Gleason Reel Direct Drive Hazardous Duty Electric Cable Reels SZ-16, Installation And Maintenance Instructions

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SZ-16 DIRECT DRIVE HAZARDOUS DUTY CABLE REEL REPLACEMENT PARTS LIST
ITEM KIT NO. DESCRIPTION QTY.
12 012425 Pawl Kit (35, 60 Springs) ar
(Includes 2 pawls and springs)
12 012426 Pawl Kit (62, 75, 80 Springs) ar
12 012427 Pawl Kit (100 Springs) ar
13 017190 Spanner Wrench (35 – 80 Springs) 1
13 017191 Spanner Wrench (100 Springs) 1
14 032805 Ratchet Wrench Kit (75, 80 Springs) 1
(Includes mounting bolts)
14 032804 Ratchet Wrench KIt (100 Springs) 1
15 017054 Extension Bolts (35 – 80 Springs) ar
(4 bolts per kit–less hardware)
15 017055 Extension Bolts (100 Springs) ar
16 016182 Carriage Bolt, .50–13 x 1.5 ar
17 021291 Lockwasher, .56 Med., Z.P. ar
18 100959 Hex Nut, .50–13, Z.P. ar
19 101211 Flat Washer, .50 ar
20 P06-03 ESNA Lock Nut, .50–13, Z.P. ar
21 021762 Hub Lock Pins (100 Springs) ar
21 021761 Hub Lock Pins (All Other Springs) ar
22 012285 Collector Assembly, 2 Pole, 35 Amp 1
22 012286 Collector Assembly, 3 Pole, 35 Amp 1
22 012287 Collector Assembly, 4 Pole, 35 Amp 1
22 012288 Collector Assembly, 6 Pole, 35 Amp 1
22 012289 Collector Assembly, 8 Pole, 35 Amp 1
22 012290 Collector Assembly, 10 Pole, 35 Amp 1
22 012291 Collector Assembly, 12 Pole, 35 Amp 1
22 012292 Collector Assembly, 14 Pole, 35 Amp 1
22 012293 Collector Assembly, 16 Pole, 35 Amp 1
22 012294 Collector Assembly, 20 Pole, 35 Amp 1
22 012295 Collector Assembly, 24 Pole, 35 Amp 1
22 012296 Collector Assembly, 30 Pole, 35 Amp 1
22 012297 Collector Assembly, 36 Pole, 35 Amp 1
22 012298 Collector Assembly, 2 Pole, 75 Amp 1
22 012299 Collector Assembly, 3 Pole, 75 Amp 1
22 012300 Collector Assembly, 4 Pole, 75 Amp 1
22 012376 Collector Assembly, 6 Pole, 75 Amp 1
22 012377 Collector Assembly, 8 Pole, 75 Amp 1
22 037194 Collector Assembly, 2 Pole, 125 Amp 1
22 037294 Collector Assembly, 3 Pole, 125 Amp 1
22 037295 Collector Assembly, 4 Pole, 125 Amp 1
22 012304 Collector Assembly, 2 Pole, 200 Amp 1
23 012440 Brush Kit (35 Amp) ar
(Each kit includes 4 brushes and 4 fingers)
23 012441 Brush Kit (75 Amp) ar
23 012443 Brush Kit (125 Amp/200 Amp) ar
n.s. 02180901 Seal Kit (Use to install cable) 1
NOTE:
Please consult factory for optional accessories: roller guides, ratchet lock, limit
switch, hoop guides, spool lock, and swivel base. If Collector Assembly was
CSA approved, so advise factory when ordering parts.
NOTE: Applicable mounting hardware included with each kit.
MODEL NUMBER EXPLANATION
SZ 16 80 2 R - 12 3 10 - 1
SPRING
REEL
FRAME
SERIES
SPRING
SERIES
NO. OF
SPRINGS
NO. OF
POLES
AMPACITY
CORE
DIAMETER
PRETENSION
TURNS
AMPACITY
CODE
3
7
12
20
AMPS
35
75
125
200
ITEM KIT NO. DESCRIPTION QTY.
