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Manual

 

 according to regulation DIN 82079

 

Version 09.19 

Date: 02.09.2019 

Name: Manual_VARIO-PA

 

 

GIEBEL FilTec GmbH • We

www.giebel-adsorber.de

 

 Email 

[email protected]

 

 Tel +49 (0) 7946 944401-0 

 

6/8 

Section 9: Risk and hazard analysis 

 

1 Positive or negative pressure builds up in the system 

1.1Valves are jammed / blocked 

The functionality may be impaired by impurities. 

See maintenance plan point 5 

1. 

2Air flow rate too 

 high 

If the air flow rate is too high, overpressure or underpressure in the system can be  
to build. 

1.3Filter contaminated 

The filter unit can be clogged by dirt particles. 

See maintenance plan point 2 

1.4Prefilter disc contaminated 

The prefilter disc can be clogged with dirt particles. 

See maintenance plan point 3 

1.5 

Oil film on the desiccant 

Oil particles collect in the pores of the silica gel. Dirt particles can accumulate on the oil 
film and thus hinder the supply or exhaust air. 

See maintenance plan point 1 

 

2 Humid air flows into the system 

2.1Porous 

 seals 

Moist air can flow into the adsorber at the porous points. This means that complete drying 
is not possible and moist air enters the system. 

See maintenance plan point 4 

2.2Saturated   desiccant 

If the desiccant is saturated, it cannot absorb any more moisture. This allows moist air to 
enter the system. 

See maintenance plan point 1 

2. 

3Air flow rate too 

 high 

If the air flow rate is too high, the contact time between moist air and desiccant is too 
short. This allows moist air to flow into the system. 

2.4 Oil film 

 on the desiccant 

If oil particles get into the adsorber, the oil particles close the pores of the desiccant and 
thus prevent the adsorption capability. 

See maintenance plan point 1 

2.5 

Ambient temperature too high 

If the ambient temperature exceeds 80°C, the incoming ambient air is only dried to a 
limited extent. 

 

3 Adsorber housing is damaged 

3.1Material resistance 

When selecting an adsorber, the ambient and operating conditions should be taken into 
account. 

See maintenance plan point 6 

3.2Vibrations of 

 the system 

Strong vibrations of the system can damage the adsorber. 

See maintenance plan point 6 

Summary of Contents for DV 300-PA

Page 1: ...iss Str 5 DE 74626 Bretzfeld Schwabbach Phone 49 0 7946 944401 0 Fax 49 0 7946 944401 29 E mail info giebel adsorber de Section 2 Adsorber overview DV 300 PA DV 320 PA DV 500 PA DV 520 PA DV 550 PA DV 310 PA DV 330 PA DV 510 PA DV 530 PA DV 560 PA Materials used Acrylic glass aluminium acrylonitrile butadiene rubber NBR activated carbon moulded carbon Silica gel amorphous silicon dioxide REACH not...

Page 2: ...ture 30 C 70 C Mounting part PA receiving part DV 3 MA DV 5 MA connection customs housing material Aluminium seal material NBR FKM Section 4 Technical Data VARIO PA D DV 300 PA DV 320 PA DV 500 PA DV 520 PA DV 550 PA Total weight kg 2 2 3 0 4 4 5 8 7 2 Adsorbent kg 0 8 1 3 2 2 3 3 4 5 Height mm 300 400 335 435 535 Housing diameter mm 110 110 150 150 150 Insertion diameter mm 140 140 180 180 180 co...

Page 3: ...move the adsorber part by opening the closing clamps 3 Open the cover and remove it from the adsorber part 4 Remove the seal in the cover and replace it with a new one 5 Remove the activated charcoal disc and empty the desiccant 6 Pull out the dust filter insert 7 Remove the lower foam disk as well 8 Insert new foam disk 9 Insert a new dust filter insert and then Fill with fresh desiccant When fil...

Page 4: ... package DV 563 PA Silicagel Orange Green 4kg Order of spare parts For constant operational readiness of the adsorber and thus of the hydraulic unit or transmission make sure that there is always a spare parts package or a spare adsorber part in stock The time to complete saturation of the activated carbon by the adsorption of oil mist and thus also the service life of the adsorber depends on vari...

Page 5: ...elevant legal regulations Metal and plastic parts should be separated according to type and disposed of The loaded drying agent Silicagel Orange can be disposed of in household waste Silicagel Orange is not classified as a hazardous substance according to European Union legislation Regulation EC No 1272 2008 According to the EC Directive 67 548 EEC or 1999 45 EC it is not subject to labelling Sili...

Page 6: ...lows into the system 2 1Porous seals Moist air can flow into the adsorber at the porous points This means that complete drying is not possible and moist air enters the system See maintenance plan point 4 2 2Saturated desiccant If the desiccant is saturated it cannot absorb any more moisture This allows moist air to enter the system See maintenance plan point 1 2 3Air flow rate too high If the air ...

Page 7: ...nit for impurities Check Remove the lid from the adsorber part and remove the activated charcoal disc Then empty the desiccant The filter unit can then be removed This must be checked for impurities and should be free of dirt for smooth operation Action The filter unit is part of the spare parts package and should be replaced if there is contamination Proceed as described in Part 6 Maintenance Hal...

Page 8: ...e If the valves do not open and close replace the valve part with a new one to ensure full functionality Biennial 6 Optical control of the adsorber Check The adsorber valve part and adsorber part must be visually checked for damage Damage can occur due to various environmental or operating conditions Action If the adsorber is damaged replace the damaged part to ensure full functionality Weekly 7 R...

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