Gizmo GZ2 Instruction Manual Download | Manualshive

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35

Install the front and rear roll bar subassemblies into the chassis by securing the bearings in the
bulkheads from the middle out and the 5060 ball joints to the lower arms.

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Summary of Contents for GZ2

Page 1: ...GZ2 2018 Instruction Manual...

Page 2: ...s for Rollbar Mounts 4 3061 Aluminum Bulkhead 4 1055 Aluminum Rail Mount 4 P04 Arm Hasp 4 1052 Carbon Side Rail 2 1012C or A Carbon Chassis 1 Screws and Shims Part Number Part Name Quantity B2 5x6 Hex...

Page 3: ...ce the P06 with the larger end on a flat surface Then take the chassis in hand so that the P06 will be installed from the top of the chassis through to the bottom The large end of P06 will shoulder on...

Page 4: ...ife trim off any of the P06 surpassing the bottom side of the chassis A 2 Install Arm Joints Install qty8 3280 Ball Joint Balls using qty 8 C3x6 screws in the indicated diagram below For a starting se...

Page 5: ...p qty 8 5040 Wishbone Inserts onto the already installed 3280 s on the chassis A 3 Arms A 3 1 Wishbone Construction Instal the 3041 Shock Mount onto the arm using a M3x8 screws to mount it from the bo...

Page 6: ...s will fix the shock mount in position and prevent it from rotating Install the 3x8 set screw into the shock mount Install the P04 and the 3030 Roll Bar Mount to the 1100 Lower Wishbone with qty2 B2 5...

Page 7: ...he rear use the round part of the shock mount to the outside Use the second widest position on the arm holes and the outer hole for the set screw for the shock NOTE Finally install one M3x3 set screw...

Page 8: ...7 A 4 Bulkheads Install the 4 bulkheads to the chassis by using qty2 C3x6 for each...

Page 9: ...8 The 7000 Center Weight has four possible mounting screws The flex of the lower chassis varies depending on which screws are installed Install with qty2 C3x6 screws...

Page 10: ...iversal Ring 2 ST02 Rear Axle 2 ST14 Rear Universal Bones 2 B 1 2 Front Dual Joint Driveshaft Construct the front axles and the driveshaft bone halves first to then join them with ST17 Use a flat head...

Page 11: ...10 B 1 2 Rear Driveshaft ST02 ST16 PIN01 ST14 UB2 Twist the flathead here in the ST02 to gain the clearance to assemble the driveshaft...

Page 12: ...pright Front 2 GZ11702 Rear Toe in Arm 2 ST03 Upright Ball 8 P16 Lock Ring 4 GZ11701 Pivot Ball 4 Screws and Shims Part Number Part Name Quantity B3x6 Hex Screw B3x6 8 B3x8 Hex Screw B3x8 2 SH10 Shim...

Page 13: ...ting setup is 1mm Roll Center and track width can also be varied using various shim sizes between the 3190 and ST03 Recommended starting setup is 1 0 mm Bump steer can also be adjusted by varying the...

Page 14: ...13 C 1 2 Rear Uprights Assemble the first rear upright as indicated by the diagram ST03 B3x6 B3x6 GZ11702 3180 6020 6020 ST03 3190 GZ11703...

Page 15: ...above C 1 3 Installation of Uprights and Driveshafts Install the front and rear drive shafts into the front and rear uprights respectively Then install the uprights into the lower wishbones and tighte...

Page 16: ...15 NOTE Once the drive shafts are inserted into their respective uprights install the small plastic retaining ring onto the driveshaft until it is flat with the hex...

Page 17: ...5 4 3301 Shaft Pulley 2 5081 18T Pulley 2 9000 Rear Belt 1 9010 Front Belt 1 4050 Pin 2x10mm 2 Screws and Shims Part Number Part Name Quantity C3x6 Hex Screw CS 4 SHPS Shim 5x7x0 1mm 4 B3x6 Hex Screw...

Page 18: ...17 The SHPS Shims can be used to shim your spur gears depending on their thickness Install the Motor Mount subassembly using qty4 C3x6 screws as indicated above C3x6...

Page 19: ...Pin 2x10mm 4 4055 Pin 2x8mm 2 8010 O Ring 24x1mm 1 304990 Diff Gasket 1 304930 Diff Gear Set 1 964031 Diff Washer 3 5x10x0 2mm 4 964050 Diff Washer 5x15x0 3mm 2 6010 Bearing 8x12x3 5 4 3210 Diff Eccen...

Page 20: ...e the GZ11705 Outdrives E 2 Rear Differential Light sanding on the outer diameters where the 6010 bearings sit of the left and right differential housings will aid in smooth assembly Must install the...

Page 21: ...20 6010 GZ11705 5020 Qty4 B2 5x8 3210 304990 8010 8020 964050 304930 4050 GZ11705 3210 6010 5020 8020 964050 304930 4050 304980 694931 694931 694931 694931 309430 309430 309430 309430...

Page 22: ...21 Fill the diff half containing the cross with gears with the oil of your choice as seen above Then join the two halves together...

Page 23: ...22 E 3 Install Spool and Rear Differential The tension of the front and rear belts can be adjusted using the eccentric 3210 pieces and their position in the bulkheads...

