Gizmo GZ1 Instruction Manual Download | Manualshive

Page: 31 / 63

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30

NOTE:

when installing the

diff, put them in the

correct belt tension, this

is explained in the next

step.

BAG E STEP 4

NOTE:

The correct belt tension position, is the

position showed below, its one notch against

the motor mount in both front and rear.

BAG E STEP 4 CONTINUED

Front of chassis

Front

Rear

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Summary of Contents for GZ1

Page 1: ...INSTRUCTION MANUAL 1 10 TOURING CAR...

Page 2: ...ldren Take care when assembling the kit as some of the parts have sharp edges Please read this manual carefully to understand which ancillary items are used with this kit Gizmo Racing ApS accept no re...

Page 3: ...1100 Lower Wishbones 4 X 3030 Roll bar mount 4 X 3040 Shock mount 8 x 5040 Wishbone insert 8 x 5050 C clips for wishbone 8 X 3280 Balls for ball joints SCREWS SHIMS NEEDED 4 X C3X5 Hex screw SFH 9 X C...

Page 4: ...6 and cut of the extra material of P06 that are under the bottom of the chassis Cut this part of P06 NOTE You need to glue in P06 and cut of the extra material of P06 that are under the bottom of the...

Page 5: ...4 PRE FINISHED PICTURE BAG A STEP 3...

Page 6: ...5 PRE FINISHED PICTURE BAG A STEP 4 NOTE Leave P04 loose for now when you install the uprights you can tighten down P04 FRONT...

Page 7: ...6 PRE FINISHED PICTURE BAG A STEP 4 NOTE Leave P04 loose for now when you install the uprights you can tighten down P04 NOTE Note direction of 3040 and 3030 for correct side of the front wishbone REAR...

Page 8: ...NISHED PICTURE NOTE Note direction of 3040 and 3030 for correct side of the rear wishbone BAG A STEP 5 NOTE Snap on 5040 first then mount the arm and 5050 Make sure you mount the arms in the correct p...

Page 9: ...8 BAG A FINISHED...

Page 10: ...ont axles 6 x PIN01 Pin 1 5x7 8mm 2 X ST13 Front universal bones 6 X ST16 U joint cross 1 X UB1 Universal bearing set full car kit 2 x ST17 Universal ring 2 X ST02 Rear axle 2 X ST14 Rear universal bo...

Page 11: ...10 BAG B STEP 1 NOTE apply joint grease to all rubbing surfaces of the front universals...

Page 12: ...11 ASSAM DISASSAMBLING NOTE Insert a 2 5mm flat screwdriver into the slot on ST17 get out insert ST16 into the unclamped ST17 FRONT AXLE FINISHED...

Page 13: ...G B STEP 2 NOTE apply joint grease to all rubbing surfaces of the front universals ASSAM DISASSAMBLING NOTE Insert a 2 5mm flat screwdriver into the slot on ST02 get out insert ST16 into the unclamped...

Page 14: ...13 REAR AXLE FINISHED...

Page 15: ...ights 4 X 3180 Wheel axle 2 X 1190 Arm for upright front 2 X 1200 Rear toe in arm 4 x ST03 Upright ball 4 X P16 Lock ring 8 X 3281 Ball for ball joints SCREWS SHIMS NEEDED 8 X B3X6 Hex screw SFH 8 X P...

Page 16: ...15 BAG C STEP 1...

Page 17: ...16 NOTE Make both front right and front left uprights Note direction of 1190 for correct side PRE FINISHED PICTURE BAG C STEP 2...

Page 18: ...nt right and front left uprights Note direction of 1190 for correct side PRE FINISHED PICTURE BAG C STEP 3 NOTE When pressing P16 on for the first time I may need some pressure To disassemble hit the...

Page 19: ...18 FINISHED FRONT UPRIGHTS NOTE When pressing P16 on for the first time I may need some pressure To disassemble hit the end face of the axel BAG C STEP 4...

Page 20: ...19 FINISHED REAR UPRIGHTS BAG C STEP 5 NOTE mount all four corners and tighten down P04 Achieve free action but with minimal play...

Page 21: ...20 BAG C FINISHED...

Page 22: ...Motor mount 4 x 6005 Bearing 4x8x2 5 2 X 3301 Shaft for pulley 2 X 5081 18T pulley 1 X 9000 Rear belt 1 x 9010 Front belt 2 X 4050 Pin 2x10mm SCREWS SHIMS NEEDED 4 X C3X6 Hex screw SFH 2 X P3X6 Set Sc...

Page 23: ...22 BAG D STEP 1...

Page 24: ...3301 into the motor mount make sure that you only have minimal play in 3301 In the kit there is included four 5x7x0 1mm shims so you can shim 3301 to minimal play The shimming should be done at the e...

Page 25: ...24 PRE FINISHED PICTURE BAG D STEP 2...

Page 26: ...25 BAG D FINISHED...

Page 27: ...55 Pin 2x8mm 1 X 8010 O ring 24x1mm 1 X 304990 Diff gasket 1 x 304930 Diff gear set 4 x 964031 Diff washer 3 5x10x0 2mm 2 X 964050 Diff washer 5x15x0 3mm 4 x 6010 Bearing 8x12x3 5 4 x 3210 Diff excent...

Page 28: ...27 NOTE when assembling the spool you need to mount the bearings 6010 before the outdrive 4020 BAG E STEP 1...

Page 29: ...INISHED PICTURE BAG E STEP 2 NOTE when assembling the diff halfs note that you need to put on the bearing 6010 before you put on outdrive 4020 You also need to install 8020 and 964050 before you insta...

