank is subjected to large temperature changes the battery life will be reduced Install the battery temperature sensor ring ...

Page 22: ...ystem batteries should be the same size type rating and age Do not use old or untested batteries WARNING The Inverter Charger is not reverse polarity protected If the Inverter Charger is wired incorrectly severe damage will occur and will not be covered by the warranty It is advised to clearly mark the positive and negative cables coming from the battery bank Use red and black electrical tape to c...

Page 23: ...H 12 VDC 100 AH 6 VDC 200 AH 6 VDC 200 AH 12 VDC 400 AH 6 VDC 200 AH 6 VDC 200 AH 6 VDC 200 AH 6 VDC 200 AH 12 VDC 600 AH 6 VDC 200 AH 6 VDC 200 AH 6 VDC 200 AH 6 VDC 200 AH VDC 0 AH 6 VDC 200 AH 12 VDC 200 AH VDC 0 AH 2 VDC 00 AH 12 VDC 200 AH 12 VDC 100 AH 12 VDC 100 AH 12 VDC 100 AH 12 VDC 100 AH 12 VDC 400 AH 12 VDC 100 AH 12 VDC 100 AH 12 VDC 100 AH 12 VDC 100 AH 12 VDC 600 AH 12 VDC 100 AH 1...

Page 24: ...nut DC grounding involves proper grounding of the negative terminal of the battery the DC panel and the DC side of the Inverter Charger The DC panel is normally used to connect the batteries and distribute DC power to the Inverter Charger and to the other DC loads A common earth ground should be used to bond the Inverter Charger negative bus bar and the negative battery terminal All connections mu...

Page 25: ... and Hot 2 is supplying 15A the current in the neutral will be 5A Dual Input This source has 4 lines 2 Hot lines one neutral and one ground The 2 Hot Lines are 120VAC and are in phase and must come from the same source The voltage between the 2 hot lines is zero The voltage between each hot line and the neutral is 120VAC and the voltage between the neutral and the ground is approximately zero Beca...

Page 26: ...t be disconnected See section 3 6 11 3 6 5 AC CONDUCTOR WIRING Make sure the IC Series is fully disconnected from the battery bank and no AC power is connected to the Inverter Charger before commencing any AC wiring connections Tighten terminal blocks on both sides periodically to correct torque specs AC INPUTS WIRING 50A Dual IN Dual Out Configuration Remove the AC cover plate Route the wires IN1...

Page 27: ...ables for AC inputs and AC outputs Double check the manufacturer s side of the terminal block Tighten to 16 in lbf 1 8 N m if they come loose AC GROUND WIRING Connect the ground Green wire from the main panel to the AC Ground IN terminal Tighten the terminal securely to 16 in lbf 1 8 N m Connect the ground Green wire from the sub panel to the AC Ground OUT terminal Tighten the terminal securely to...

Page 28: ... relief s to prevent damage to the Inverter Charger case After checking all AC connections and ensuring all the terminal set screws are tightened securely replace the AC Cover Plate 3 x Phillips set screws and the covers on the main and sub panels AC WIRING FOR MARINE APPLICATIONS To comply with American Boat and Yacht Council ABYC requirements for marine installations all wire connections into th...

Page 29: ...ss Through Capacity 30A Single Pole Breaker 10 AWG Input Output 3600W 30A 120VAC Single Phase 30 Amp Service 120 VAC 30 Amps 120VAC Hot1 Only 10 AWG 10 AWG GFCI Outlet GFCI Outlet External Transfer Switch only required if using a hardwired generator and shore power 120 VAC 120 VAC Inverter Charger Notes All previous converter charger wiring must be disconnected from the breaker panel The IC Series...

Page 30: ...mum Wire Size Maximum Inverter Pass Through Capacity 30A Single Pole Breaker 10 AWG Input Output 3600W 30A 120VAC Single Phase 30 Amp Service 120 VAC 30 Amps 120VAC Hot1 Only 10 AWG 10 AWG GFCI Outlet GFCI Outlet Neutral Bus Bar Ground Bus Bar Neutral Bus Bar Ground Bus Bar AC Ter External Transfer Switch only required if using a hardwired generator and shore power Hot 1 Black 120 VAC 120 VAC Maxi...

