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Operation

Spartan 3

Important Safety Instructions

Read all warnings and instructions in

this manual. Save these instructions.

RTM Injection System

For use with Polyester Resin and Gel-Coat

Parts 23280-00 and 23280-02

Maximum fluid working pressure:

1300 psi. (9 MPa, 90 bar)

Maximum air pressure:

100 psi. (0.7 MPa, 7 bar)

GC-1368N

Summary of Contents for Spartan 3

Page 1: ...arnings and instructions in this manual Save these instructions RTM Injection System For use with Polyester Resin and Gel Coat Parts 23280 00 and 23280 02 Maximum fluid working pressure 1300 psi 9 MPa 90 bar Maximum air pressure 100 psi 0 7 MPa 7 bar GC 1368N EN ...

Page 2: ...up Instructions 7 Pressure Relief Instructions 9 Start up Instructions 10 Shut down Instructions 24 Parts 25 Assembly Drawings 26 Sub Assembly Drawings 30 Maintenance Maintenance 42 Accessories 43 Technical Data Technical Data 47 Graco Standard Warranty 48 Graco Information 48 N A Non Applicable ...

Page 3: ...r when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to Protective eyewear Clothing and respirator as recommended by the fluid and solvent manufacturer Gloves Hearing protection TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury o...

Page 4: ...rts Cleaning Solvent Hazard Created for CEDs Texture Sprayer May have use with other waterbase application equipment with plastic parts th can be damaged by certain solvents WARNING PRESSURIZED ALUMINUM PARTS HAZARD Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluid containing such solvents in pressurized aluminum equipment Such use can cause seriou...

Page 5: ...contact with isocyanates appropriate per sonal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Some materials may become self igniting if applied too thickly Read material manufacturer s warnings and material MSDS The amount of film formation and rate of crystalli zation varies depending on the blend of ISO the hu...

Page 6: ...ally a film will form on the surface and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts To prevent exposing ISO to moisture Foam Resins with 245 fa Blowing Agents Some foam blowing agents will froth at temperatures above 90 F 33 C when not under pressure especially if agitated To reduce frothing minimize p...

Page 7: ...al MSDS The amount of film formation and rate of crystalli zation varies depending on the blend of ISO the humidity and the temperature wetted parts never interchange component A isocy anate and component B resin parts Before turning on main air a Check all fittings making certain they are securely tightened b Make sure all regulators are set to zero turn all the way to the left This should be don...

Page 8: ...be into a bucket of clean solvent 10 Attach the green material hose to the material pump Recirculation hose from the gun 11 Insert the end of the recirculation hose into a waste container SOLVENT CONTAINER SOLVENT WASTE CONTAINER 8 Attach the catalyst jug bracket to the mast Set Up ...

Page 9: ...id and air pressures 1 Push down Yellow slide valve P N 21402 00 to bleed off air to system 2 Open P N 21228 00 on catalyst pump to recirculation position 3 Open P N 21192 00 on bottom of material pump Pressure Relief Procedure ...

Page 10: ...utton AIR MOTOR Pressure Gauge AIR MOTOR Regulator ACCU PRESSURE X2 Pressure Gauge ACCU PRESSURE Regulator MAGIC BULLET ACCU PRESSURE ON OFF SWITCH RECIRCULATION ON OFF SWITCH SOLVENT PURGE Push Button MOLD INJECTION Off Push Button MOLD INJECTION On Push Button STROKE COUNTER Reset Push Button TOUCH SCREEN SYSTEM START BUTTON Console Functions Start Up ...

Page 11: ...11 GC 1368N 1 Open the air valve by pushing the yellow slide on the valve 2 Turn on the main power 3 Press the start button Start Up ...

Page 12: ...12 GC 1368N 4 Push for set up screen Start Up ...

Page 13: ... react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts To prevent exposing ISO to moisture K B F B S a if ci Spraying materials containing isocyanates create...

Page 14: ...orm on the surface and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts To prevent exposing ISO to moisture K B F B S a if c sonal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Some materials may become self igniting if ap...

Page 15: ...vent through the system and out the recirculation hose 12 End recirculation when solvent appears reason ably clean OFF 13 Remove material pump pick up tube from solvent container and dry thoroughly 14 Switch machine recirculation to ON 15 When solvent has stopped exiting the recirculation hose end recirculation OFF 16 Place material pick up tube in desired container of material while keeping recir...

Page 16: ...ntually a film will form on the surface and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts To prevent exposing ISO to moisture K B F B S a if ci Spraying materials containing isocyanates creates potentially harmful mists vapors and atomized partic ulates Read material manufacturer s warnings and material M...

Page 17: ...1 Turn Recirculation Switch to the OFF position 2 Press manual injection Located on Touch Screen 3 If Required Select desired percentage of catalyst by pushing the manual injection set up Start Up Rev G 6 17 2008 Isocyanites Isocyanites ISO are catalysts used in two component foam and polyurea coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become ...

Page 18: ... occur Use minimum air pressure when removing platen fr WARN Rev G 6 17 2008 2 Material Self ignition Moisture Sensitivity of Isocyanites Isocyanites ISO are catalysts used in two component foam and polyurea coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begi...