1 01239101 Frame Assembly 1
2 012404 Discs (Set of two) 1
3 01239701 Main Shaft Assembly 1
(Includes drive pin and retaining rings)
4 012402 Bearing Kit–2" Bore 1
(Includes housing and gasket)
5 012401 Bearing Kit–1.75" Bore 1
(Includes housing and gasket)
6 012456 Drive Stud Kit 1
7 012208 Stub Shaft, Std. Rotation (351, 601) 1
7 01220801 Stub Shaft, Rev. Rotation (351, 601) 1
7 012209 Stub Shaft, Std. Rot. (621, 751, 801) 1
7 01220901 Stub Shaft, Rev. Rot. (621, 751, 801) 1
7 012210 Stub Shaft, Std. Rot. (622, 752, 802) 1
7 01221001 Stub Shaft, Rev. Rot. (622, 752, 802) 1
7 012211 Stub Shaft, Std. Rot. (623, 753, 803) 1
7 01221101 Stub Shaft, Rev. Rot. (623, 753, 803) 1
7 012212 Stub Shaft, Std. Rot. (624, 754, 804) 1
7 01221201 Stub Shaft, Rev. Rot. (624, 754, 804) 1
7 012213 Stub Shaft, Std. Rotation (1001) 1
7 01221301 Stub Shaft, Rev. Rotation (1001) 1
7 012214 Stub Shaft, Std. Rotation (1002) 1
7 01221401 Stub Shaft, Rev. Rotation (1002) 1
7 012371 Stub Shaft, Std. Rotation (1003) 1
7 01237101 Stub Shaft, Rev. Rotation (1003) 1
7 014619 Stub Shaft, Std. Rotation (1004) 1
7 01461901 Stub Shaft, Rev. Rotation (1004) 1
8 012416 Wrapper Kit–5" Wide, 8" to 14" Dia. 1
(Includes 4 wrapper sections)
8 012417 Wrapper Kit–5" Wide, 15" to 20"Dia. 1
(Includes 8 wrapper sections)
9 012444 Cable Clamp Kit .38–.74 Dia. Cable 1
(U-bolt with lockwashers and hex nuts)
9 012445 Cable Clamp Kit .75–1.11 Dia. Cable 1
9 012446 Cable Clamp Kit 1.12–1.50 Dia. Cable 1
10 03303901 Enclosure Assembly 1
2, 3, 4 pole/35 Amp collectors
10 03303902 Enclosure Assembly 1
4,6 p/35A; 2,3,4p/75A; 2p/125A;
2p/200A collectors
10 03303903 Enclosure Assembly 1
10, 12p/35A; 6p/75A; 3p/125A collectors
10 03303904 Enclosure Assembly 1
14, 16p/35A; 8p/75A; 4p/125A collectors
10 03303905 Enclosure Assembly 1
20, 24pole/35Amp collectors
10 03303906 Enclosure Assembly 1
30, 36 pole/35 Amp collectors
11 017041 Spring Motor Kit, Std.. Rot.–35 ar
(Includes pawl, pawl springs, cover, gaskets, and snap ring)
11 017042 Spring Motor Kit, Rev. Rot.–35 ar
11 017043 Spring Motor Kit, Std. Rot.–60 ar
11 017044 Spring Motor Kit, Rev. Rot.–60 ar
11 017045 Spring Motor Kit, Std. Rot.–62 ar
11 017046 Spring Motor Kit, Rev. Rot.–62 ar
11 017047 Spring Motor Kit, Std. Rot.–75 ar
11 017048 Spring Motor Kit, Rev. Rot.–75 ar
11 017049 Spring Motor Kit, Std. Rot.–80 ar
11 017050 Spring Motor Kit, Rev. Rot.–80 ar
11 017051 Spring Motor Kit, Std. Rot.–100 ar
11 017052 Spring Motor Kit, Rev. Rot.–100 ar
7
11
12
20
11
12
11
12
11
12
11
14
20
5
15
9
2
3
8
9
3
8
8
3
7
11
12
16
15
1
3
11
12
19
1
11
11
11
12
11
12
1
2
3
1
4
22
23
6
13
1
15
21
14
18
19
17
20
10
10
Always specify SERIAL NUMBER &
MODEL NUMBER when ordering parts. If
COLLECTOR ASSEMBLY (Item 22) was
CSA approved, so advise factory when
ordering parts.
TO DETERMINE ROTATION OF REEL
STANDARD REVERSE
ROTATION ROTATION
Cable is payed out and retracted as shown
when viewing reel from spring motor side.
ILLUSTRATED PARTS LIST
SZ-16 DIRECT DRIVE HAZARDOUS DUTY ELECTRIC CABLE REELS
INDICATES REVERSE ROTATION.
NO LETTER INDICATES STANDARD ROTATION.
Failure to carefully follow instructions in Seal Kit
could result in reel that does not meet
Hazardous Duty Certification.
WARNING