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D1072 

- SIL 2 Temperature Signal Converter, Duplicator, Adder/Subtractor 

G.M. International ISM0018-13 

General Description:

 The single and dual channel DIN Rail Temperature Signal Converter D1072S and D1072D accepts a low level dc signal from millivolt, thermocouple or 

RTD temperature sensor, located in Hazardous Area, and converts, with isolation, the signal to drive a Safe Area load. Output signal can be direct or reverse. 
Duplicator function provides two independent outputs for the single input. 
Adder, subtractor, low/high selector functions provides two independent outputs representing input A, input B, input A plus input B, input A minus input B, low/high selector. 

Function:

 1 or 2 channel I.S. input from mV, thermocouples, 3-4 wires resistance thermometers, transmitting potentiometers, provides 3 port isolation (input/output/supply) and current 

(source mode) or voltage output signal. Duplicator, adder, subtractor, low/high selector function provided. The programmable RTD line resistance compensation allows the use of 
2 wires RTDs or error compensation for 3-4 wires RTDs. Reference junction compensation can be automatic, with option 91, or fixed by software setting. 

Signalling LEDs:

 Power supply indication (green), burnout (red). 

Configurability:

 Totally software configurable, no jumpers or switches, input sensor, connection mode, burnout operation, mA or V output signal, by GM Pocket Portable Configurator 

PPC1090, powered by the unit or configured by PC via RS-232 serial line with PPC1092 Adapter and SWC1090 Configurator software. A 16 characters tag can be inserted using 
SWC1090 Configurator software. To operate PPC1090 or PPC1092 refer to instruction manual. 

EMC:

 Fully compliant with CE marking applicable requirements. 

Supply: 

12-24 Vdc nom (10 to 30 Vdc) reverse polarity protected, ripple within voltage limits 

 5 Vpp. 

Current consumption @ 24 V: 

70 mA for 2 channels D1072D, 45 mA for 1 channel D1072S with 20 mA output typical. 

Current consumption @ 12 V: 

140 mA for 2 channels D1072D, 80 mA for 1 channel D1072S with 20 mA output typical. 

Power dissipation:

 1.5 W for 2 channels D1072D, 1.0 W for 1 channel D1072S with 24 V supply voltage and 20 mA output typical. 

Max. power consumption: 

at 30 V supply voltage, overload condition and PPC1090 connected, 2.1 W for 2 channels D1072D, 1.4 W for 1 channel D1072S. 

Isolation (Test Voltage): 

I.S. In/Out 1.5 KV; I.S. In/Supply 1.5 KV; I.S. In/I.S. In 500 V; Out/Supply 500 V; Out/Out 500 V. 

Input: 

millivolt or thermocouple type A1, A2, A3, B, E, J, K, L, Lr, N, R, S, S1, T, U or 3-4 wires RTD Pt100, Pt200, Pt300 to DIN43760, Pt100 (0.3916), Ni100 Ni120 or 

Pt500, Pt100, Pt50, Cu100, Cu53, Cu50, Cu46 (russian standard) or 3 wires transmitting potentiometer (50 

 to 20 K

). 

Integration time: 

500 ms. 

Resolution: 

5 µV on mV or thermocouple, 1 µV thermocouple type B, R, S, S1, 2 µV thermocouple A1, A2, A3, 20 m

 on RTD, 0.05 % on transmitting potentiometer. 

Visualization: 

0.1 °C on temperature, 10 µV on mV, 0.1 % on potentiometer. 

Input range: 

within rated limits of sensor (-10 to + 80 mV). 

Measuring RTD current: 

 0.5 mA. 

RTD line resistance compensation: 

 10 

RTD line resistance error compensation: 

- 5 to + 20 

, programmable. 

Thermocouple Reference Junction Compensation: 

automatic, by external sensor OPT91 separately ordered, or fixed programmable from - 60 to + 100 °C. 

Thermocouple burnout current: 

 30 nA. 

Burnout: 

enabled or disabled. Analog output can be programmed to detect burnout condition with downscale or highscale forcing. Burnout condition signalled by red front panel LED. 

Output: 

0/4 to 20 mA, on max. 600 

 load source mode, current limited at 22 mA or 0/1 to 5 V or 0/2 to 10 V signal, limited at 11 V. 

Resolution: 

2 µA current output or 1 mV voltage output. 

Transfer characteristic: 

linear or reverse on mV or transmitting potentiometer, temperature linear or reverse on temperature sensors. 

Response time: 

 50 ms (10 to 90 % step change). 

Output ripple: 

 20 mVrms on 250 

 load. 

Performance: 

Ref. Conditions 24 V supply, 250 

 load, 23 ± 1 °C ambient temperature. 

Input:

 

Calibration and linearity accuracy:

 

 ± 40 µV on mV or thermocouple, 200 m

 on RTD, 0.2 % on potentiometer or ± 0.05 % of input value. 

