Page 1: ...tHlbarc0 INSTALLATION AND SERVICE INSTRUCTIONS MDE 2360 G SITEm Form Slip Printer MDE 2360 989 2 Printed in U S A...
Page 2: ...l area is likely to cause radio interference The user is required to correct this interference at his her own expense COMPUTER PROGRAMS All Gilbarco computer programs including software on diskettes a...
Page 3: ...a 2 Getting Started 2 Physical Placement 2 SERVICE Exploded View 3 Getting Started Form Slip Printer Communication 7 Setting Up The Form Slip Printer 8 Preventive Maintenance 9 Troubleshooting 12 Adju...
Page 4: ...s environment Fuels are highly flammable and explosive Ob serve all safety precautions Failure to do so will result in Injury or DEATH Wear eye protection Use emergency power cutoff No people In area...
Page 5: ...VOM Volt ohm Meter Hz Hertz Hardware Form Slip Printer DHPrint Model 4110 JournalNalidator Printer Model Number T16886 Physical Dimensions Weight 15 Ibs 6 8 kg Height 7 5 inches 19 1 cm Width 8 25 inc...
Page 6: ...ntification number 6 Place unit in shipping carton to prevent exposure to elements and store indoors until ready for installation Failure to turn printer power off may cause serious injury or death I...
Page 7: ...rtridge Ribbon Cartridge Installation Failure to unplug power cord may cause serious injury or death 1 Turn off printer power 2 Remove slide cover by sliding cover approximately l 1 4 toward front of...
Page 8: ...Exploded View Figure 2 h n__ 8 Ribbon Advance mature Document El d cnLi Ar h Right Hand 1 Pressure Rollem Ribbon Guide Printhead Y c MDE 2360 GSITEm Fown Slip Printer 0 1989 Gilbarw Inc 09 21 89...
Page 9: ...tridge to take up slack 8 Replace slide cover Form Slip insertion 1 Slide form slip into slot starting on left hand side of unit Slide form slip with a 45 degree downward and inward sweeping motion Sl...
Page 10: ...115 varies for each version line2 MEMORY STATUS q OK line 3 SW line 4 123 BAUD RATE 2400 line 5 45 LiNES iNCH 8 line 6 6 AUTO LF ON line 7 7 40 46 COL q 40 line 8 6 POLARITY line 9 RTS 12v line 70 DI...
Page 11: ...noise TV microwave intercom two way radio etc interface With G SiTETM 0 A l 7 Unplug AC power cord Failure to do so may cause serious injury or death 1 Turn off printer power and unplug power cord 2...
Page 12: ...rectly set the DIP switches may cause communication problems between the printer and the TCRTM 15 console See figure 6 for Steps 3 7 3 Set the Baud Rate 2400 BPS Switch 1 open Switch 2 closed Switch 3...
Page 13: ...sible for three month preventive maintenance Required Maintenance Supplies Isopropyl alcohol aOil Ql2055 23 or Q11369 185 Grease Q12055 22 or X1369 1 87 and Q11369 186 Lint free cleaning cloth Cotton...
Page 14: ...isconnect communication cable 2 Perform Daily Maintenance 3 Remove printer ribbon cartridge 4 Use alcohol cotton swabs and a lint free cloth to clean ink dirt and grease from printer casing 5 Turn lar...
Page 15: ...t hand edge guide is squarely and securely installed See figure 2 9 Make sure there are no missing or loose screws 10 Rotate large gear to make sure printhead moves easily 11 Make sure print drive cam...
Page 16: ...not print Cause Clamp command not given Cure Enter 14 on TCRW 15 console to clear printer N Communication connector loose disconnected or connected incorrectly Connect communication connection correc...
Page 17: ...l2055 03 Cause Power switch or transformer improperly installed or connected Cure Check component connections Cause Power switch defective cure Remove power switch and check continuity Cause Fuse hold...