Page 31: ...6 AWG Input Output 12000W 50A 120VAC Hot 1 50A 120VAC Hot 2 Note Loads must be correctly balanced between both phases Hot 1 and Hot 2 on the breaker panels in order to get maximum capacity 6 AWG 6 AWG GFC Out GFCI Outlet AC Ground AC Ground from shore or gen AC Ground AC Ground to main panel OUT 2 AC Live to main panel External Transfer Switch only required if using a hardwired generator and shore...

Page 32: ... Hot 2 Note Loads must be correctly balanced between both phases Hot 1 and Hot 2 on the breaker panels in order to get maximum capacity 6 AWG 6 AWG G G GFCI Outlet GFCI Outlet l Bus Bar d Bus Bar Neutral Bus Bar Ground Bus Bar l Bus Bar um 50A Breaker ole AC Ground AC Ground from main panel AC Ground AC Ground to sub panel OUT 2 AC Live to sub panel Neutral Bus Bar Ground Bus Bar Hot 1 Black Hot 2...

Page 33: ...round ACN OUT Black AC Neutral to sub panel GROUND Inverter Charger Chassis Ground GROUND Inverter Charger Chassis Ground Main Chassis RV Boat Earth Ground 1 1 AC Neutral to AC Source Ground Transfer Relay Disconnected AC Neutral to Chassis Ground Connected Neutral Bus Bar AC Ground AC Ground to sub panel OUT 2 AC Live to sub panel Neutral Bus Bar Ground Bus Bar Notes All previous converter charge...

Page 34: ...OUND AC Power from Utility or Generator AC Neutral to AC Source Ground Transfer Relay Connected AC Power Source Ground Main Chassis Earth Ground 2 2 x AC Neutral to Chassis Ground Permanently Disabled Screw Removed AC Neutral to Chassis Ground Disconnected AC Neutral to AC Source Ground Transfer Relay Connected Inverter Charger Chassis Ground Inverter Charger Chassis Ground breaker panel The IC Se...

Page 35: ...tor will turn off 6 Turn the inverter back on Note the inverter must be turned on before shore power is applied Apply AC shore power utility or generator to the Inverter Charger After around 10 seconds the Inverter Charger will click and the incoming power will be passed through and the light bulb will turn on The status indicator on the inverter will be green The remote should indicate the invert...

Page 36: ...fication 12 5 VDC Orange Over Load Protection Short Circuit Protection Orange Slow Blink Over Temperature Protection Orange Fast Blink Under Temperature Protection The IC Series has two basic operating modes Inverting and AC power pass through Within these two modes the Inverter Char ger functions differently depending on the load power and shore power specifications requirements These different o...

Page 37: ...for absorb charging is 2 hours After 2 hours of absorb charging the charger switches to final charge Final Float Charging The third charging stage occurs at the end of absorb charging time While final charging the charge voltage is reduced to the final charge voltage set point In this stage the batteries are kept fully charged and ready if needed by the Inverter The final float charging stage redu...

Page 38: ...240 VAC Main Panel Sub Panel 120 VAC 120 VAC 240 VAC IC 2000 operates in AC Pass Through Mode 1 3600W of Load Power required fridge air conditioner etc 2 3600W of shore or generator power used to supply all the load power required Batteries are not being charged all shore power is used for load power Generator Power 120 240 VAC Sub Panel 120 VAC 120 VAC 240 VAC 3600W 3600W 3600 Watts Load Power Re...

Page 39: ...Ps with the 3000W DC per hour 2 OPERATION ON OFF Generator Power 120 240 VAC Main Panel Sub Panel 120 VAC 120 VAC 240 VAC 1800W No load power required fridge air conditioner etc 1 operates in Battery Charging Mode 2 1800W 15 AAC x 120 VAC of shore power used to charge the batteries this equates to 100 ADC hour with charger peak efficiency and max voltage charge set points Charging Mode Batteries C...

Page 40: ... 3600W of shore or generator power used to supply all the load power required Batteries are not being charged all shore power is used for load power ON OFF Generator Power 120 240 VAC Main Panel Sub Panel 120 VAC 120 VAC 240 VAC 6000W 4200W 1 4200W of Load power required fridge air conditioner etc IC 2000 operates in Battery Charging Mode 2 6000W of shore power available 3 4200W used to supply the...

Page 41: ... the load power required 2000W 186 ADC x 12VDC x 0 9 Efficiency No Shore or Generator Power ON OFF Main Panel 1 3600W of load power required Fridge Air Conditioner etc IC 2000 operates in Inverting Mode 2 2400W 20AAC x 120VAC of shore power is used to supply part of the load power required 3 Batteries are supplying the remaining load power required 1200W ON OFF Main Panel Sub Panel 120 VAC 120 VAC...