Temperature influence: 

 ± 2 µV, 20 m

, 0.02 % or ± 0.01 % of input value for a 1 °C change. 

Ref. Junction Compensation influence: 

 ± 1 °C (thermocouple sensor). 

Analog Output:

 

Calibration accuracy: 

 

± 0.1 % of full scale. 

Linearity error: 

 ± 0.05 % of full scale. 

Supply voltage influence: 

 ± 0.05 % of full scale for a min to max supply change. 

Load influence: 

 ± 0.05 % of full scale for a 0 to 100 % load resistance change. 

Temperature influence: 

 ± 0.01 % on zero and span for a 1 °C change. 

Compatibility: 

 

CE mark compliant, conforms to 94/9/EC Atex Directive and to 2004/108/CE EMC Directive. 

Environmental conditions: 

Operating:

 temperature limits -20 to + 60 °C, relative humidity max 90 % non condensing, up to 35 °C. 

Storage:

 temperature limits – 45 to + 80 °C. 

Safety Description:

 

II (1) G [Ex ia Ga] IIC, II (1) D [Ex ia Da] IIIC, I (M1) [Ex ia Ma] I, II 3G Ex nA II T4, [Ex ia Ga] IIC, [Ex ia Da] IIIC, [Ex ia Ma] I associated electrical apparatus. 
Uo/Voc = 10.8 V, Io/Isc = 9 mA, Po/Po = 24 mW at terminals 13-14-15-16, 9-10-11-12. 
Ui/Vmax = 18 V, Ci = 6 nF, Li = 0 nH at terminals 13-14-15-16, 9-10-11-12. Um = 250 Vrms, -20 °C 

 Ta 

 60°C. 

Approvals: 

DMT 01 ATEX E 042 X conforms to EN60079-0, EN60079-11, EN60079-26, EN61241-0, EN61241-11, 

IECEx BVS 07.0027X conforms to IEC60079-0, IEC60079-11, IEC60079-26, IEC61241-0, IEC61241-11, IMQ 09 ATEX 013 X conforms to EN60079-0, EN60079-15, 
UL & C-UL E222308 conforms to UL913 (Div.1), UL 60079-0 (General, All Zones), UL60079-11 (Intrinsic Safety “i” Zones 0 & 1), UL60079-15 (”n” Zone 2), UL 1604 (Div.2) for UL and 
CSA-C22.2 No.157-92 (Div.1), CSA-E60079-0 (General, All Zones), CSA-E60079-11 (Intrinsic Safety “i” Zones 0 & 1), CSA-C22.2 No. 213-M1987 (Div. 2) and 
CSA-E60079-15 (”n” Zone 2) for C-UL, refer to control drawing ISM0141 for complete UL and C-UL safety and installation instructions, 
FM & FM-C No. 3024643, 3029921C, conforms to Class 3600, 3610, 3611, 3810 and C22.2 No.142, C22.2 No.157, C22.2 No.213, E60079-0, E60079-11, E60079-15, 
Russia according to GOST 12.2.007.0-75, R 51330.0-99, R 51330.10-99 [Exia] IIC X, Ukraine according to GOST 12.2.007.0,22782.0,22782.5 Exia IIC X, 
TUV Certificate No. C-IS-204194-02, SIL 2 according to IEC 61508, IEC 61511. Please refer to Functional Safety Manual for SIL applications. 
DNV and KR Type Approval Certificate for marine applications. 

Mounting: 

T35 DIN Rail according to EN50022. 

Weight: 

about 170 g D1072D, 140 g D1072S. 

Connection: 

by polarized plug-in disconnect screw terminal blocks to accomodate terminations up to 2.5 mm

2

Location: 

Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4, Class I, Division 2, Groups A, B, C, D Temperature Code T4 and 

Class I, Zone 2, Group IIC, IIB, IIA T4 installation. 

Protection class: 

IP 20. 

Dimensions: 

Width 22.5 mm, Depth 99 mm, Height 114.5 mm. 

 

Technical Data 

Characteristics 

 

 

For Safety Related System and SIL2, SIL3 Applications according IEC61508 & IEC61511 Standards refer to “Functional Safety Manual” document number ISM0071 

 

SIL Applications 

 

Summary of Contents for D1072D

Page 1: ... Temperature Signal Converter Duplicator Adder Subtractor ISM0018 13 D1072S D1072D INSTRUCTION MANUAL INSTRUCTION MANUAL SIL 2 Temperature Signal Converter Duplicator Adder Subtractor Din Rail Models D1072S D1072D ...

Page 2: ...ammed to detect burnout condition with downscale or highscale forcing Burnout condition signalled by red front panel LED Output 0 4 to 20 mA on max 600 Ω load source mode current limited at 22 mA or 0 1 to 5 V or 0 2 to 10 V signal limited at 11 V Resolution 2 µA current output or 1 mV voltage output Transfer characteristic linear or reverse on mV or transmitting potentiometer temperature linear o...