Page 18: ...connected Cure Check 14 pin connector Document Does Not Advance Properly Symptom Document feed solenoid moves but document does not advance properly Cause Document feed solenoid or the clamp solenoid...
Page 19: ...er 20K ohms volt minimum Remove fuse and printer mechanism See Printer Mechanism in REPLACEMENTS On Controller Logic board 1 Disconnect 3 pin connector Test 2 On Transformer 2 Measure resistance betwe...
Page 20: ...ver Standard screw starter and driver l Giyptol Sealant Before You Start Turn off printer power and unplug power cord before adjusting any components Failure to do so could result In death or serious...
Page 21: ...at a time 10 Loosen left ribbon guide mounting screw 11 Move ribbon guide forward until it contacts 017 thickness gauge 12 Tighten left ribbon guide mounting screw 13 Repeat Steps 10 12 loosening and...
Page 22: ...f the printer mechanism 3 Replace document clamp 4 Insert a form slip between document clamp and pressure roller Tightly press together the rollers Note Do not release document clamp and pressure roll...
Page 23: ...uge between plunger snap ring and solenoid body Insert a form slip into form slip slot Make sure pressure roller turns 12 Remove 015 thickness gauge and insert an 030 thickness gauge between plunger s...
Page 24: ...r power and unplug power cord Disconnect communication cable 2 Open J cover Remove slide cover by sliding cover approximately l 1 4 towards front of the printer See Figure 7 Carefully lift cover off p...
Page 25: ...Do not disconnect cable on Controller Logic board Note Note location of the two ground wires attachment for reconnection Figure 11 0 Brown wires Connector to 8 pin connector on the Controller Logic Bd...
Page 26: ...inter Remove board from printer Replacing Controller Logic Board 1 Slide new Controller Logic board Q12055 09 under the twotabs and lower board onto the two posts Note Make sure connector wires lead f...
Page 27: ...Remove printer mechanism See Printer Mechanism 2 Disconnect two power switch two wire connectors See Figure 73 3 Squeeze the two tabs to remove the power switch See figure 73 Replacing Power Switch 1...
Page 28: ...on Port Connector 1 Place ferrite bead on new ribbon cable Ql2055 08 2 Connect 25pin connector to printer case Align connector with the No 1 pin See Figure 74 3 Apply glyptoi sealant to screw threads...
Page 29: ...s attached 3 Connect blue wire from left transformer terminal to power cord and orange wire from right transformer terminal to power switch See Figure 15 4 Connect transformer cable to Controller Logi...
Page 30: ...cables on right side of printer mechanism are under sensor board and connector hang off front of mechanism 2 Attach board using three screws 3 Reconnect four connectors as previously connected See Fi...
Page 31: ...head assembly Replacing Printhead Assembly 1 Place new printhead assembly Ql2055 16 into carrier assembly 2 Use two ribbon guide mounting screws and washers to attach printhead assembly to carrier ass...
Page 32: ...top tab See Figure 20 4 Replace printer mechanism 5 Replace fuse To Power Cord Clamp Solenoid Removing Clamp Solenoid 1 Remove printer mechanism See Printer Mechanism 2 Disconnect clamp solenoid s 2...
Page 33: ...ent feed solenoid cable Q12055 19 2 Place solenoid into correct position against side of printer mechanism See Figure 2 3 Use two screws and washers to attach solenoid 4 Route solenoid cable as routed...
Page 34: ...MDE 2360 G SITEm Form Slip Printer 0 1989 Gilbarco Inc 09 21 89 Giilbarco...
Page 35: ...lower Q12055 14 Flag Assembly Q12055 15 Printhead Assembly Q12055 16 Sensor Board Q12055 17 Sensor Board Harness Q12055 18 Document Feed Solenoid Q12055 19 Clamp Solenoid Q12055 20 Grease Q12055 22 or...
Page 36: ...MDE 2360 GSITP Form Slip Printer 0 1989 Gilbarco Inc 09 21 89...
