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and disconnected. It is best to always use a voltage or surge 

protector with this generator. 

It is NOT recommended to 

connect any electronic equipment to the generator such 

as computers, televisions, or stereo equipment. They 

are very sensitive to the input supply fluctuations and 

could be damaged if run off this generator. This warning 

also includes caravans where electronic equipment is 

incorporated as part of the wiring.

AC and DC overload cut out

IMPORTANT:

 

Exceeding the rated capacity of your 

generator can result in serious damage to your generator 

and connected apparatus.
1. Each receptacle has a circuit breaker to protect the 

generator from over loading.

2. If the circuit breaker trips, unplug all electrical apparatus 

from the generator.

3. Let the overload cut out switch cool down.
4. If it is an AC apparatus causing the overload push the AC 

circuit breaker button (11).  If it is a DC apparatus causing 

the overload push the DC circuit breaker button (14). 

Commence to start your generator accordingly.

5. When re connecting appliances, reduce the load to that 

which previously overloaded the generator.

Periodic maintenance

Items

Remarks

Every 50hrs 

or every 

month

Every 150 

hrs or every 

month

Spark Plug Remove 

Carbon

x

Air Filter

Cleaning

x

Fuel Filters Clean

x

Decarbon- 

isation

Clean

x

Generator maintenance

Your generator should be kept clean and dry at all times.  

The generator should not be stored or operated in environments 

that includes excessive moisture, dust or any corrosive vapours. 

If these substances are on the generator, clean with a cloth or 

soft bristle brush. Do not use a garden hose or anything with 

water pressure to clean the generator. Water may enter the 

cooling air slots and could possibly damage the rotor, stator and 

the internal windings of the generator head.

Storage

If you are going to store your generator for more than  

30 days, use the following information as a guide to  

prepare the generator for storage.

Never store generator with 

fuel in the tank indoors or in 

enclosed, poorly ventilated 

areas, where fumes can reach 

an open flame, spark or pilot 

light as on a furnace, water 

heater, clothes dryer or other 

gas appliances.

Spark plugs

1. Remove spark plug from the generator with a spark plug 

spanner socket. 

2. Remove carbon deposits using a wire brush.
3. Check for discoloration on the top of the spark plug. The 

standard colour should be a tan colour.

4. Check the spark plug gap. The acceptable gap should be 

between 0.7 – 0.8mm.

Summary of Contents for Generator GEN800

Page 1: ...1 800W GENERATOR GEN800 INSTRUCTION MANUAL Black Cyan Magenta Yellow Code GEN800 Date 080711 Edition 06 Op PS ...

Page 2: ...ove warranty For full details of the warranty terms and conditions please refer to our website www gmcompany com For prompt service we suggest you log your service request online www gmcservice com au Should you not have access to the internet please contact our service department on 1300 880 001 Australia or 0800 445 721 New Zealand Warranty 2 Introduction 3 Environmental protection 3 Scope of pr...

Page 3: ...park Plugs Bosch WR6DC NGK BPR6ES DENSO W16EXR CHAMPION RN11YC Operation Noise Level 68dB 7m Net Weight 17kg Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependa...

Page 4: ... it was not intended 7 Dress correctly Do not wear loose clothing or jewellery They can be caught in moving parts Rubber gloves and non slip footwear are recommended when working outdoors If you have long hair wear a protective hair covering 8 Use safety accessories Safety glasses and earmuffs should always be worn A face or dust mask is also required if the drilling operation creates dust 9 Secur...

Page 5: ...ctrical current could charge conductive surfaces in contact with the generator Place generator on low conductivity surface such as a concrete slab ALWAYS operate generator a minimum of 2 meters from any conductive surface Use of worn damaged or ungrounded extension cords Contact with worn or damaged extension cords could result in electrocution Use of ungrounded cordsets could prevent operation of...

Page 6: ...Engine speed has been factory set to provide safe operation Tampering with the engine speed adjustment could result in overheating of attachments and could cause a fire Never attempt to speed up the engine to obtain more performance Both the output voltage and frequency will be thrown out of standard by this practice endangering attachments and the user Inadequate ventilation for generator Materia...

