GMP 89009 Operation & Maintenance Manual Download Page 4

Page 4 of 16 

General Machine Products Co., Inc. 

1. SAFETY INSTRUCTIONS 

 
 

THIS EQUIPMENT MUST ONLY BE USED BY AUTHORISED PERSONNEL, 

WHO HAVE BEEN SUITABLY TRAINED AND COMPETENT TO DO SO.  

 

THESE INSTRUCTIONS ARE TO BE MADE AVAILABLE TO OPERATORS 

OF THIS EQUIPMENT AT ALL TIMES, FAILURE TO OBSERVE THESE 

SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY 

AND / OR PROPERTY DAMAGE. 

 

 

WORK AREA AND GENERAL SAFETY 

 

 

1) Read and understand the operation and maintenance manual supplied with 

this equipment. Keep it in a convenient place for future reference.  
 

2) Keep children and untrained personnel away from this equipment while in op-

eration.  
 

3) Keep all guards and safety devices in place. Do not operate this equipment 

with guards removed or damaged.  
 

4) Keep hands, feet and loose clothing away from moving parts.  
 

5) Always stop the machine to carry out lubrication and servicing.  
 

6) Check machine before starting for worn or damaged parts. Check that all nuts 

and bolts are tight.  
 

7) If machine is left unattended, ensure that unauthorized use is prevented.  
 

8) Never leave the machine unattended while in use.  
 

9) Consider the use of safety barriers, especially when used in public places.  
 

10) Beware of hot surfaces.  
 

11) Some component and assembly parts are in excess of 25kg (55lb). When 

lifting care must be taken, ensure sufficient man power/lifting gear is available, 

to prevent personal injury and damage to the machine. 

  

12) Waste oils/water are to be disposed of via an environmentally acceptable 

method – e.g.: passed on for recycling.  

Summary of Contents for 89009

Page 1: ...cation may be copied reproduced or transmitted in any form whatsoever without the written permission of General Machine Products Co Inc Compressor Aftercooler OPERATION MAINTENANCE MANUAL GMP 3111 Old...

Page 2: ...Page 2 of 16 General Machine Products Co Inc REVISION HISTORY Rev Date Details Author 01 09 09 Original Issue A Miller 02 03 12 Updated L Kilpin 03 09 13 US Version 1 A Konschak...

Page 3: ...s Co Inc CONTENTS 1 Safety Instructions 2 General Description 3 Specification 4 Operating Procedure 5 Maintenance and servicing 6 Spare Parts 7 Layout of equipment APPENDICES Appendix 1 General arrang...

Page 4: ...safety devices in place Do not operate this equipment with guards removed or damaged 4 Keep hands feet and loose clothing away from moving parts 5 Always stop the machine to carry out lubrication and...

Page 5: ...to the pipe marked output 19 Ensure that Air Hoses are laid out as straight as possible to avoid problems when pressurized 20 Personnel should only approach the aftercooler when in operation wearing s...

Page 6: ...embly prior to entering the air motor The Compressor Aftercooler is fitted with cam action quick release air hose couplings Waste oil water mixtures are collected in a frame mounted drain can for envi...

Page 7: ...50 Deg C 122 F Max Ambient Air Temperature 45 Deg C 113 F DIMENSIONS Length 1135 mm 44 7 Height 1000 mm 39 4 Width 640 mm 25 2 Weight 74 kg 163 lbs Tire Size 3 00 4 4ply tube tire Tire Pressure 1 72...

Page 8: ...essurized 4 3 Connect the air supply hose from the Aftercooler outlet to the cable Blowing Ma chine inlet using the cam and groove quick action release hose couplings check that all the cam and groove...

Page 9: ...When set this will not require frequent adjustment 4 6 The aftercooler system is now available for use 4 7 Condensate from the filters will be collected in the plastic container Dispose of the conten...

Page 10: ...sary blow the debris outwards with a low pressure airline Max 2 Bar 30 P S I Note this should be undertaken with due consideration to personnel safety Correct cooling depends upon an uninterrupted flo...

Page 11: ...LY MAINTENANCE Carry out all the monthly checks as per 5 3 Dismantle the Condensate Separator drain 6 SPARE PARTS For spare parts always provide the part number and serial number General Machine Produ...

Page 12: ...ine Products Co Inc 1 2 3 4 5 6 7 8 7 0 LAYOUT OF EQUIPMENT 1 AFTERCOOLER 2 FILTER REGULATOR LUBRICATOR ASSEMBLY 3 WATER SEPARATOR 4 DRAIN CAN 5 PNEUMATIC WHEEL 6 RUBBER BUFFER PAD 7AIRCOOLER OUTPUT 8...

Page 13: ...Page 13 of 16 General Machine Products Co Inc APPENDIX 1...

Page 14: ...e right to request that the product or part be returned to us for examination and cannot be responsible for user charges incurred in the replacement of any product GMP s agreement to repair or replace...

Page 15: ...n improper operation alteration or negligence in storage or handling 5a THE ABOVE WARRANTIES ARE EXCLUSIVE AND ARE IN LIEU OF ALL WARRANTIES OF MERCHANTABILITY FITNESS FOR PURPOSE OR OTHER WARRANTIES...

Page 16: ...Page 16 of 16 General Machine Products Co Inc GMP 3111 Old Lincoln Hwy Trevose PA 19053 USA TEL 1 215 357 5500 FAX 1 215 357 6216 www gmptools com...

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