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10 

D1010 

- SIL 2 Repeater Power Supply Smart-Hart compatible 

G.M. International ISM0007-16 

Functional Safety Manual and Application 

Application for D1010S, with passive input (2 wires Tx)

 

Failure category

 

Failure rates (FIT)

 

λ

dd

 = Total Dangerous Detected failures 

139.73 

λ

du

 = Total Dangerous Undetected failures 

33.18 

λ

sd

 = Total Safe Detected failures 

0.00 

λ

su

 = Total Safe Undetected failures 

0.00 

λ

tot safe

 = Total Failure Rate (Safety Function) = 

λ

dd

 + 

λ

du

 + 

λ

sd

 + 

λ

su

 

172.91

 

MTBF (safety function, single channel) = (1 / 

λ

tot safe

) + MTTR (8 hours)

 

660 years

 

λ

no effect

 = “No effect” failures 

219.69 

λ

not part

 = “Not Part” failures 

16.00 

λ

tot device

 = Total Failure Rate (Device) = 

λ

tot safe

 + 

λ

no effect

 + 

λ

not part

 

408.60

 

MTBF (device, single channel) = (1 / 

λ

tot device

) + MTTR (8 hours)

 

279 years

 

λ

sd

 

λ

su

 

λ

dd

 

λ

du

 

SFF

 

0.00 FIT 

0.00 FIT 

139.73 FIT 

33.18 FIT 

80.81% 

DC

S

 

0% 

DC

D

 

80.81% 

T[Proof] = 1 year

 

PFDavg = 1.47 E-04 - Valid for 

SIL 2

 

T[Proof] = 6 years

 

PFDavg = 8.80 E-04 - Valid for 

SIL 2

 

PFDavg vs T[Proof] table 

(assuming Proof Test coverage of 99%), with determination of SIL supposing module contributes >10% of total SIF dangerous failures: 

PFDavg vs T[Proof] table

 (assuming Proof Test coverage of 99%), with determination of SIL supposing module contributes 

10% of total SIF dangerous failures: 

Failure rates table according to IEC 61508:2010 Ed.2 : 

Failure rate table:

 

Safety Function and Failure behavior:

  

D1010S is considered to be operating in Low Demand mode, as a Type A module, having Hardware Fault Tolerance (HFT) = 0. 
The failure behaviour of the D1010S (when the output current range is 4 to 20 mA) is described by the following definitions: 

 Fail-Safe State: it is defined as the output going to Fail Low or Fail High, considering that the Safety logic solver can convert the Low or High failures (dangerous detected failures) 

to the Fail-Safe state. 

 Fail Safe: failure mode that causes the module / (sub)system to go to the defined fail-safe state without a demand from the process. 

 Fail Dangerous: failure mode that does not respond to a demand from the process (i.e. being unable to go to the defined Fail-Safe state) or deviates the output current by more 

than 5% (0.8 mA) of full span. 

 Fail High: failure mode that causes the output signal to go above the maximum output current (> 20 mA). Assuming that the application program in the Safety logic solver is 

configured to detect High failures and does not automatically trip on these failures, this failure mode has been classified as a dangerous detected (DD) failure. 

 Fail Low: failure mode that causes the output signal to go below the minimum output current (< 4 mA). Assuming that the application program in the Safety logic solver is 

configured to detect Low failures and does not automatically trip on these failures, this failure mode has been classified as a dangerous detected (DD) failure. 

 Fail “No Effect”: failure mode of a component that plays a part in implementing the Safety Function but that is neither a safe failure nor a dangerous failure. 

When calculating the SFF, this failure mode is not taken into account. 

 Fail “Not part”: failure mode of a component which is not part of the safety function but part of the circuit diagram and is listed for completeness. 

When calculating the SFF this failure mode is not taken into account. 

Failure rate date: taken from Siemens Standard SN29500. 

Description:

 

 

For this application, enable 4 - 20 mA output current (source or sink) mode, setting the internal dip-switches in the following mode (see page 15 for more information): 

The module is powered by connecting 24 Vdc power supply to Pins 3 (+ positive) and  4 (- negative).  
The green LED is lit in presence of the supply line. 
The passive input signal from 2 wires Tx is applied to Pins 14-15. 
The output current is applied to Pins 1-2 (for source current mode) or Pins 2-8 (for sink current mode). 