Page 7: ...o prevent it Gasoline engines produce toxic carbon monoxide exhaust fumes Breathing exhaust fumes will cause serious injury or death Operate generator in clean dry well ventilated area Never operate unit in enclosed areas such as garages basements storage sheds or in any location occupied by humans or animals Keep children pets and others away from area of operating unit Risk of unsafe operation H...

Page 8: ... Hazard What could happen How to prevent it Contact with moving parts can result in serious injury The generator contains parts which rotate at high speed during operation These parts are covered by guarding to prevent injury Never operate generator with guarding or cover plates removed Avoid wearing loose fitting clothing or jewellery which could be caught by moving parts Risk from lifting Hazard...

Page 9: ...ep your distance The generator emits exhaust fumes As a safety precaution do not stand close to the unit whilst it is in operation Ensure bystanders also keep their distance 9 Ensure you use oil mix fuel Ensure that you mix 40 parts unleaded fuel to 1 part 2 stroke grade oil If not mixed correctly at 40 1 the engine will overheat and cause damage to your generator 10 Never fill fuel tank indoors N...

Page 10: ...ank 4 Fuel tap 5 Recoil starter 6 On off switch 7 Choke 8 Air filter cover 9 Tap extension fuel filter 10 AC Output 240V 11 AC circuit breaker 12 Power ON light 13 DC Output 13 8V 14 DC circuit breaker 15 DC leads 4 5 3 2 1 6 7 8 10 12 4 9 11 14 13 15 ...

Page 11: ...ured into an approved fuel container This fuel container should be clearly marked as a fuel container sealed and made from fuel resistant material 5 Once the mixture has been poured shake the fuel container well to ensure that the contents have been thoroughly mixed Filling the fuel tank 1 Switch off the engine 2 Remove the fuel cap 2 by turning anticlockwise 3 Pour the fuel oil mix from the fuel ...

Page 12: ...ted to a vehicle Make sure they have been totally disconnected prior to connecting to the generator for recharging Do Not charge the battery in a confined space The charge area should be open with adequate ventilation Prior to charging remove the filler caps and top up the cells with distilled water to the correct level if needed To charge your car battery connect the alligator clips to the corres...

Page 13: ...tems Remarks Every 50hrs or every month Every 150 hrs or every month Spark Plug Remove Carbon x Air Filter Cleaning x Fuel Filters Clean x Decarbon isation Clean x Generator maintenance Your generator should be kept clean and dry at all times The generator should not be stored or operated in environments that includes excessive moisture dust or any corrosive vapours If these substances are on the ...

Page 14: ...lames sparks or cigarettes Safety glasses should also be worn and switch 6 set to the OFF position 1 Completely empty the tank of fuel Ensure the fuel tap 4 is in the OFF position 2 Compress the two wire arms of the hose clamp on the outlet hose at the tap 4 and slide the clamp back from the end of the hose by approx 25mm Slide the fuel hose off the outlet of the tap 4 3 Remove the 4 screws holdin...

Page 15: ...position 3 The petrol tank filter is located directly under the petrol cap This protects impurities entering the fuel tank during refuelling 4 Remove the filter wash thoroughly in a solvent 5 Re assemble Cleaning 1 Keep your machine clean The outside of the machine can be cleaned using a damp soft cloth with a mild detergent if required Never use water to clean the generator as it may cause damage...

Page 16: ...ark plug wire loose 7 Attach wire to spark plug 8 Dirty fuel filters 8 Clean filters as per instructions No electrical output 1 Faulty receptacle 1 Have service centre replace receptacle 2 Circuit breaker kicked out 2 Depress and reset 3 Defective capacitor 3 Have service centre replace capacitor 4 Faulty power cord 4 Replace cord Repeated circuit breaker tripping 1 Overload 1 Reduce load 2 Faulty...

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Page 20: ...aland 7am 7pm 7days a week AEST Please note that if repair is required you must provide a valid original purchase receipt You will need the following details at hand to log your service request Personal details First Last name address pick up address contact phone numbers email address Product details Product number date of purchase retailer bought from State postcode receipt number reason for the...

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