Gio Electric H1 Volt Owner'S Manual Download | Manualshive

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3

ASSEMBLY

Only minimal assembly is required for your new H1 VOLT.

3.1

Front wheel installation:

First, make sure all hardware is exists. You should have front axle + 2 springs (some models will
have only 1 spring) + nut.

Attach the wheel based on illustration below – Make sure that the rotor sitting properly inside brake
caliper.

3.2

Handlebar installation/alignment:

Align handlebar and tighten headset bolts

Front axle

Spacer

Spring

Front Wheel

Rotor

Spring

Nut

Left Fork

Right Fork

Brake caliper

Released

Adjust

Locked

Quick

release

lever

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Summary of Contents for H1 Volt

Page 1: ...1 Illustrations may not be exact appearance of actual product Please contact GIO Customer Care Center 1 877 274 0480 for any concern or and inquiry DO NOT RETURN TO STORE ...

Page 2: ... 2 Position 11 3 5 Brake Adjustment 11 3 5 1 Brake caliper components definition 12 3 6 Rear Derailleur gear shifter Adjustment 14 4 Operating Instructions 15 4 1 LCD DISPLAY 15 4 2 GEAR SHIFTER 16 4 3 Pre ride inspection checklist 17 4 3 1 Tires and Wheels 17 4 3 2 Brakes 17 4 3 3 Seat Handlebar 17 4 3 4 Helmet 17 4 3 5 Chain and Gears 17 5 Important Instructions 18 6 Safety Precautions 19 7 Batt...

Page 3: ...3 8 MAINTENANCE 23 Wheels 23 Rims 23 Spokes 23 Tires 23 Brakes 23 Batteries 23 Chain 23 9 Troubleshooting 24 9 1 Error codes definition 25 10 Warranty 26 ...

Page 4: ...in this manual in order to ensure your maximum safety If you loan your bike to anyone make sure they also know how to operate it safely When using the load should not be greater than the maximum capacity and please pay attention to increase the braking distance during rainy or snowy days This e bike can operate in the rain and snow but it CANNOT be submerged in water When the motor is submerged in...

Page 5: ...__________ Color _______________________________________________________ Date of Purchase _______________________________________________________ Dealer s Name _______________________________________________________ Dealer s Ph _______________________________________________________ Dealer s Email _______________________________________________________ Serial Number is engraved underneath crank ho...

Page 6: ...6 2 GIO H1 Electric bicycle and its components 1 2 3 4 7 8 9 10 11 12 5 13 24 25 26 14 15 16 17 27 18 19 28 23 22 21 20 6 ...

Page 7: ...rain module 5 Front rotor disc brake 19 Taillight 6 Main switch 20 Throttle grip accelerator 7 Headset 21 Digital display 8 Battery 22 Front brake lever 9 Saddle seat 23 Gear shifter 10 Seat clamp 24 Front wheel quick release 11 Rear brake caliper 25 Pedals 12 Rear rotor disc brake 26 Pedal crank 13 Front brake caliper 27 Front sprocket 14 Kick stand 28 Chain ...

Page 8: ...r 2 springs some models will have only 1 spring nut Attach the wheel based on illustration below Make sure that the rotor sitting properly inside brake caliper 3 2 Handlebar installation alignment Align handlebar and tighten headset bolts Front axle Spacer Spring Front Wheel Rotor Spring Nut Left Fork Right Fork Brake caliper Released Adjust Locked Quick release lever ...

Page 9: ...ke s wheels firmly on the ground a Loosen the headset and remove stem bolt b Slide the stem off the steerer tube 2 Change position of the height spacers as necessary and install handlebar back Headset bolt Stem bolt a b Stem Steerer tube Height spacer 10mm ...

Page 10: ... the stroke and your leg is almost fully extended The knee should not lock nor should your hips have to rock over to one side to fully depress the pedal There should be a natural bend in your knee just as if you were standing There is some variation to this measurement some people prefer to be slightly higher others lower This variation is on the order of millimeters never as large as centimeters ...

Page 11: ...e hands Loosen hex bolt underneath the seat and adjust angle and or length as necessary 3 5 Brake Adjustment Your bike is equipped with front and rear disc brakes Properly adjusted brakes are an essential thing You don t want them to fail at the last minute Take note that the rear brake is on the left side of the handlebar and the front brake is on the right side of the handlebar Please use extra ...

Page 12: ...bolts are tighten b Tighten or loosen stationary inner pad adjuster clockwise until stationary pad sticking 2mm from the housing Mount adjustment bolt Stationary pad adjuster Brake arm Cable pinch bolt Stationary inner pad Brake pads housing Caliper mount Mobile outer pad 2 mm ...