Page 19: ...on RESIN CATALYST 025 gallons per stroke 95cc per stroke Start Up Rev G 6 17 2008 Moisture Sensitivity of Isocyanites Isocyanites ISO are catalysts used in two component foam and polyurea coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increasing ...

Page 20: ...nditions Material Self ignition Moisture Sensitivity of Isocyanites Isocyanites ISO are catalysts used in two component foam and polyurea coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will...

Page 21: ...cy anate and component B resin parts Rev G 6 17 2008 21 Material Self ignition Moisture Sensitivity of Isocyanites Isocyanites ISO are catalysts used in two component foam and polyurea coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increasing in ...

Page 22: ...zed partic ulates Read material manufacturer s warnings and material MSDS to know specific hazards and precautions related to isocyanates Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventila tion in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with i...

Page 23: ...ining isocyanates creates potentially harmful mists vapors and atomized partic ulates Read material manufacturer s warnings and material MSDS to know specific hazards and precautions related to isocyanates Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventila tion in the work area If sufficient ventilation is not available a supplied air respirator...

Page 24: ...ickly Read material manufacturer s warnings and material MSDS The amount of film formation and rate of crystalli zation varies depending on the blend of ISO the humidity and the temperature NOTICE To prevent cross contamination of the equipment s wetted parts never interchange component A isocy anate and component B resin parts Shut Down Procedure The purpose of the shut down procedure is to verif...

Page 25: ...ATALYST HOSE 30 FT 20195 30 MATERIAL RECIRCULATION HOSE 20569 00 22701 00 MAST BASE 20941 00 CATALYST BOTTLE ASSEMBLY 20945 00 CATALYST RECIRCULATION HOSE 21054 01 SOLVENT HOSE 48 FT 21654 02 SOLVENT TANK ASSEMBLY 21694 25 MATERIAL HOSE ASSEMBLY 25 FT 23250 00 CONTROL BOX ASSEMBLY GAM 268 01 MATERIAL PUMP PICK UP KIT LPA 170 CATALYST BOTTLE BRACKET ASSEMBLY GC 1368 MANUAL Parts ...

Page 26: ...26 GC 1368N REVISION A 23280 02 SPARTAN 3 ASSEMBLY 01 Assembly Drawings ...

Page 27: ...27 GC 1368N REVISION A 23280 02 SPARTAN 3 ASSEMBLY Assembly Drawings ...

Page 28: ...28 GC 1368N REVISION A 23280 02 SPARTAN 3 ASSEMBLY Assembly Drawings ...

Page 29: ...5 32 32 21654 02 SOLVENT TANK ASSEMBLY 1 21663 00 MOUNTING BLOCK 1 21668 02 SPARTAN 3 GUN 1 21670 00 TANK SUPPORT 1 21674 00 GUIDE HOSE ASSEMBLY 1 21694 25 MATERIAL HOSE 1 2 ID 1 22701 00 BASE 1 23231 01 SPARTAN 3 DECAL 1 23250 01 CONTROL BOX ASSEMBLY 1 Part Number Description Qty 23295 00 TOUCH SCREEN CABLE 1 3923 02 SPIRAL WRAP 3 7486 04 WASHER 4 7486 05 WASHER 16 7486 13 WASHER 3 7733 12 NUT 2 ...

Page 30: ...30 GC 1368N REVISION J 23250 00 SPARTAN 3 CONTROL BOX ASSEMBLY Sub Assembly Drawings ...

Page 31: ...31 GC 1368N REVISION J 23250 00 SPARTAN 3 CONTROL BOX ASSEMBLY Sub Assembly Drawings ...

Page 32: ...32 GC 1368N REVISION J 23250 00 SPARTAN 3 CONTROL BOX ASSEMBLY Sub Assembly Drawings ...

Page 33: ... 00 AIR PURGE ACCU FLUSH DECAL 1 22251 00 SOLVENT FLUSH ACCU FLUSH DECAL 1 22256 00 ACTUATED TOGGLE VALVE 2 22263 00 L ADJUSTABLE FITTING 3 22506 00 TERMINAL 15 22507 00 TERMINAL END COVER 1 23072 00 MOMENTARY ILLUMINATED PUSH BUTTON 1 23073 00 EMERGENCY STOP PUSH BUTTON 1 23074 00 PUSH BUTTON COUPLING PLATE 3 23075 01 I INSCRIPTION CAP 1 23079 01 NORMALLY OPEN CONTACT BLOCK 1 23079 02 NORMALLY CL...

Page 34: ...R 2 7486 28 WASHER 6 7597 06 SWIVEL FITTING 1 7733 04 HEX NUT 2 7733 06 HEX NUT 5 7733 07 HEX NUT 6 7733 12 HEX NUT 1 7734 01 LOCK WASHER 6 7734 02 LOCK WASHER 2 7734 03 LOCK WASHER 7 7734 04 LOCK WASHER 6 7734 06 LOCK WASHER 3 7734 10 LOCK WASHER 4 7735 16C SCREW 4 7750 02 COPPER WIRE 14 BLACK 7966 03 FITTING 1 8115 02 FITTING 1 8115 03 FITTING 1 8115 04 FITTING 1 8155 40C SCREW 4 8212 48F SCREW ...