Page 42: ...fridge air conditioner etc IC 2000 operates in Inverting Mode 2 Batteries are supplying all the load power required 2000W 186 ADC x 12VDC x 0 9 Efficiency No Shore or Generator Power ON OFF Main Panel Sub Panel 120 VAC 120 VAC 240 VAC C C C Sub Panel 120 VAC 120 VAC 240 VAC Utility Power 120 240 VAC Generator Power 120 240 VAC 2400W 2400W 1200W 2000W 2000W 2400W Shore 1200W Battery Bank Battery Di...

Page 43: ...s increases or decreases depending on the temperature reading of the BTS 4 8 FACTORY DEFAULT VALUES The IC Series Inverter Charger uses default values for the following adjustable settings Adjustable Settings Default Values Shore Input 30 Amps AC Low Battery Cut Out 10 5 VDC VAC Dropout 85 VAC Max Charge Time 12 Hours Battery Type AGM 1 Charge Rate 80 ABS Charge Time 2 Hours These settings are onl...

Page 44: ...t be turned on using the on off switch on the unit or remote control once the AC loads are reduced removed INTERNAL FAULT The IC Series continues to monitor several internal components If a condition occurs that does not allow normal operation the Inverter Charger will shut down to protect itself the battery bank and the AC loads To start operating after this fault the Inverter Charger must be tur...

Page 45: ... Off button on the top left of the Inverter Charger If this does not remedy the issue disconnect from DC power and try again Internal fault To clear this fault an Inverter reset is required Remove DC power to the Inverter or press and hold down the ON OFF switch for 15 seconds No output power Inverter LED is ON Unit is in search mode which means load is too small for search mode circuit detection ...

Page 46: ...stics Battery Temperature Protection Yes AC Input Voltage Range 80 140 VAC 5 AC Input Frequency Range 50 70 Hz AC Input Current Range 5 50A AC Nominal Current 15A Charger Peak Efficiency 85 Power Factor Correction 0 97 50 Load Charging Current Range 0 100A Battery Temperature Compensation 25 mV per C Four State Charging Bulk Absorb Final Equalize Bypass Relay Relay Specification 50 Amp AC per leg ...

Page 47: ... Protection Yes AC Input Voltage Range 80 140 VAC 5 AC Input Frequency Range 50 70 Hz AC Input Current Range 5 50A AC Nominal Current 18A Charger Peak Efficiency 85 Power Factor Correction 0 97 50 Load Charging Current Range 0 125 A Battery Temperature Compensation 25 mV per C Four State Charging Bulk Absorb Final Equalize Equalization Characteristics Max Output Voltage 16 VDC Max Output Current 1...

Page 48: ...se enough to come to your aid when you work near a lead acid battery Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes Wear complete eye and clothing protection Avoid touching eyes while working near a battery If battery acid contacts skin or clothing wash immediately with soap and water If acid enters eye immediately flush eye with cold running water f...

Page 49: ...n any way opened or altered The warranty will be void if any eyelet rivets or other fasteners used to seal the unit are removed or altered or if the unit s serial number is in any way removed altered replaced defaced or rendered illegible Warranty Return Procedure Before contacting Go Power s customer service department please read the frequently asked questions section of our website to troublesh...

Page 50: ...certified e waste electronics waste recycling center Knowing for sure if your appliances are being recycled properly is tricky If your e in doubt just ask Recyclers that are certified should gladly show you their certification If the recycler is certified chances are very high that they are recycling responsibly To find your local e waste center please contact your local municipality The following...

Page 51: ...r has been fully dissambled ALU Aluminum PCB Recycling small electronics PCB Recycling small electronics Recycling small electronics Recycling small electronics Metals Copper CFB 3 4 7 CFB 3 4 7 CFB 3 4 7 CFB 3 4 7 CFB 3 4 7 Metal Base Transformer Copper Fans PCB 2 PCB 3 END OF LIFE RECYCLING INFORMATION www earth911 com recycling center search guides Local recycling centers can be found here ...

Page 52: ... 2019 Go Power Worldwide Technical Support and Product Information gpelectric com Go Power 201 710 Redbrick Street Victoria BC V8T 5J3 Tel 1 866 247 6527 79497_MANUAL_GP IC Series_RevH ...

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