Page 30: ...9 BAG E STEP 3 NOTE when filling the geardiff with diff oil fill diff oil up to the top of the diff cross pin you can also weight the diff with oil in it the weight should be 12 5g PRE FINISHED PICTUR...

Page 31: ...correct belt tension this is explained in the next step BAG E STEP 4 NOTE The correct belt tension position is the position showed below its one notch against the motor mount in both front and rear BA...

Page 32: ...31 BAG E FINISHED...

Page 33: ...1 X 3220 Upper mount front 1 X 1120 Shock tower front 1 x 1140 Shock tower rear 8 x 5040 Wishbone inserts 8 X 5050 C clips for wishbone 2 x 3260 Turnbukles 3x30mm 8 x 3280 Ball for ball joints 1 x 30...

Page 34: ...33 BAG F STEP 1 NOTE You will need to mount 3220 under the front belt...

Page 35: ...34 BAG F STEP 2 NOTE You will need to mount 3230 under the rear belt PRE FINISHED PICTURE...

Page 36: ...REAR NOTE You will need to mount 3280 before you snap on 5040 NOTE You will need to mount 3280 before you snap on 5040 Note that the ball joint 3281 will need to be placed corecctly so that when you m...

Page 37: ...36 BAG F STEP 4 NOTE Make sure that you mount 4060 straight into 5060 PRE FINISHED PICTURE NOTE Pay attention to the caster plates and there position The notch should be facing outwards in the car...

Page 38: ...BAG F STEP 5 NOTE Make sure that you mount 3260 straight into 5060 BAG F LENGHTS NOTE the given lengths should give approximately 1 of front camber and 2 of rear camber together with 2 5 of rear toe...

Page 39: ...38 BAG F STEP 6 NOTE Pay attention to the caster plates and there position The notch should be facing against the upper link PRE FINISHED PICTURE...

Page 40: ...39 BAG F STEP 7 FRONT BAG F STEP 8 REAR...

Page 41: ...40 BAG F STEP 9 BAG F FINISHED...

Page 42: ...ll for ball joints 3 x 4040 Steering post 3 X 6000 Bearing 4x8x3 2 X 3260 Turnbulkes 3x27mm 1 x 3270 Turnbukles 3x39mm 6 x 5060 Ball joints 1 X 1150 Servo plate SCREWS SHIMS NEEDED 8 x B3x6 Hex screw...

Page 43: ...42 BAG G STEP 1 BAG G STEP 2 NOTE Make sure not to tight the P3x5 more than the 3080 is moving freely between the 6000...

Page 44: ...43 BAG G STEP 3 BAG G STEP 4...

Page 45: ...44 BAG G STEP 5 STEERING LINK SHORT x 2 BAG G STEP 6 STEERING LINK LONG...

Page 46: ...45 BAG G STEERING LINK LENGHTS BAG G STEP 7 NOTE the given lengths should give approximately 1 of front toe out...

Page 47: ...46 BAG G FINISHED...

Page 48: ...3mm 1 X 4015 Anti roll bar 1 2mm 4 X 3000 Roll bar side steer 4 x 303455 Anti roll bar ball joint 4 X 362650 Anti roll bar screw 4 X 6030F Bearing 4x7x2 5mm flange 1 x 3270 Turnbukles 3x39mm 4 x 5060...

Page 49: ...48 BAG H STEP 1 NOTE The 5060 needs to be shorted by appox 5mm Use a knife to cut the 5060 as showed above...

Page 50: ...BAG H STEP 3 Insert the anti roll bar into the sideplates and press the 6030F into the sideplate Recommended roll bars to use Front 1 4mm Rear 1 2mm Note Building steps of front and rear anti roll ba...

Page 51: ...50 BAG H STEP 4 Snap on the 5060 to the pivot ball BAG H FINISHED...

Page 52: ...cket 2 X 1080 Battery mount 4 X WH01 Wheel nuts 1 x 3240 Side plate stiffer long 1 x 3250 Side plate stiffer short 2 X 4050 Pin 2x10 SCREWS SHIMS NEEDED 4 x B3x5 Hex screw SFH 5 x B3x6 Hex screw SFH 1...

Page 53: ...52 BAG I STEP 1 BAG I STEP 2...

Page 54: ...53 BAG I STEP 3 Insert the 306110 to the servoplate BAG I STEP 4...

Page 55: ...54 BAG I STEP 5 BAG I STEP 6...

Page 56: ...55 BAG I STEP 7 BAG I FINISHED...

Page 57: ...308334 Shock piston complete 4 x 308323 Alu shock body 4 x 308353 Alu shock cap top 4 x 308042 Alu shock adjustable nut 8 x 303241 Ball universal 5 8mm 4 x 308082 Shock membrane 4 x 965023 E clip 2 3m...

Page 58: ...57 BAG J BAG J STEP 1...

Page 59: ...Insert the big o ring 970130 into the shock adjustable nut 308042 before screwing the 308042 onto the shock body 308323 BAG J STEP 3 Adjust the length between shock lower body 308327 and the ball join...

Page 60: ...ill the shock body with shock oil 3 Let the oil settle and allow air bubbles to rise to the top Slowly move the piston up and down to allow oil into all cavities within the shock body 4 Extend the pis...

Page 61: ...l leak out this is normal 2 When installing the shock cap assembly on the shock body press the piston rod up so there will be appox 1mm car between the lower shock body and the ball joint 3 Tighten fu...

Page 62: ...61 BAG J STEP 7 FRONT BAG J STEP 8 REAR...

Page 63: ...62 BAG J FINISHED...

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