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GP8055(-1000)/GP8060(-1000)/GP8065(-1000)

PUMP REPAIR INSTRUCTIONS

6)  Remove tension screw (36C) and take                            

seal sleeve (39) together with all mounted 

parts out of the drive.  Pull plunger pipe 

out of the seal assembly and check for any 

damage.  Carefully, remove seal rings (40) 

and sleeves (42) with a screw driver.

4) The spring tension cap (51A, 52A) is 

screwed together with the valve seat (51B 

or 52B). Remove spring tension cap.  Take-

out springs (51E, 52E) and valve plate (51C, 

52C). Check sealing surfaces and O-rings 

(51D, 52D).  Replace worn parts. When 

reassembling, coat threads of valve seat with 

silicon grease or molycote anti-seize Cu-7439. 

Before refitting the valves, clean the seal-

ing surfaces in the casing and check for any 

damage. Tighten bolts (58) to 133 Ft-lbs (180 

Nm); check torque tension after 8-10 operating 

hours.

5)

  

Remove hexagon nuts (49A) and 

valve casing together with seal case 

(38) from crankcase (1). If neces-

sary, carefully tap the valve casing 

(50) past the centering stud (50A) 

using a rubber hammer.

IMPORTANT!

  If necessary, sup

-

port the valve casing by resting it on 

wooden blocks or by using a pulley.

Valve Inspection and Repair

 1)    Remove bolts (58).

 2)   Remove discharge 

casing (50B) up and away. 

       

3)   Take out pressure springs 

(57A).  Pull out assembled     

valves (51 & 52) with valve pull-

ing tool (07662).

To Check Seals and Plunger Pipe

Summary of Contents for GP8055

Page 1: ...ages 6 7 Repair Kits Tool List Torque Specifications page 8 Troubleshooting Chart page 8 Repair Instructions pages 9 11 Dimensions back page Warranty Information back page Triplex Ceramic Plunger Pump...

Page 2: ...lar advantage where INSTALLATION INSTRUCTIONS continuous operation is involved The pump can also be run against the recommended direction of rotation if operated periodically or at reduced pressure If...

Page 3: ...system contact Giant Specifications Models GP8055 GP8055 1000 Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above H...

Page 4: ...system contact Giant Specifications Model GP8060 GP8060 1000 Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above H...

Page 5: ...ing system contact Giant Specifications Model GP8065 GP8065 1000 Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified abov...

Page 6: ...6 Exploded View GP8055 1000 GP8060 1000 GP8065 1000...

Page 7: ...9 17422 Add optional extended dip stick assembly sold separately Item Part Description Qty 43 05278 Sleeve Support Ring GP8055 3 43 05070 Sleeve Support Ring GP8060 3 43 05118 Sleeve Support Ring GP80...

Page 8: ...NM TOOL NEEDED 17 05038 Hexagon Socket Screw 64 87 10mm allen wrench 24 05047 Connecting Rod Hexagon Socket Screw 37 50 8mm allen wrench 33B 05054 Clip Ring n a Industrial Snap ring pliers 36C 05062...

Page 9: ...of valve seat with silicon grease or molycote anti seize Cu 7439 Before refitting the valves clean the seal ing surfaces in the casing and check for any damage Tighten bolts 58 to 133 Ft lbs 180 Nm c...

Page 10: ...eve with anti corrosive grease e g molycote no Cu 7439 in its fitted area towards the crankcase Insert the seal sleeves in to their crankcase fittings Lightly coat the threads of the tension screw 36C...

Page 11: ...ghten the screws 17 at 64 Ft lbs 87 Nm Seal 32A must always be installed so that the seal lip on the inside diameter faces the oil Possible axial float of the seal adaptor 33 is compensated with shims...

Page 12: ...roduct as a component part 5 Changes or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals p...

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