Page 35: ...35 GC 1368N REVISION J 23250 00 SPARTAN CONTROL BOX SCHEMATIC Sub Assembly Drawings ...

Page 36: ...36 GC 1368N REVISION E 23547 01 Check Valve Assembly Accu Pressure Valve 21668 01 Spartan II Gun Assembly Sub Assembly Drawings ...

Page 37: ...WAND 1 21664 00 CHECK VALVE 1 21665 00 GUN HANDLE 2 Part Number Description Qty 21667 00 BALL VALVE 1 21675 00 CHECK VALVE 2 21676 00 CRUSH WASHER 2 22904 00 CHECK VALVE STEM 1 22906 00 CRUSH WASHER 1 22908 00 NUT 1 22909 00 CHECK VALVE BODY 1 23216 00 MPS BLOCK 1 23217 00 PRESSURE SENSOR PISTON 1 23218 00 BOTTOM PLATE 1 23219 00 TOP PLATE 1 23221 00 GASKET 1 23223 00 INJECTION PORT 1 23524 01 SPR...

Page 38: ... 20878 00 MINIATURE VALVE 2 21454 00 MOUNTING BRACKET 2 21668 01 SPARTAN II GUN 1 22213 01 RED PUSH BUTTON 1 22213 02 BLACK PUSH BUTTON 1 22223 90 PUSH BUTTON BRACKET 1 22224 00 TEE FITTING 1 7734 04 LOCK WASHER 6 8212 16C SCREW 6 REVISION A 21668 02 Spartan 3 Gun Assembly Sub Assembly Drawings ...

Page 39: ...9 GC 1368N REVISION E 21664 00 21675 00 Solvent Air Purge Resin Check Valve Assembly Check Valve Assembly 22909 00 Not included with 23547 01 assembly 23547 01 CHECK VALVE ASSEMBLY Sub Assembly Drawings ...

Page 40: ...ly Drawings Part Number Description Qty 11021 23 PIPE PLUG 1 20324 00 SOLVENT TANK 1 20365 00 RELIEF VALVE 1 20655 02 ELBOW FITTING 1 20720 00 PRESSURE RELIEF VALVE 1 20796 00 FITTING 1 21669 00 CHECK VALVE 1 22253 01 BALL VALVE 1 22254 01 ELBOW FITTING 1 22256 00 TOGGLE VALVE 1 23283 00 TANK WARNING DECAL 1 4342 01 ELBOW FITTING 1 6782 01 TEE FITTING 1 7892 03 FITTING 1 8115 04 NIPPLE FITTING 1 I...

Page 41: ...scription Qty 20394 00 PICK UP TUBE 1 20395 00 ELBOW FITTING 1 20397 01 MESH FILTER 1 20398 02 MATERIAL HOSE 1 Filter Options Part Number Description 20397 02 100 MESH 20397 03 50 MESH GAM 268 01 MATERIAL PICK UP KIT Sub Assembly Drawings ...

Page 42: ...y tight it is expedient after a period of shut down that the pro cedures in the instructions for commissioning the catalyst stream should be repeated Maintenance Rev G 6 17 2008 Isocyanites Isocyanites ISO are catalysts used in two component foam and polyurea coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a...

Page 43: ...43 GC 1368N REVISION P 23280 00 SPARTAN 3 W PAC ASSEMBLY 01 Accessories ...

Page 44: ...44 GC 1368N REVISION P 23280 00 SPARTAN 3 W PAC ASSEMBLY Accessories ...

Page 45: ...45 GC 1368N REVISION P 23280 00 SPARTAN 3 W PAC ASSEMBLY Accessories 126354 Encoder Cable 126355 Power Cable 126356 126357 23295 00 ...

Page 46: ...6 00 ADJUSTMENT ROD 1 23259 00 HEX ADAPTER 1 23260 00 RECISION ROD 2 23261 00 SUPPORT RAIL 2 126352 SERVO MOTOR 2 Part Number Description Qty 23269 00 NORMALLY OPEN SENSOR 1 23269 01 NORMALLY CLOSED SENSOR 2 23278 00 ROLLER BEARING 1 23295 00 TOUCH SCREEN CABLE 1 126354 SERVO MOTOR CABLE ENCODER 1 126355 SERVO MOTOR CABLE POWER 1 126356 TERMINAL SERVO CABLE 1 126357 CPU SERVO BLOCK CABLE 1 3923 02...

Page 47: ...n manual Maximum Fluid Temperature 100 F 38 C B Component Resin Inlet Size 1 5 16 12 UN 2A Male Sound Pressure 84 83 dB A Sound Power measured per ISO 94 16 2 87 04 dB A Dimensions 35 L X 35 W X 70 H 889 X 889 X 1778 mm Weight 305 lb 139 kg Wetted Parts Catalyst Chemically coated aluminum stainless steel chemically resistant o rings Resin Carbon steel carbide chemically resistant o rings ...

Page 48: ...uential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR CO...

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