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Installation Instructions

4.  Crankshaft rotation on Giant Industries, Inc. 

pumps should be made in the direction desig-

nated by the arrows on the pump crankcase.  

Reverse rotation may be safely achieved by 

following a few guidelines available upon 

request from Giant Industries, Inc.  Required 

horsepower for system operation can be ob-

tained from the charts on pages 3 through 5.

5.  Before beginning operation of your pump-

ing system, remember:  Check that the crank-

case and seal areas have been properly 

lubricated per recommended schedules.  Do 

not run the pump dry for extended periods of 

time.  Cavitation will result in severe damage.  

Always remember to check that all plumbing 

valves are open and that pumped media can 

flow freely to the inlet of the pump.

1.  The pump should be installed flat on a base 

to a maximum of a 15 degree angle of inclina-

tion to ensure optimum lubrication.

2.  The inlet to the pump should be sized for 

the flow rate of the pump with no unnecessary 

restrictions that can cause cavitation.  Teflon 

tape should be used to seal all joints.  If pumps 

are to be operated at temperatures in excess of 

104

0

 F (40

0

C,) it is important to insure a positive 

head to the pump to prevent cavitation.

3.  The discharge plumbing from the pump 

should be properly sized to the flow rate to 

prevent line pressure loss to the work area.  It 

is essential to provide a safety bypass valve 

between the pump and the work area to protect 

the pump from pressure spikes in the event of 

a blockage or the use of a shut-off gun.

  IMPORTANT OPERATING CONDITIONS

   

Failure to comply with any of these conditions invalidates the warranty.

NOTE:  Contact Giant Industries for Service School Information.  Phone: (419)-531-4600

2

Installation of the Giant Industries, Inc., pump is not a complicated procedure, but there are some 

basic steps common to all pumps.  The following information is to be considered as a general out-

line for installation.  If you have unique requirements, please contact Giant Industries, Inc. or your 

local distributor for assistance.

1.  Prior to initial operation, add oil to the 

crankcase so that oil level is between the two 

lines on the oil dipstick.  DO NOT OVERFILL.  

Use SAE 80-90 Industrial Gear Lube Oil (Gi-

ant’s P/N 01154)

Crankcase oil should be changed after 

the first 50 hours of operation, then at regular 

intervals of 200 hours or less depending on 

operating conditions.

2.  Pump operation must not exceed rated pressure, 

volume, or RPM.  A pressure relief device must be 

installed in the discharge of the system.

3.  Acids, alkalines, or abrasive fluids cannot be 

pumped unless approval in writing is obtained before 

operation from Giant Industries, Inc.

4.  Run the pump dry approximately 10 seconds to 

drain the water before exposure to freezing tempera-

tures.

Finally, remember that high pressure operation in a pump system has many advantages.  But, 

if it is used carelessly and without regard to its potential hazard, it can cause serious injury. 

Summary of Contents for P480

Page 1: ...ge 2 Pump Specifications page 3 Parts List Torque Specs page 4 Exploded View Kits page 5 Repassembly Instructions page 6 Dimensions page 7 Warranty Information back page Triplex Ceramic Plunger Pump Operating Instructions Repair and Service Manual Updated 02 12 ...

Page 2: ...ty bypass valve between the pump and the work area to protect the pump from pressure spikes in the event of a blockage or the use of a shut off gun IMPORTANT OPERATING CONDITIONS Failure to comply with any of these conditions invalidates the warranty NOTE Contact Giant Industries for Service School Information Phone 419 531 4600 2 Installation of the Giant Industries Inc pump is not a complicated ...

Page 3: ... Pump RPM x Pump Pulley Diameter Motor RPM Motor Pulley Diameter Motor RPM x Motor Pulley Diameter Pump RPM Pump Pulley Diameter Inlet Pressure 4 35 to 145 PSI 0 3 to 10 Bar Max Temp 104 o F 40o C Inlet Ports 2 1 2 BSP Discharge Ports 2 3 8 BSP Shaft Rotation Top of pulley towards fluid end Crankshaft Diameter 28mm Key Width 8mm Shaft Mounting Either side1 Weight 46 lbs 21 kg Crankcase Capacity 30...

Page 4: ...ead Pin 3 P460A P480 P414 Parts list P460A P480 P414 TORQUE SPECIFICATIONS Item Part Description Torque Amount 15A 07311 Screw with Washer 216 in lbs 32 08406 0100 Plug 110 ft lbs 34 06494 Cap Screw 36 ft lbs ITEM PART DESCRIPTION QTY 19 05444 Oil Seal 3 20 05938 Seal Adapter 3 20A 06482 Seal Case 1 21 07266 O Ring 3 23 06483 Grooved Seal Packing 6 23A 13036 Spacer Ring 3 24 06484 Pressure Ring 3 ...

Page 5: ...ion Qty 19 08366 Oil Seal 3 Plunger Packing Kits Part 09499 Item Part Description Qty 21 07266 O Ring 3 23 06483 Grooved Seal Packing 6 23A 13036 Spacer Ring 3 24 06484 Pressure Ring 3 Valve Assembly Kits Part 09498 Item Part Description Qty 27A 05543 Valve Assembly Complete 6 33 07489 O Ring 3 5 ...

Page 6: ...nder no circumstances must the surface in the seal casing or the seal lip of the grooved seal be damaged Check surfaces of plunger 16 Damaged surfaces cause hard wear on seals Deposits of all kinds must be removed from the plungers Important The plunger surfaces are not to be damaged If there are lime deposits in the pump care must be taken that the drip return bore in parts 25 and 26 ensure troub...

Page 7: ...Model P460A P480 Dimensions in mm 7 ...

Page 8: ... and tear to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability under this warranty is on a...

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