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LP250-5100HK PuMP PartS LiSt

LP250-5100HK PuMP rEPair KitS

ITEM PART 

DESCRIPTION 

QTY

07759 

Crankcase 

1

13000 

Oil filler Plug Assy. 

1

06085 

Crankcase Cover 

1

07104 

O-ring, Crankcase Cover 

1

07186 

Oil Sight Glass 

1

07187 

Gasket for Sight Glass 

06086 

Oil Dipstick Assy 

1

01009 

O-Ring, Dipstick Assy. 

1

10 

01010-0100  Cylinder Screw 

4

11 

01011-0400  Spring Ring 

5

12 

12137 

Plug 

1

13 

07182 

Gasket 

1

14 

07111 

Bearing Cover 

2

15 

07112 

Radial Shaft Seal 

2

16 

07113 

O-Ring 

2

17 

07114-0100  Hexagon Screw 

8

20 

07116 

Taper Roller Bearing 

2

20A  07117 

Fitting Disc 

1-3

20B  13001 

Fitting Disc 

1-3

21 

07118 

Shaft Protector 

1

22 

13242 

Crankshaft 

1

23 

13243 

Woodruff Key 

1

24 

13340 

Connecting Rod Assy. 

3

24A  13227 

Hex Screw 

3

24B  13278 

Spring Washer 

3

25 

13341 

Crosshead / Plunger Assy. 

3

28 

13232 

Crosshead Pin 

3

29A  07125 

Centering Sleeve 

3

29B  13022 

Plunger Pipe 

3  

29C  07131-0100  Tension Screw 

3

29D  07161-0100  Steel Ring 

3      

ITEM PART 

DESCRIPTION 

QTY

30 

07789 

Flinger 

3

31 

07133 

Oil Seal 

3

35 

13024-0100  Steel Valve 

3

36 

13025 

Grooved Ring 

3

37 

07170-0100  Seal Case 

3

38 

07140 

O-Ring 

3

38A  12055 

O-Ring 

3

39 

13026-0100  Pressure Ring 

3

40 

13027 

V-Sleeve 

3

40A  06857 

V-Sleeve, High Temp. 

3

41 

13028-0100  Support Ring 

3

42 

07173 

Tension Spring 

3

43 

13018-5000  Valve Casing 

1

44A  07150 

O-Ring 

9

44B  06266 

Support Ring for O-Ring 

3

45 

06078 

Compression Spring  

3

46A  07064 

Valve Seat 

6

46A  07064-0100  Valve Seat 

6

46B  07063-0100  Valve Plate 

6

46C  07062 

Valve Spring 

6

46D  07066 

Spacer Pipe 

6

48 

06077-0100  Plug 

3

49 

07157 

Stud bolt 

8

49A  07158 

Hexagon Nut 

8

49B  07159 

Disc 

8

50 

07483-0100  Plug 

1

50A  07755-0100  Steel Ring 

1

52 

13020 

Disc for Crankshaft 

1

53 

13021 

Hexagon Screw 

1

54 

13321-0100  Plug 1” BSP 

2

55 

13322-0100  Plug 1-1/2” BSP 

2

Plunger Packing Kit - #9308-HK

Item      Part# 

Description  

Qty.

36         13360 

Grooved Ring 

38         07140 

O-Ring 

3

38A      12055 

O-Ring 

3

40         13027 

V-Sleeve 

3

40A  06857 

V-Sleeve, High Temp.  3

Valve Kit  - #09196-0100

Item  Part#              Description 

Qty.

44A  07150 

O-Ring 

6

44B  06266 

Support Ring 

3

46A  7064-0100 

Valve Seat 

3

46B  7063-0100 

Valve Plate 

3

46C  07062 

Valve Spring 

3

               

Summary of Contents for LP250-5100HK

Page 1: ...Repair Instructions page 6 8 Torque Specifications page 8 Pump Mounting Selection Guide page 8 Trouble Shooting page 9 Recommended Spare Parts List page 9 Dimensions page 10 Warranty Information back...

Page 2: ...Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures 1 Prior to initial operation add oil to the crank case so that oil level is between the two...

Page 3: ...low for a 5 toler ance on pumps output due to variations in pul leys belts and motors among manufacturers 1 SelectGPMrequired thenselectappropriate motor and pump pulley from the same line 2 Thedesire...

Page 4: ...4 Exploded View LP250 5100HK Pump...

Page 5: ...SCRIPTION QTY 30 07789 Flinger 3 31 07133 Oil Seal 3 35 13024 0100 Steel Valve 3 36 13025 Grooved Ring 3 37 07170 0100 Seal Case 3 38 07140 O Ring 3 38A 12055 O Ring 3 39 13026 0100 Pressure Ring 3 40...

Page 6: ...ing surface and replace worn parts Reassemble with new o rings 44A and oil them before installing Tighten up tension plugs 48 to 107 ft lbs 5 Loosen the 8 nuts 49A with a 19mm wrench Tap the back of t...

Page 7: ...29D 29C 10 Place new plunger pipe 29B carefully through the oiled seals and push seal sleeve 35 with plunger pipe into the crankcase guide Note Make sure weep hole is facing down 11 Tighten the tensio...

Page 8: ...eal 15 and o ring 16 Fit crankshaft 22 through bearing hole on the opposite side Press in outer bearing and tighten it inwards with the bearing cover keeping the crankshaft in vertical position and tu...

Page 9: ...e hose Clean Reset and Replace worn parts Check suction lines on inlet of pump for restrictions Check for proper operation Reduce oil change interval Replace seals Replace bearings Refill crankcase oi...

Page 10: ...10 LP250 5100HK PUMP DIMENSIONS MM INCHES...

Page 11: ......

Page 12: ...made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability under this...

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