Gilson 8in Sieve Shaker Manual
4
Press.“START”/.“STOP”.to.initiate.the.current.run.program...
Once.running,.pressing.“START”/.“STOP”.again.will.pause.
the. timer. with. the. current. amount. of. time. remaining. on.
screen...When.allowed.to.time-out,.the.timer.beeps.and.
displays.“DONE”...Press.any.key.to.continue...Setting.and.
Mode.values.are.saved.automatically.
3.0 MAINTENANCE
Before.performing.maintenance.or.repairs.on.the.Sieve.Shaker,.
ALWAYS
. read. and. understand. the. safety,. operating,. and.
maintenance.instructions.
Always
.disconnect.the.SS-15.from.its.power.before.perform-
ing. maintenance. or. repair.. The. SS-15’s. motor. has. internal.
thermal.protection.which.may.cause.it.to.restart.automatically.
3.1 Cleaning the Unit
1.. Clean. the. unit.
AT LEAST
. once. a. year.. It. is. designed. to.
give.consistent.results..Dirt.can.affect.test.results..An.ap-
propriate.cleaning.schedule.for.your.unit.depends.on.the.
frequency.of.use,.exposure.to.dirt,.and.sample.makeup.
2.. Clean. beneath. the. unit. at. least. annually.. Take. care. not.
to.introduce.cleaning.agents.into.the.timer.or.the.motor..
If. a. thorough. cleaning. is. required,. the. motor. and. timer.
must.first.be.removed..See.steps.2.and.3.in.Section.3.3.
3.. To. perform. maintenance. or. repairs,. or. to. inspect. the.
internal.parts.of.the.SS-15,.place.the.unit.on.either.of.its.
sides.or.on.its.back.as.appropriate..Make.sure.to.prop.
up. the. machine. as. necessary. to. avoid. damage. to. the.
power.cord.or.platform.
3.2 Drive Belt
1.. Periodically.check.drive.belt.for.wear,.tension,.and.align-
ment..A.worn,.loose,.tight,.or.misaligned.drive.belt.can.
affect. the. operation. of. your. SS-15.. The. belt. should. be.
snug:..neither.too.tight.nor.too.loose..A.snug.fit.assures.
longer.life,.less.bearing.wear,.and.quieter.operation.than.
a. belt. which. is. too. tight.. A. loose. belt. may. cause. the.
unit. to. run. too. slowly. or. to. slip.. The. drive. belt. should.
deflect. 1/64. of. the. value. of. the. space. of. the. pulleys..
The.pulleys.should.be.aligned.to.avoid.excessive.edge.
wear.on.the.belt.
2.. To.adjust.or.replace.the.belt,.lay.the.unit.on.its.left.side,.
making. sure. not. to. pinch. the. electrical. cord.. . Loosen.
the. four. Motor. Mounting. Bolts. (26). on. the. top. of. the.
outer. case. (see. Section. 7.0).. Move. the. motor. up. or.
down.to.adjust.tension.in.the.drive.belt..Use.a.straight-
edge. to. maintain. pulley. alignment.. If. you. must. adjust.
the. belt. past. the. end. of. the. slots. to. get. proper. snug-
ness,.replace.the.belt.
NEVER
.force.or.pry.the.belt.over.
the.pulley.flanges.
3.3 Motor
1.. Apply. a. few. drops. of. oil. to. the. motor. and. bearings. at.
least.once.a.year.
2.. To. remove. the. motor,. lay. the. unit. on. back. or. left. side.
so. that. it. will. fall. away. from. other. internal. parts. when.
the.mounting.bolts.are.removed..Remove.the.four.motor.
mounting. bolts. on. top. of. the. outer. case.. As. the. motor.
loosens.remove.the.drive.belt..Remove.the.motor.terminal.
cover.plate,.which.is.held.with.two.screws,.located.where.
the.power.and.timer.cords.enter.the.motor.
3.. Disconnect. the. power. and. timer. wire. terminals,. noting.
where. each. is. attached,. loosen. the. cord,. and. remove.
the.wires.from.the.motor.terminal.box..The.motor.is.now.
completely.free..Remove.motor.belt.pulley.by.loosening.
the.setscrew.
4.. Have. the. motor. cleaned. or. overhauled. by. a. trained.
electric. motor. repair. person.. Replacement. motors. are.
available. from. Gilson.. To. install. the. motor,. reverse. the.
steps.of.the.procedure.described.previously..Make.sure.
that. both. pulleys. are. aligned. and. that. the. belt. is. prop-
erly.tensioned.
3.4a Spring Wound Timer
To.remove.the.Timer,.loosen..both.Timer.terminals.and.pull.off.
the.leads..Remove.both.screws.from.the.retaining.bracket.on.
the.back.of.the.timer..This.should.free.the.timer.unit.
3.4b Digital Timer
To. remove. the. digital. timer,. disconnect. power. from. the. unit.
by. unplugging. the. machine. from. the. power. source.. . Then.
disconnect.the.wiring.harness.connection.from.the.motor.and.
power.supply.by.pulling.connection.apart,.being.careful.not.to.
disconnect.sections.(or.wires).so.they.remain.properly.oriented.
to.easily.reconnect.
Loosen.and.remove.the.nuts.from.the.back.of.the.plastic.box,.
this.will.now.allow.you.to.remove.the.timer.out.the.front.of.the.
machine.and.the.box.from.the.inside.of.the.machine.
3.5 Main Shaft
1.. To.remove.the.Main.Shaft.(1).and.attached.subunits,.lay.
the.unit.on.either.side.(but.not.on.its.back).and.loosen.
the. drive. belt. following. the. instructions. in. Section. 3.2,.
and.remove.it..Loosen.the.four.setscrews.touching.the.
Main.Shaft:.Main.Shaft.Pulley.(11),.Counterweight.(10),.
Eccentric. (9),. and. Main. Shaft. Collar. (3).. Remove. the.
Yoke. Bushing. Shoulder. Bolts. (8).. This. frees. the. Main.
Shaft.to.be.pushed.to.the.right.toward.the.front.of.the.
unit. creating. enough. space. to. remove. the. Main. Shaft.
Pulley.(11),.Counterweight.(10),.Eccentric.(9),.Eccentric.
Bearing.(5),.Yoke.Bearing.Collar.(6),.and.Main.Shaft.Col-
lar.(4,).respectively.
2.. The.Main.Shaft.can.be.moved.to.the.left.(to.the.rear.of.
the. outer. case). if. only. a. few. components. on. the. right.
side. are. being. serviced.. Notice. the. spacing. as. each.
piece.is.removed..Inspect.each.disassembled.piece.for.
wear,.especially.the.Main.Shaft.Bushing.(2),.Main.Shaft.
(1),.and.Eccentric.(9)..Any.signs.of.wear.or.egg-shaping.
warrant.the.part’s.replacement..Order.replacement.parts.
from.Gilson.by.name.and.part.number.