Page 13: ...ese bolts allow for some side to side play that positions the caliper mechanism Don t take the bolts out just back off the tension in the bolt enough to allow the rotor to shift a bit on its mounting Once these bolts loosen squeeze brake lever brakes are applied and tighten adjustment bolts equally release brake lever only after making sure the bolts are tighten d Loosen cable pinch bolt and screw...

Page 14: ...der from over shifting hints On the rear cog set cassette the largest gear offers the lowest gear ratio and the most torque The best gear combination for steep uphill is the largest rear cog On downhill use the smallest cog In general find the right combination of gears to allow you to maintain a steady pedal stroke Always pedal forward while shifting reducing pedaling pressure slightly to avoid j...

Page 15: ...will automatically turn off if the bike is not operational for 10 min Walking assist mode Turn ON the display and press and hold switch the motor will engage for a speed of 4 km h and will assist while walking with the bike This mode is applicable only when walking pushing the bike DO NOT use this mode while sitting on a bike Battery capacity Speed Trip distance Clock Pedal assist mode On Off swit...

Page 16: ...tween trip modes current distance total distance To reset trip distance press and Φ together for few seconds Settings press and together for few seconds to enter settings mode Speed units press to switch between Km h and Mph press Φ to save Speed limit LSPd Not functional on this model press Φ to save LCD brightness use and to adjust brightness 1 8 press Φ to save Clock hours use and to adjust hou...

Page 17: ...t the helmet fits snugly and sits down on your forehead 4 3 5 Chain and Gears Check that your chain turns smoothly through your front and rear sprockets and doesn t rub against the derailleurs You can do this as you pedal when you first set off At the same time quickly run your bike through its range of gears to make sure there are no problems with rough shifting chain slippage etc and that the dr...

Page 18: ...efore the first use Failure to do this can result in decreased battery performance for the life of the bike Make sure battery is fully charged before you use the bike Battery performance is affected by the temperature and is generally better in warm temperatures When the temperature is below 32º F 0º C the battery current may decrease by a third Consequently the travel range on a full charge in co...

Page 19: ...to make sure they are tight before riding If any screws nuts or bolts are loose put some thread lock on the threads and then tighten 6 Safety Precautions Before operating your bicycle inspect it carefully to avoid accidents or damage Do not drive close to other vehicles ALWAYS keep the power switched OFF until you are seated on the bike and ready to ride Turning the power on and then accidentally ...

Page 20: ...o the wall outlet Do not plug charger into outlet until you first plug the charger into the battery charging port A red light will come on It can take up to 8 hours to recharge the battery completely On most chargers a green light will appear when it is fully charged 4 When the light turns from red to green it indicates that the battery is full If possible charge for an additional 2 3 more hours t...

Page 21: ...diately To prevent premature failure of your battery and for your warranty to remain in effect on your battery YOU MUST CHARGE THE BATTERY AT LEAST ONCE PER MONTH Do NOT use in the battery in a very low state The charger will produce heat up to 185 F 85 C in the course of using so keep it away from flammable articles while using It is normal that the mileage capacity will reduce as a result of low...

Page 22: ...attery level To check battery level press on the indicator button and check amount of lights To ride your bike electrically handlebar display must be ON Always make sure it is at full charge when you begin to ride your bike On the right handlebar is the throttle You can start your bike by pedaling or by twisting the throttle As you pedal the motor will automatically help you if the display is in t...

Page 23: ... Every time you ride make sure the tires are properly inflated Improper tire pressure will make riding more difficult cause excessive wear and cause premature failure of the tires The tires should be properly seated in the rim and the fitting of the tire beads and rim beads should be checked If the tube is pinched between the rim and the tire it will fail when inflated Make sure that the tires are...

Page 24: ...Throttle needs to be replaced 3 Controller needs to be replaced D The switch is turned on and the e bike takes off without using the throttle 1 Check whether the throttle is stuck in the on position lubricate or replace the throttle if it is faulty 2 Controller needs to be replaced E After stopping the e bike doesn t start when the throttle is twisted 1 Check whether the brake handles are fully re...

Page 25: ...r 9 1 Error codes definition Error code Description 04 No communication between throttle to controller 05 Throttle behaves abnormally 06 Low voltage protection 07 Over voltage protection 08 Hall sensor abnormality 09 Phase line abnormality 10 Controller overheat 11 Temperature sensor in controller abnormality 12 Current sensor abnormality 21 Speed sensor abnormality 22 Communication abnormality in...

Page 26: ...od Shipping charges are not covered under this warranty This limited warranty does not cover the normal wear of items such as tires brakes chains and other items All implied warranties are limited to the stated time period GIO Electric Inc and any of its subsidiaries will not be liable for any incidental or consequential damages This limited warranty gives you specific legal rights and you may hav...

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