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Manual

GLOBE RM410 Piston Air Motor

With optional auxiliaries

ATEX certified

GLOBE Airmotors

| Boerhaaveweg 9-11 | NL - 2408 AD Alphen a/d Rijn | Tel +31 172 426 608 | [email protected]

AIRMOTORS B.V.

globeairmotors.com

II 2G Ex h IIC T5 Gb

II 2D Ex h IIIC T100°C Db
II 2G Ex h IIC T4 Gb X

II 2D Ex h IIIC T135°C Db X

Summary of Contents for 112-900EX

Page 1: ...iaries ATEX certified GLOBE Airmotors Boerhaaveweg 9 1 1 NL 2408 AD Alphen a d Rijn Tel 31 172 426 608 info globe benelux nl AIRMOTORS B V globeairmotors com II 2G Ex h IIC T5 Gb II 2D Ex h IIIC T100...

Page 2: ...ts List RM410 48 Spare Parts List Parking Brake 49 Spare Parts List HCV 50 Spare Parts List RCV 51 Ordering code 52 ATEX Certification 54 CE Certification 58 Options Accessories 60 APPROVALS ATEX CERT...

Page 3: ...ons All results of unauthorised opening and repairs carried out during the guarantee period may invalidate the warranty In case of unauthorised opening and repair work carried out during guarantee per...

Page 4: ...r impurities Do this outside the hazardous area or clean only with a damp cloth A lubricator must be placed inside the main airline near the motor The lubricator unit should have a bowl with enough oi...

Page 5: ...ent when the input side of the brake can get in contact with the explosive environment Specific Condition of Use When the motor is used with brake assembly it is mandatory to use valve type GLOBE APPV...

Page 6: ...r guard around the output shaft if needed WARNING Injury hazard Wear eye protection Airflow from product may contain solid or liquid materials that can result in eye or skin damage Failure to follow t...

Page 7: ...plug part number 26 To fill motors with oil remove the combined breather and oil filler plug part number 46 Ensure breatherplug is in the vertical position It may be neces sary to fit an elbow between...

Page 8: ...s the specifications of the manufacture Do not exceed the maximum radial and axial forces on the shaft If the motor shaft is connected to the part to be driven without a coupling check that the radial...

Page 9: ...ammable at a temperature of 218 C Air quality should meet ISO 8573 1 2010 class 4 for solid particles and ISO 8473 1 2010 class 3 for water For the most efficient power and control of speed all valves...

Page 10: ...tion Intermittent Operation RM110 3 4 6 8 RM210 4 5 8 10 RM310 5 6 10 12 RM410 6 8 12 16 RM510 6 8 12 16 RM610 8 10 16 20 For normal ambient temperatures 0 C to 32 C Use oil with viscosity VG32 For ex...

Page 11: ...damage Failure to follow these instructions can result in serious injury or property damage In order to guarantee the maximum performance and service life of these motors it is essential that the foll...

Page 12: ...ning drops with more than 20 the pneumatic control valves on the brake will automatically make the brake to stop The holding torque of the brake is pre set by the factory by setting the springs to the...

Page 13: ...amage Wear hearing protection The noice level from the air motor may exceed 85 db A Do not use combustible gases to drive this air motor Correct operation is your responsibility Make sure you have the...

Page 14: ...nd other impurities Clean only with damp cloth Do not run the air motor at high speeds with no load This will result in excessive internal heat that may cause motor damage The starting torque is less...

Page 15: ...e the following required drop rate min For normal ambient temperatures 0 C to 32 C Use oil with viscosity VG32 For extremes of ambient temperature consult the manufactures The oil level in the motor c...

Page 16: ...erates better results in relation to the durability the running smoothness and the air consumption With the regulation of the inlet pressure and the flow rate the performance can be adapted to the ind...

Page 17: ...applications normal power for lifting reduced power for lowering The direction of reduced power must be stated when ordering CW or CCW when viewed on the output shaft of the motor or geared motor Hand...

Page 18: ...hen ordering CW or CCW when viewed on the output shaft of the motor or geared motor Remotely Controlled RCV This option is usually controlled from a remote position by one of the PC series or LC2 remo...

Page 19: ...not use combustible gases to drive this brake Correct operation is your responsibility Make sure you have the proper operation conditions Operation Brake Specific Condition of Use When the motor is us...

Page 20: ...ways have the highest release pressure after the motor is under pressure Operation Before use always remove any sediments on the surface of the brake before starting up During operation be aware if un...