T[Proof] = 10 years

 

PFDavg = 1.47 E-03 - Valid for 

SIL 2

 

Systematic capability SIL 3.

 

D1010S 

Source I  

 

Out 1 

 

 

Supply  
24 Vdc 

3 + 

4 - 

 15 

 16 

 

2 wire 

Tx 

mA 

RL 

 

mA 

RL 

Sink I  

 14 

 

In 1 

Dip-switch position (D1010S) 

1 2 3 4 

Output Source/Sink current mode

 

 

OFF OFF  - 

Summary of Contents for D1010D

Page 1: ...D1010 SIL 2 Repeater Power Supply Smart Hart compatible ISM0007 16 D1010S D1010D SIL 2 Repeater Power Supply Smart Hart compatible DIN Rail Models D1010S D1010D INSTRUCTION SAFETY MANUAL...

Page 2: ...ad influence 0 05 of full scale for a 0 to 100 load resistance change Temperature influence 0 01 on zero and span for a 1 C change Compatibility CE mark compliant conforms to Directive 2014 34 EU ATEX...

Page 3: ...omponents High Density two channels per unit Simplified installation using standard DIN Rail and plug in terminal blocks 250 Vrms Um max voltage allowed to the instruments associated with the barrier...

Page 4: ...uctance do not exceed the limits Co Ca Lo La Lo Ro given in the Associated Apparatus parameters for the effective gas group See parameters on enclosure side and the ones indicated in the table below D...

Page 5: ...f the cable parameters are unknown the following value may be used Capacitance 60pF per foot 180pF per meter Inductance 0 20 H per foot 0 60 H per meter The Intrinsic Safety Entity Concept allows the...

Page 6: ...E 2 GROUP IIC T4 NON HAZARDOUS LOCATIONS CLASS I DIVISION 2 GROUPS A B C D T Code T4 CLASS I ZONE 2 GROUP IIC T4 MODEL D1010D 14 15 16 3 4 1 2 8 RL mA mA V HHT Supply 24 Vdc Source I Source V Sink I O...

Page 7: ...Duplication of 2 wires Transmitter Input Safety Description Restriction on specifications for 2 wires Transmitter Input Bidirectional communication for Smart Transmitter is provided only on channel 1...

Page 8: ...15 12 Uo Voc 2 2 V Io Isc 38 mA Po Po 21 mW Connections for Duplication of Active Input Signals Safety Description Restriction on specifications for externally powered Transmitter The voltage drop mus...

Page 9: ...il Dangerous failure mode that does not respond to a demand from the process i e being unable to go to the defined Fail Safe state or deviates the output current by more than 5 0 8 mA of full span Fai...

Page 10: ...ss Fail Dangerous failure mode that does not respond to a demand from the process i e being unable to go to the defined Fail Safe state or deviates the output current by more than 5 0 8 mA of full spa...

Page 11: ...re than 5 0 8 mA of full span Fail High failure mode that causes the output signal to go above the maximum output current 20 mA Assuming that the application program in the Safety logic solver is conf...

Page 12: ...l Safe state or deviates the output current by more than 5 0 8 mA of full span Fail High failure mode that causes the output signal to go above the maximum output current 20 mA Assuming that the appli...

Page 13: ...be accomplished via conduit connections or another acceptable Division 2 Zone 2 wiring method according to the NEC and the CEC Not to be connected to control equipment that uses or generates more than...

Page 14: ...hannel model the function and location of each connection terminal using the wiring diagram on the corresponding section as an example Connect 24 Vdc power supply positive at terminal 3 and negative a...

Page 15: ...n Side A Panel View Span Trimmer CH1 Span Trimmer CH2 Screwdriver for Trimmers Calibration Trimmer Ch1 Calibration Trimmer Ch2 Dip switch configuration Turn the trimmer clockwise to Increase Output va...

Page 16: ...e reading in DC supply 20 mA range at terminals 1 and 2 Execute the next test to verify D1010S unit channel or execute it twice to verified both D1010D unit channels Verify that green led on the front...

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