Giant-Vac 35hp Series Assembly Instructions Manual Download Page 1

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ASSEMBLY INSTRUCTIONS

SAFETY RULES

PARTS LIST

35hp series

Truck Loader

Actual product differs from product pictured above

Model No.

Description

3800023 TLB35252BVG

Manual No. 3100011

Revision: - 01/01/09

Summary of Contents for 35hp Series

Page 1: ...ASSEMBLY INSTRUCTIONS SAFETY RULES PARTS LIST 35hp series Truck Loader Actual product differs from product pictured above Model No Description 3800023 TLB35252BVG Manual No 3100011 Revision 01 01 09 ...

Page 2: ...justments necessary Before assembly please take a moment and record your model number and serial number below for future reference both numbers are located on the silver tag adhered to the engine side of the impeller housing assembly Model number_______________________________ Serial number________________________________ Also be sure to promptly fill out and return the warranty registration enclo...

Page 3: ... drain the machine indoors Check that operator s presence controls safety switches and shields are attached and functioning properly Do not operate unless they are functioning properly OPERATION Never run an engine in an enclosed area Operate only in the daylight or with good artificial light keeping away from holes and hidden hazards Be sure all components are securely in place and in good operat...

Page 4: ...pproaching blind corners shrubs trees or other objects that may obscure vision EMISSIONS Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label MAINTENANCE AND STORAGE Always observe safe refueling and fuel handl...

Page 5: ... manufacturer s warranty 3 unit assembly set up Note Please refer to Parts List for correct part identification and placement Parts list reference numbers are called out by sheet number followed by reference number s on that sheet 1 1 indicates Sheet 1 reference number 1 2 32 34 38 indicates Sheet 2 reference numbers 32 through 38 excluding 33 etc Important Safety Note To prevent unit rollover dur...

Page 6: ...followed by Intake Nozzle 2 11 with handle pointed upwards and toward hose Tighten clamps securely HOSE SUPPORT BOOM ASSEMBLY Attach yoke end of Threaded spring guide 5 5 to second thru hole of horizontal boom member 5 2 with one 1 2 13 x 3 hex bolt 5 3 securing with 1 2 13 lock nut 5 4 Do not over tighten lock nut Note Be sure spring guide and chain eye at end of boom are both toward bottom of bo...

Page 7: ... top bracket on stack then dropping bottom portion into bottom bracket 1 2 Catch S hook on one end of boom support chain 5 9 into chain eye at end of horizontal boom member Slip other end of chain through eye clip atop hose support band then adjust chain length between hose and boom to about three feet 3 4 of total length by slipping S hook on end of chain through appropriate mid link ...

Page 8: ...cut a 16 diameter hole in the door at that location Install a rubber gasket around the hole to prevent debris blow by an old 13 or 14 inner tube works fine CONNECTING UNIT TO TOWING VEHICLE Install appropriate trailer plug onto end of unit wiring harness to match socket on towing vehicle Wiring scheme is as follows Red Right signal Yellow Left signal Brown Taillights Green Ground Raise or lower su...

Page 9: ...or partially frozen run the machine at full throttle Lower intake hose boom assembly until nozzle floats 2 3 inches from the ground then adjust engine throttle so that when nozzle is pushed to the ground suction can be broken with moderate effort using three fingers of one hand This will make operation relatively easy and comfortable Time and experience will be your best guide in finding the most ...

Page 10: ...nd lubricants Failure to follow manufacturer s recommendations may void manufacturer s warranties Lubricate impeller shaft bearings every 50 hours of operation Use a high quality bearing grease available from your local dealer or auto parts store Maintain tire pressure as indicated on tire sidewall Replace worn or damaged tires promptly Keep engine free from a buildup of grass leaves or excessive ...

Page 11: ... is recommended to disconnect the battery Store fuel in an approved clearly marked container NO NOT store gasoline powered equipment or fuel containers in any closed area where heat radiating appliances or open pilot lights are present unless the fuel has been completely drained from the power equipment and the fuel containers REPLACEMENT PARTS Replacement parts are available from your local Giant...

