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5

c. Disconnect the plug from the power source before 

making any adjustments, changing accessories, or 

storing power tools.

 Such preventive safety measures 

reduce the risk of starting the power tool accidentally.

d. Store idle power tools out of the reach of children and 

do not allow persons unfamiliar with the power tool 

or these instructions to operate the power tool.

 Power 

tools are dangerous in the hands of untrained users.

e. Maintain power tools. Check for misalignment or 

binding of moving parts, breakage of parts and 

any other condition that may affect the power tools 

operation.

 If damaged, have the power tool repaired 

before use. Many accidents are caused by poorly 

maintained power tools.

f. Keep cutting tools sharp and clean.

 Properly 

maintained cutting tools with sharp cutting edges are less 

likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc., 

in accordance with these instructions and in the 

manner intended for the particular type of power 

tool, taking into account the working conditions and 

the work to be performed. 

Use of the power tool for 

operations different from those intended could result in  

a hazardous situation.

5. Service
a. Have your power tool serviced by a qualified repair 

person using only identical replacement parts.

 This 

will ensure that the safety of the power tool is maintained.

Additional safety rules  

for belt & disc sanders

WARNING:

 To avoid mistakes that could cause serious 

permanent injury, do not plug the sander in until the 

following steps are completed:

 

Assembly and alignment

 

Learn the use and function of the On/Off switch, 

backstop, belt tracking knob, belt tension lever, work table 

and work table tilt lock knob.

 

Review and understand all safety instructions and 

operating procedures in this manual.

 

Read manual before using sander

 

Wear safety goggles

 

Wear a dust mask

 

Maintain 1-2 mm maximum clearance between table and 

sanding belt and disc

 

Always support workpiece with “backstop” or “worktable”

 

Avoid “kickback” (workpiece thrown at you). Use only left 

hand side of disc.

 

Avoid fire. Clean out all sawdust and disconnect from any 

vacuum before sanding metals.

 

Always unplug the sander before moving it.

 

Put the sander on a firm level surface where there is 

plenty of room for handling and properly supporting  

the workpiece.

 

Support the sander so it does not rock.

 

Bolt the sander to its work surface.

 

Never stand on the tool. Serious injury could occur if the 

tool tips. Do not store anything above or near the tool 

where anyone might stand on the tool to reach them.

 

Check damaged parts, check for alignment of moving 

parts, binding of moving parts, broken parts, - Do not use 

sanding belts narrower than 100mm – narrower belts 

uncover parts that could trap your fingers.

 

Remove adjusting keys and wrenches from tool before 

turning it on.

   

Adjust work support to clear the sanding surface by no 

more than 1-2 mm. When checking clearance between 

the belt and work support, press the belt flat against the 

metal beneath it.

 

Make sure all clamps and locks are tight and no parts 

have excessive play.

 

Never use the sander near flammable liquids, vapors  

or gases.

Summary of Contents for BD1500

Page 1: ...1 1 3 HP BELT DISC SANDER BD1500 INSTRUCTION MANUAL ...

Page 2: ... the product received slightly different to that shown in this instruction manual Please ensure that you store your receipt in a safe place Conditions apply to the above warranty For full details of the warranty terms and conditions please refer to our website www gmcompany com For prompt service we suggest you log your service request online www gmcservice com au should you not have access to the...

Page 3: ...has been manufactured under stringent GMC Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new GMC Power Tool Take special care to heed the Cautions and Warnings Your GMC power tool has man...

Page 4: ...se reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use safety equipment Always wear eye protection Safety equipment su...

Page 5: ...nt injury do not plug the sander in until the following steps are completed Assembly and alignment Learn the use and function of the On Off switch backstop belt tracking knob belt tension lever work table and work table tilt lock knob Review and understand all safety instructions and operating procedures in this manual Read manual before using sander Wear safety goggles Wear a dust mask Maintain 1...

Page 6: ...basic sander table or to help feed support or pull the workpiece When finishing on the disc always press the workpiece against the down side of the disc Sanding against the side coming up from under the table could damage the work by making it chatter or tear the work from your hands and throw it Sand only one workpiece at a time Clear everything except the workpiece and related support devices of...

Page 7: ...ng parts 1 Work table 2 Table support 3 Mitre gauge 4 Sanding disc 5 Disc guard 6 Work support 7 Table lock knob 8 Washers 6 5 x 17 8 x 1 6 x5 9 Pan head screws M4 2 x2 10 Lock washers M6 x4 11 Hex head screws M6 x 14 x4 12 Allen Key 6mm 1 2 3 4 5 7 8 9 10 11 6 12 ...

Page 8: ...h 2 Base 3 Mounting holes x2 4 Work table 5 Table lock knob 6 Disc guard 7 Sanding disc 8 Sanding plate 9 Work support 10 Work support hex screw 11 Sanding belt 12 Belt bed 13 Belt tracking knob 14 Belt tension lever 15 Belt bed locking screw 5 15 3 13 14 10 ...

Page 9: ...be fastened securely to a firm supporting surface such as a workbench If mounting to a workbench holes should be drilled through supporting surface of the workbench 1 The unit should be bolted securely using M8 screws and hex nuts not included Screw length should be 38mm plus the thickness of the bench top 2 Locate and mark the holes where belt and disc sander is to be mounted 3 Drill 2 x 9 5 mm d...

Page 10: ...pping the work of fingers between the table and sanding surface the table edge should be a maximum of 1 2 mm from sanding surface 5 Loosen the 3 hex head screws at bottom of table support and adjust table as required Adjust table as necessary and retighten screws Auxiliary mounting for vertical sanding 1 Remove work support 9 lock and bolt 10 and remove work support 2 Remove table assembly by remo...

Page 11: ...to slide off the idler drum or drive drum If it did not tend to slide off it is TRACKING properly 6 If the sanding belt moves toward the disc turn the tracking knob 13 clockwise 1 4 turn 7 If the sanding belt moves away from the disc turn the tracking knob 13 anticlockwise 1 4 turn 8 Turn switch ON and immediately OFF noting belt movement Readjust tracking knob if necessary Turning on and off 1 Co...

Page 12: ... and move the work evenly across the sanding belt Use extra caution when sanding very thin pieces 3 When sanding long pieces remove the work support 4 Apply only enough pressure to allow the sanding belt to remove any material End sanding on the sanding belt 1 It is more convenient to sand the ends of long workpieces with the sanding belt in a vertical position 2 Move the work evenly across the sa...

Page 13: ...ing parts at regular intervals 4 Never use caustic agents to clean plastic parts CAUTION Do not use cleaning agents to clean the plastic parts of the tool A mild detergent on a damp cloth is recommended Water must never come into contact with the tool Power cord maintenance If the supply cord needs replacing the task must be carried out by the manufacturer the manufacturer s agent or an authorised...

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Page 16: ...ew Zealand 7am 7pm 7days a week AEST Please note that if repair or replacement is required you must provide a valid original purchase receipt You will need the following details at hand to log your service request Personal details First Last name address pick up address contact phone numbers email address Product details Product number date of purchase retailer bought from State postcode receipt n...

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