Page 3: ...l Common burnout detection available when using Power Bus enclosure High Accuracy µP controlled A D converter Three port isolation Input Output Supply EMC Compatibility to EN61000 6 2 EN61000 6 4 Fully programmable operating parameters ATEX IECEx UL C UL FM FM C Russian and Ukrainian Certifications Type Approval Certificate DNV and KR for marine applications High Reliability SMD components High De...

Page 4: ...13 14 15 16 Ch1 9 10 11 12 Ch2 13 14 15 16 Ch1 9 10 11 12 Ch2 13 14 15 16 Ch1 9 10 11 12 Ch2 NOTE for USA and Canada IIC equal to Gas Groups A B C D E F and G IIB equal to Gas Groups C D E F and G IIA equal to Gas Groups D E F and G When used with separate powered intrinsically safe devices check that maximum allowable voltage Ui Vmax of the D1072 Associated Apparatus are not exceeded by the safet...

Page 5: ...C T4 MODEL D1072D 3 4 1 2 RL mA V Supply 12 24 Vdc Source I Source V Out 1 13 14 15 In 2 16 5 6 RL mA V Source I Source V Out 2 9 10 11 12 TC Reference Junction Compensator Option 91 TC In 1 TC Reference Junction Compensator Option 91 TC MODEL D1072D 3 4 1 2 RL mA V Supply 12 24 Vdc Source I Source V Out 1 13 14 15 16 5 6 RL mA V Source I Source V Out 2 9 10 11 12 In 1 3 wire RTD 4 wire RTD Pot 3 ...

Page 6: ...ource I Source V Out 1 A 13 14 15 16 5 6 RL mA V Source I Source V Out 1 B In 1 3 wire RTD 4 wire RTD Pot MODEL D1072D 3 4 1 2 RL mA V Supply 12 24 Vdc Source I Source V Out 1 13 14 15 In B 16 5 6 RL mA V Source I Source V Out 2 9 10 11 12 TC Reference Junction Compensator Option 91 TC In A TC Reference Junction Compensator Option 91 TC Adder Subtractor Low High Selector Output repeats input A B A...

Page 7: ... GROUPS E F G CLASS III DIVISION 1 CLASS I ZONE 0 GROUP IIC SAFE AREA ZONE 2 GROUP IIC T4 NON HAZARDOUS LOCATIONS CLASS I DIVISION 2 GROUPS A B C D T Code T4 CLASS I ZONE 2 GROUP IIC T4 MODEL D1072S 3 4 1 2 RL mA V Supply 12 24 Vdc Source I Source V Out 1 13 14 15 16 In 1 TC Reference Junction Compensator Option 91 TC MODEL D1072S 3 4 1 2 RL mA V Supply 12 24 Vdc Source I Source V Out 1 13 14 15 1...

Page 8: ... FM Class No 3611 CSA C22 2 No 213 M1987 CSA E60079 15 within the specified operating temperature limits Tamb 20 to 60 C and connected to equipment with a maximum limit for AC power supply Um of 250 Vrms Operation Input channel of D1072 accepts a signal from Hazardous Area Hazardous Locations thermocouple resistance thermometer transmitting potentiometer and converts the signal to a 0 4 20 mA or 0...

Page 9: ...temperature input connect thermometer wire A at terminal 16 B and C interconnected wires at terminals 14 and 13 for channel 1 and at terminals 12 10 9 for channel 2 Note that for a correct line resistance compensation in case of 3 wire sensor wire A and B should have the same resistance Intrinsically Safe conductors must be identified and segregated from non I S and wired in accordance to the rele...

Page 10: ...y Voltage V Power Dissipated into the input output loads Analog signal isolators have higher dissipation than digital signal isolators in addition 2 channels barriers D1072D have higher dissipation than single channel units D1072S In analog signal isolators each transmitter requires and dissipates 15 V 0 02 A 0 3 W Usually the loads outside the isolator dissipate 1 3 of the total power used Isolat...

Page 11: ... the Select key to the next menu level item or Up key to return to second level If you pressed Enter key you can choose between 2 different sensor connection type press Select key to change the input connection and then the Enter key to confirm the choice The input connection types are 3 ter 3 wire connection type thermoresistance 4 ter 4 wire connection type thermoresistance 7 CJ Typ 3 Level Menu...

Page 12: ...voltage output range from 0 to 10 V Burnout analog output burnout state None burnout function is disabled analog output represents the input measure as configured Downscale analog output is forced at mA Burnout or V Burnout lower value Upscale analog output is forced at mA Burnout or V Burnout higher value Function analog output function Ch A analog output represents input of first channel Ch B an...

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