Page 21: ...ing to run at a lower operating pressure than given by the customer the pneumatic control valve will automatically be closed There will be no pilot pressure to the brake and the brake will be blocked...

Page 22: ...ies to braked motors supplied without control valves When one of the ports 1 to the motor is pressurized a pneumatic signal through the shuttle valve will actuate the 3 2 way valve D and the brake B i...

Page 23: ...m 125 Nm 92 150 Nm 1 10 5 RM610 at 1500 rpm 125 Nm 92 150 Nm 1 10 5 Wear check Check every 200 operating hours the thickness of the brake shoe liners If the rivet heads which are holding the shoes on...

Page 24: ...til the motor starts to labour labour indicating the brake shoe is in contact with the brake wheel From this position unscrew the Adjuster with 1 4 turn or more until the motor is running at a constan...

Page 25: ...ear eye protection Air stream from product may contain solid or liquid materials that can result in eye or skin damage Failure to follow these instructions can result in serious injury or property dam...

Page 26: ...fine you should install a service kit Shutdown and long storage You need to take care of the following proce dures for a proper shutdown Wear eye protection Keep out of the air steam Turn off the air...

Page 27: ...cted Rare malfunction Measures applied to prevent the source becoming effective Cylinder pot 4 5 Overheating Check airline oil before starting Piston 4 5 No oil in engine case Check oil in engine case...

Page 28: ...are used throughout A Disassembly motor Note For the clarification of the part numbers please refer to the Spare Parts Lists in the appendix Preparation for disassembly Remove the motor from its opera...

Page 29: ...aged This will expose the king rod and queen rod assembly To remove the queen rod remove the pivot pin 29 RM210 310 410 Motors These units are of the king rod variety and again it is wise to slightly...

Page 30: ...heir cylinder pots 8 using ring clamp Fit all pistons cylinder on to engine case Carefully lift the connecting rods 53 Lift upwards and locate the shoe on the connecting rod between the bearing 48 and...

Page 31: ...embly in the reverse order Check it rotates freely Fit valve assembly on to the motor ensuring the different size drive dowels 61 and 62 are located in the crankshaft The remaining build procedure is...

Page 32: ...dead centre position rotate the rotary valve until the balance weight is at the bottom position Assemble the valve housing 3 on to the engine case 27 Rotate the output shaft in both directions and vie...

Page 33: ...33 GLOBE RM410 PISTON AIR MOTOR MANUAL INCLUDING AUXILIARIES ATEX Certified Piston Ring Clamp Details W S RM1 10 13 mm 0 50 27 mm 1 RM210 32 mm 1 25 25 mm 1 RM310 45 mm 1 75 16 mm 0 625...

Page 34: ...e internal surface in the valve body 9 Clean the sleeve 2 Gently push the sleeve 2 in the valve body 9 Make sure that the O rings are not sheared of during assembly Make sure that the spool and valve...

Page 35: ...1 1 16 Valve Body Valve Sleeve Spacer Washer Spring Centering Spring 343720 End Cap Spring End Toggle Pin Toggle Shaft Grub Screw M8 x 10 Circlip 20mm External Hand Lever Pivot Grub Screw M8 x 16 Hex...

Page 36: ...urface in the valve body 9 Clean the sleeve 2 Gently push the sleeve 2 in the valve body 9 Make sure that the O rings are not sheared of during assembly Make sure that the spool and valve are clean Oi...

Page 37: ...d Sleeve Shoulder Screw 10 mm Centering Shaft Guide Hex Head Screw M8 x 20 End Cap Plain End O Ring 1 9 16 x1 1 1 16 Valve Body Valve Sleeve Spacer Washer Spring Centering Spring Control Spool End Cap...

Page 38: ...aterials that can result in eye or skin damage Failure to follow these instructions can result in serious injury or property damage Flush this product in a well ventilated area Do not use kerosene or...

Page 39: ...0 5 mm of the surface new brake shoe assemblies need to be fitted Always replace both brakes shoes even if only one is worn After fitting the new brake shoe assemblies use the LOAD ADJUSTMENT procedu...

Page 40: ...structions as mentioned in this manual by authorised staff Hot surfaces deposit Prior to start up remove all deposit of the surface Electrostatic charging The motor shall be bonded together to other m...

