Giltrap Bale Buggy Operator'S & Parts Manual Download Page 10

 
 

Bale Buggy – Operator’s Manual & Parts Book

  

 

 

 

 

 

Page 10 

Safe Work Practices

 

All farm machinery is potentially dangerous and should be treated with caution and respect. 

 

Before starting the machine, ensure that all controls are placed in neutral and that bystanders are well 
clear. Check that the guards have been securely fitted and that any adjustments have been made 
correctly. 

 

Where possible, disconnect or isolate the drive mechanism to the implement. Lower the machine onto 
the ground when not in use.

 

Do not operate this equipment when severe weather conditions appear imminent.

 

 

Practice Safe Maintenance

 

Keep the machine in safe working condition. Routine maintenance and regular servicing will help reduce 
risks and prolong the life of the machine. 

 
 

General Maintenance

 

Accidents occur most frequently during servicing and repair. The following general rules must be 
followed when maintaining or working with machinery:

 

 

All operating and maintenance manuals must be read before and referred to while using or 
servicing any piece of equipment.

 

 

Turn off all machinery power sources and isolate the machine before making adjustments, doing 
lubrication, repairs or any other maintenance on the machine. 

 

Ensure that the machine hydraulics are disconnected from the power source. 

 

Wear gloves when handling components with cutting edges, such as any ground cutting 
components. 

 

Beware of hazards created by springs under tension or compression when dismantling or 
maintaining the machine. 

 

It is recommended that you clean the machine with a water blaster or similar apparatus before 
commencing maintenance. 

 
 

Make Sure the Machine is Well Supported

 

When machinery is fitted with hydraulics, do not rely on the hydraulics to support the machine. During 
maintenance or while making adjustments under the machine, always lock the hydraulics and support 
the machine securely. Place blocks or other stable supports under elevated parts before working on 
these. 

 

Electrical Maintenance

 

Disconnect the electrical supply from the tractor before doing any electrical maintenance. 

 

Welding

 

With electronic equipment in modern tractors it is advisable to disconnect the machine from the tractor, 
or at least disconnect the alternator and battery before attempting any welding. 

 

Use Only Genuine Spare Parts

 

Unauthorised modifications or non-genuine spare parts may be hazardous and impair the safe operation 
and working life of the machine. 
 
Excess lubricants must be disposed of safely so as not to become a hazard.

 

 

Summary of Contents for Bale Buggy

Page 1: ...X 61 3 936 96 549 FREE 1800 127 030 AU ONLY SALES sales giltrapag com au PARTS melboffice giltrapag com au WEBSITE www giltrapag com au NEW ZEALAND HEAD OFFICE GILTRAP ENGINEERING LTD 7 Main North Roa...

Page 2: ...eering request that you treat this book as a guide only and offer any assistance necessary to procure the information or part you may require For parts or service enquiries please contact the applicab...

Page 3: ...AFETY GENERAL 8 SAFETY MACHINE SPECIFIC 11 SETUP OPERATING INSTRUCTIONS 12 LOADING INSTRUCTIONS 12 FEEDING OUT 12 MAINTENANCE 13 GREASING 13 FREQUENCY 13 STROPS 13 TYRES 14 FASTENERS 14 MECHANICAL ADJ...

Page 4: ...Your machine has been designed to perform its task efficiently and with a minimum of maintenance This handbook provides safety guidelines instructions maintenance requirements and parts listings We re...

Page 5: ...nditions Features Feeds out the rear giving the advantage of preventing material blockage in the chains Handles all types of round bales 8 mm high tensile link feed chains Geared three times slower th...

Page 6: ...or removed Any goods which have not received maintenance as set out in this book also such basic normal maintenance such as tightening of bolts nuts hose connections and fittings and normal lubricatio...

Page 7: ...tails of the machine and damaged item including serial numbers and date of purchase Consult with your Giltrap dealer supplier and have him forward your claim and the damaged item to Giltrap Engineerin...

Page 8: ...age to the machine Replace missing or damaged safety signs on the machine and ensure that these remain clearly visible It is the owner s responsibility to ensure that anyone who operates adjusts lubri...

Page 9: ...with the supplier s manufacturer s recommendations Read the product label before using noting any warnings or special cautions including any protective clothing or equipment that may be required i e r...

Page 10: ...ion repairs or any other maintenance on the machine Ensure that the machine hydraulics are disconnected from the power source Wear gloves when handling components with cutting edges such as any ground...

Page 11: ...s the user s responsibility to keep them in visible condition TPSI Bale Buggy Pinch Points Moving Parts Hazardous areas include Lifting and lowering of Drive mechanism Cradle dropping on to ground Cra...

Page 12: ...f the connecting chain Ensure the bale hooks are fully embedded in the bale Refer Fig 2 4 Check that the open feeding chain is in its plastic idlers at the bottom of the carriage and that the chains a...

Page 13: ...quency The required greasing frequency is dependent on the extent of use climate and conditions In any situation the drive wheel should turn freely and if it does not the relevant lubrication points s...

Page 14: ...re season check Mechanical Adjustments Drive Chain Adjustment The drive chain tension can be adjusted by releasing the chain tensioner retaining bolt and sliding the tensioner down or up in the groove...

Page 15: ...erve drive chains over the off season 1 Flush any contaminants from the chains Used hydraulic or transmission oil is ideal for this purpose This should be carried out after the machine has been water...

Page 16: ...Bale Buggy Operator s Manual Parts Book Page 16 Parts Section...

Page 17: ...ription Quantity 1 43741 Winch 1 2 12912 Winch Support diagonal 1 3 43743 Trailer Coupling 1 4 12850 Bale buggy chassis 1 5 12914 RH Grappling hook hanger 1 6 12911 Winch support vertical 1 7 27095 Ho...

Page 18: ...1 3 27127 Strop roller 1 4 12933 Anti wrap outer assm 2 5 43755 Bearing and housing 2 6 27125 Floor chain drive sprocket 2 7 12959 Floor chain drive shaft 1 8 12934 Anti wrap centre assm 1 9 12962 Pip...

Page 19: ...m washer 4 3 BRG6007 Bearing 8 4 12965 Drive arm assm 1 5 13385 Mainshaft Lockcap 1 6 12936 Drive wheel 2 7 12939 Drive wheel shaft and flange 1 8 12875 Drive engagement lever 1 9 12923 Roller Tension...

Page 20: ...k Page 20 Chain View Item No Part Number Description Quantity 1 12866 1 Two spike batten 12 per machine 2 Floor chain 2 3 12869 Chain tensioner assm 2 4 27126 Feed chain idler 2 5 12961 Idler sprocket...

Page 21: ...ription Quantity per side 1 43802 Seal 1 2 43803 Bearing inner 1 3 43805 Hub 1 4 43804 Bearing outer 1 5 45303 Split pin 1 6 43041 Dust cap 1 7 47506 Axle nut 1 8 47460 Washer 1 9 43807 7 16 UNF Wheel...

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