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Gill TCT-1000, Operating Instructions Manual, Page: 4 / 10

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Gill TCT-1000 Operating Instructions Manual Download Page 4

 

NUMBER 

 

O01-1000 

REVISION 

 

D 

7-8-16 

Page 

4

 of 

10 

TITLE

 

TCT-1000 OPERATING INSTRUCTIONS 

 

 

Teledyne Battery Products  

Table 2 

 

 

  

 

    Flooded Battery Capacity Ratings

 

 
 
 
 

 

 

* 

Note: 30 minute rate must be used for these battery types. 
 
 
 
 
 
 
 

 

Battery Type 

Battery Voltage 

(V) 

One Hour Rate 

(A) 

30 Minute Rate 

(A) 

G-25 

12 

18 

30 

G-35 and 35M 

12 

23 

40 

G-240* 

24 

8 

13 

G-241* 

24 

8 

13 

G-242 

24 

10 

17 

G-243 

24 

10 

17 

G-244 

24 

18 

30 

G-245 

24 

18 

30 

G-246 

24 

19 

32 

G-247 

24 

19 

32 

G-639E/C 

24 

24 

40 

G-641E 

24 

18 

30 

G-6381E/C 

24 

43 

70 

G-640C 

24 

14 

25 

GE-50E/C 

24 

31 

55 

GE-51E/C 

24 

22 

35 

GE-54E/C 

24 

10 

16 

G-88 

12 

65 

108 

Summary of Contents for TCT-1000

Page 1: ...CT 1000 Battery Load Tester The calibration instruction has been broken down into the following categories Calibrate Cutoff at 20 0 Volts Calibrate Cutoff at 10 0 Volts Calibrate Frequency Calibrate 24 Volt 10 Amp Setting Calibrate 24 Volt 50 Amp Setting Calibrate 12 Volt 10 Amp Setting Calibrate 12 Volt 50 Amp Setting 3 OPERATION PROCEDURE 3 1 Set Up 3 1 1 Before starting the capacity test the ba...

Page 2: ...above the GILL logo 3 2 5 After the battery has been discharged to the appropriate end voltage 10V for a 12V battery and 20V for a 24V battery the unit will terminate the testing and the CAPACITY window will display the actual capacity in percentage of the one hour rating of the battery 3 2 6 Turn the POWER switch OFF and disconnect the cables from the battery terminals 3 2 7 The battery must meet...

Page 3: ...ery Type Battery Voltage V One Hour Rate A 30 Minute Rate A G 242S 24 10 17 7025 20 12 20 32 7035 28 12 28 45 7243 14 24 14 22 7243 16 24 16 25 7243 16T 24 14 22 7641 20 24 20 35 7639 25 24 25 40 7639 27 24 27 45 7639 30LT 24 30 50 7639 34 24 34 55 7638 36 24 36 63 7638 38HT 24 38 63 7638 44 T 24 44 70 7638 48P 24 48 75 7638 53 24 53 80 7407 28 24 28 45 ...

Page 4: ...sed for these battery types Battery Type Battery Voltage V One Hour Rate A 30 Minute Rate A G 25 12 18 30 G 35 and 35M 12 23 40 G 240 24 8 13 G 241 24 8 13 G 242 24 10 17 G 243 24 10 17 G 244 24 18 30 G 245 24 18 30 G 246 24 19 32 G 247 24 19 32 G 639E C 24 24 40 G 641E 24 18 30 G 6381E C 24 43 70 G 640C 24 14 25 GE 50E C 24 31 55 GE 51E C 24 22 35 GE 54E C 24 10 16 G 88 12 65 108 ...

Page 5: ...1 9 Miscellaneous hand tools for connecting Test Fixture to batteries and power supply 4 1 10 Photocopy of Page 8 showing Records table with blank values in Measured Value Pass Fail columns 5 CALIBRATION PROCEDURE 5 1 Connections a Connect 20758 test fixture to 24 volt 20 amp power supply by connecting the red lead to positive terminal of power supply and the black lead to the negative terminal of...

Page 6: ... 2 until no adjustment is required o Enter the final voltage reading in the Measured Value column in the 20 0 Volt Cutoff row in the Records table 5 3 10 0 Volt Cutoff a Turn Power Switch off b Adjust power supply until DVM reads 11 0 volts c Turn Power Switch on d 12 VOLT LED illuminates e READY LED illuminates f RATING display should be flashing at 10 g Press START Button hold briefly for test t...

Page 7: ...he instant it changes to 013 n The period of the interval should be 357 to 363 seconds o If that time falls below the 357 seconds turn P1 CCW if that time is above 363 seconds turn P1 CW p If P1 has been adjusted repeat procedure 5 4 until no adjustment is required q Enter the final time in the Measured Value column in the Frequency row in the Records table r Turn Power Switch off 5 5 Connections ...

Page 8: ... at 10 f Using left to set 10 s digit set RATING display to 50 g Press START button hold briefly for test to start then release START button h READY LED extinguishes i TESTING LED illuminates j RATING LED should stop flashing and continue to read 50 k DVM should read 49 6 mV 50 4 mV l If it reads within range record final value read in the Measured Value column in the 24 Volt 150 Amp Setting row i...

Page 9: ...RT button hold briefly for test to start then release START button h READY LED turns off i TESTING LED extinguishes j RATING display should stop flashing continue to read 50 k DVM should read 49 6 mV 50 4 mV l If it reads within range record final value read in the Measured Value column in the 12 Volt 50 Amp Setting row in the Records table m If the reading is below 49 6 mV turn P2 CW until it is ...

Page 10: ... N _________________ TCT 1000 Battery Capacity Analyzer Record Name Measured Value Specification Pass Fail 20 0 Volt Cutoff 20 20 19 80 Volts 10 0 Volt Cutoff 10 10 9 90 Volts Frequency Period for 10 Unit Increase 357 sec 363 sec 24 Volt 10 Amp Setting 9 8 10 2 mV 24 Volt 50 Amp Setting 49 6 50 4 mV 12 Volt 10 Amp Setting 9 8 10 2 mV 12 Volt 50 Amp Setting 49 6 50 4 mV Multi meter Calibration Expi...

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