Page 41: ...the long periods of time Faults can develop for the following reasons A Lack of lubrication This will leave to rapid wear internal seizure loss of power or excessive air leakage B Faults in the air s...

Page 42: ...42 GLOBE RM410 PISTON AIR MOTOR MANUAL INCLUDING AUXILIARIES ATEX Certified Dimensions Performances Spare Parts Dimensions RM410 RM410 with Foot Bracket...

Page 43: ...43 GLOBE RM410 PISTON AIR MOTOR MANUAL INCLUDING AUXILIARIES ATEX Certified Dimensions Performance RM410 Brake...

Page 44: ...ator suitable for the flow required Prior to initial start up inject oil into the inlet port GENERAL DATA MASS motor only 62 kgs 137 lbs MOMEMT OF INERTIA of rotating parts 4 1 gm motor only MAX OVERH...

Page 45: ...45 GLOBE RM410 PISTON AIR MOTOR MANUAL INCLUDING AUXILIARIES ATEX Certified Dimensions Performance RM410 Brake HCV...

Page 46: ...46 GLOBE RM410 PISTON AIR MOTOR MANUAL INCLUDING AUXILIARIES ATEX Certified Dimensions Performance RM410 Brake RCV...

Page 47: ...ND LUBRICATION Use 64 micron filtration or better Choose a lubricator suitable for the flow required Prior to initial start up inject oil into the inlet port GENERAL DATA MASS motor only 62 kgs 137 lb...

Page 48: ...rt No 807 006 430 006 430 01 1 807 005 804 066 410 082 430 902A 430 077 430 053 804 016 430 035 430 049 804 068 430 083 808 133 430 901 430 076 816 071 430 012 430 081 430 078 430 052 430 053 430 054...

Page 49: ...7 8 Circlip 28mm External U Packing 210 319 4490 Piston Block assy Brake Piston Block Support Plate Oil Seal Sleeve Brake Shaft Driver Key K121 Brake Shoe Assembly Brake Shaft Bearing 6308 2 RS Circli...

Page 50: ...1 1 16 Valve Body Valve Sleeve Spacer Washer Spring Centering Spring 343720 End Cap Spring End Toggle Pin Toggle Shaft Grub Screw M8 x 10 Circlip 20mm External Hand Lever Pivot Grub Screw M8 x 16 Hex...

Page 51: ...d Sleeve Shoulder Screw 10 mm Centering Shaft Guide Hex Head Screw M8 x 20 End Cap Plain End O Ring 1 9 16 x1 1 1 16 Valve Body Valve Sleeve Spacer Washer Spring Centering Spring Control Spool End Cap...

Page 52: ...ct easily with the ordering code your version and order it at our sales team Do you have special wishes For example ATEX Certified different mountings brakes etc You name it and we make it possible Co...

Page 53: ...leshaft D Motor Brake M Motor Only Female Shaft N SAE C Hydraulic Pump Output V Grease Lubricated for Shaft Upwards Operation OUTPUT OPTIONS XX No Gearbox NOMINAL GEARBOX RATIO VALVE OPTIONS A Motor w...

Page 54: ...Atmospheres 2006 42 EC Machinery Directive The Equipment has been designed and manufactured to the relevant parts of the following harmonized standards EN 1127 1 2019 EN ISO 80079 36 2016 EN ISO 8007...

Page 55: ...e in Potentially Explosive Atmospheres Regulations 2016 Supply of Machinery Safety Regulations 2008 The Equipment has been designed and manufactured to the relevant parts of the following harmonized s...

Page 56: ...X RxxLxxRxxEX are in accordance with the Directives 2014 34 EU Equipment and Protective Systems in Potentially Explosive Atmospheres 2006 42 EC Machinery Directive The Equipment has been designed and...

Page 57: ...e in accordance with the Directives Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2016 Supply of Machinery Safety Regulations 2008 The Equipment ha...

Page 58: ...e following EG directive and standards Machinery directive 2006 42 EC Safety of machines basic terminology EN ISO 12100 2010 Preparation for using the instructions structure content en presentation pa...

Page 59: ...with the provisions of the following EG directive and standards Supply of Machinery Safety Regulations 2008 Safety of machines basic terminology EN ISO 12100 2010 Preparation for using the instructio...

Page 60: ...available for download on globe benelux nl Compact Piston Air Motors Pneumatic Brakes Compact Vane Air Motors Planetary Geared Vane Air Motor Specials Costum Build Vane Air Motors GLOBE Airmotors Boer...

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