Page 24: ...3 Note If building the side rail version of the car we recommend going to page 46 of the manual at this point The screws to install the side rail are easier to install before the upper arm installatio...

Page 25: ...w B3x8 for toe link in board 2 B3x10 Hex Screw B3x10 for Upper arm pivot balls 8 SH30 Shim M3x3 For upper arm 8 F 1 Front and Rear Upper Arms The carpet car will have one piece caster plates for the f...

Page 26: ...Install qty 3 Pivot Balls to each caster plate using B3x10 screws Construct the upper turnbuckles and snap them onto the placed pivot balls and each other Snap the upper arm onto the ball of the uprig...

Page 27: ...or each linkage use qty1 3260 3x27mm turnbuckle and qty2 GZ11709 Ball Joints After the turnbuckles are built install them by connecting them to the ballstud that was placed on the bottom of the caster...

Page 28: ...27 Attach each caster plate to the respective bulkhead using qty2 B3x6 for each...

Page 29: ...4040 Steering Post 3 6000 Bearing 4x8x3 3 3260 Turnbuckle 3x27mm 2 3270 Turnbuckle 3x39mm 1 5060 Ball Joints 6 1150 Servo Plate 1 GZ11711 Stop Rack 1 Screws and Shims Part Number Part Name Quantity B3...

Page 30: ...29 G 1 Steering Rack Sub Assembly Construct the steering rack itself as seen above B3x6 B3x6 C3x5 GZ11711 GZ11703 GZ11703 GZ11703 Nut 03 P3x8 P3x8 P3x8 3080 3090 B3x10 6000 4040 Nut 01...

Page 31: ...ng the P3x5 set screw in the back a thread locker is recommended here Tighten the set screw until slop of the rack between the bearings is eliminated However do not overtighten you want the rack to be...

Page 32: ...31 Now install the steering subassembly into the chassis 1150 B3x6 3010 3100 B3x6 B3x6...

Page 33: ...32 Qty 4 C3x6 secure the steering subassembly to the chassis...

Page 34: ...33 G 2 Steering Linkages Construct qty2 steering linkages using one 3260 and two 5060 for each Then install them into chassis to connect the...

Page 35: ...ange 4 Screws and Shims Part Number Part Name Quantity P3x3 Set Screw P3x3 4 P3x5 Set Screw P3x5 4 H 1 Front and Rear Anti Roll Bars The anti roll bar systems are identical front and rear The kit incl...

Page 36: ...35 Install the front and rear roll bar subassemblies into the chassis by securing the bearings in the bulkheads from the middle out and the 5060 ball joints to the lower arms...

Page 37: ...D100 RSD Bumper 1 1080 Battery Mount 2 4050 Pin 2x12 2 1122 1124 1126 Shock Tower Front 1 1123 1125 1227 Shock Tower Rear 1 Screws and Shims Part Name Quantity B3x5 Hex Screw B3x5 4 B3x6 Hex Screw B3x...

Page 38: ...37 I 1 Antenna...

Page 39: ...38 I 2 Battery Stops Sh2 0 Nut01 1080 Qty4 C3x10...

Page 40: ...ed the appropriate set of shock towers Pictured are the Stand Shock towers for front 1122 and rear 1123 respectively For the Low Profile shocks use front 1124 and rear 1125 towers For Ultra Low Profil...

Page 41: ...2 308334 Shock Piston Complete 2 308323 Alu Shock Body 4 308353 Alu Shock Cap Top 4 308042 Alu Shock Adjustable Nut 4 303241 Ball Universal 5 8mm 8 308082 Shock Membrane 4 965023 E Clip 2 3mm 4 30836...

Page 42: ...on each side Then the shaft can be passed through the Shock Body Before installing the lower plastic pivot piece to the shaft it is necessary to install the O Ring Plastic Retainer and Lower Aluminum...

Page 43: ...42 308327 303241 308333 308082 970130 308042...

Page 44: ...43 I 2 Shock Installation Qty4 B3x8 to attach each Shock Absorber to the Shock Towers respectively Attach lower end of Shock Absorber to the Set Screw of the Shock Mounts on the Lower Wishbones...

Page 45: ...44 Spool Diff Adjustment Install four p3x3 set screws for spool and differential tightness...

Page 46: ...45 Top Deck version Qty4 set screws for top deck mount...

Page 47: ...46 B3x5 Top Deck 1056 Top Deck Stand off 1mm shim Top Deck Hardware pack 1057...

Page 48: ...47 Side Rail version Install the Side Rail Mounts 1055 on each of the respective bulkheads using qty2 B3x6 for each...

Page 49: ...48 Use 0 5mm shims between each mount and the side rails for correct spacing with the central stiffeners...

Page 50: ...mounts using B3x6 screws If doing this after upper arms are installed use a ball 2mm round tool to install for ease Then the 3240 and 3250 chassis stiffeners car can be installed using a B3x25 on the...

Page 51: ...50 Once the motor is installed the 1220 Motor Bracket can be installed to the motor Bumper...

Page 52: ...51 Qty3 c3x6 to attach bumper to chassis...

Page 53: ...52 Spur Gears...

Page 54: ...53 Top Deck version Side Rails version...

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