Page 12: ...warranty is expressly limited to the replacement or repair at an authorized servicing Giant Vac dealer or at a point designated by us of such parts as appear to us to have been defective All defective parts have to be returned freight prepaid before credit will be issued We shall not be liable for transportation charges in connection with the replacement or repair of defective parts This warranty ...

Page 13: ...8 10 9 11 12 13 14 GIANT VAC INC Model 3001 3001CHW Sheet 1 of 5 Engine Group R0603 1 4 5 6 4 3 15 16 17 1 Trailer Frame and Fenders present on CHW models only 7 2 ...

Page 14: ... 1 16 31826 Battery Cable Positive 48S 1 17 39018 Battery 1 Items Not Shown 31453 Pusher Bolts 3 40185 Fuel Tank 2009 EPA 1 31828 Compression Fitting 1 4 x 1 4 1 31753 Copper Tubing 1 4 1 40173 Fuel Tank Cap 2009 EPA 1 31755 Fuel Line Rubber 1 4 1 39190 Valve Oil Drain 1 61215 Lock on Hose 1 2 1 61233 Hydraulic Adapter 14MM 1 61234 Seal 14MM 1 34041 Clamp 1 2 2 37172 Guard Belt Bearing Pulley 1 37...

Page 15: ...1 2 3 4 5 6 7 8 9 9 10 11 GIANT VAC INC Model 3001 3001CHW Sheet 2 of 5 Intake Group R0603 1 See Engine Group ...

Page 16: ...31008 3 8 Lock Washer 13 4 31009 3 8 16 Hex Nut 13 5 20159 Flange Intake 16 Straight SKID Model 1 5 34058 Flange Intake 16 90 Degrees TM Model 1 6 31078 1 2 Lock Washer 12 7 31022 1 2 13 Hex Nut 12 8 34022 Intake Hose 16 x 7 1 9 34024 Hose Clamp 16 4 10 40111 Band Hose Support 16 with Hardware 1 31141 5 16 18 x 3 1 2 Hex Bolt Support Band Hardware 1 31004 5 16 18 Hex Bolt 2 11 20157 Intake Nozzle ...

Page 17: ...1 2 3 3 4 5 7 6 GIANT VAC INC Model 3001 3001CHW Sheet 3 of 5 Discharge Group R0603 1 See Engine Group ...

Page 18: ...Group REF PART NO NO DESCRIPTION QTY 1 24628 Stack Elbow Assembly 1 2 31086 1 2 13 x 1 3 4 Hex Bolt 12 3 31043 1 2 Flat Washer 24 4 31078 1 2 Lock Washer 12 5 31022 1 2 13 Hex Nut 12 6 34026 Discharge Hose 12 x 6 Metal 1 7 34049 Squeeze Ring 12 1 Revision 03 08 ...

Page 19: ...thru See Engine Group 2 3 4 5 6 7 8 9 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 24 GIANT VAC INC Model 3001 3001CHW Sheet 4 of 5 Trailer Group R0603 1 29 15a 15a 26 27 28 30 ...

Page 20: ... 1 15 32154 1 2 13 x 1 1 4 Hex Bolt 4 15a 32155 1 2 Flat Washer 8 16 31078 1 2 Lock Washer 4 17 32156 1 2 13 Hex End Lock Nut 4 18 33051 Tire Wheel Assembly 2 19 31148 Lug Nut 10 20 40105 Support Leg 1 21 31125 3 8 x 4 1 2 Clevis Pin 1 22 31126 Bridge Pin 1 23 31639 Stop Tail Light Assembly 2 24 31822 Wiring Harness 1 31644 Large Wiring Harness Slip On Clip 10 32012 3 8 Wiring Harness Bolt On Clip...

Page 21: ...1 2 3 4 3 4 5 6 7 8 7 6 9 GIANT VAC INC Model 3001 3001CHW Sheet 5 of 5 Hose Support Boom Group R0603 1 ...

Page 22: ...NO DESCRIPTION QTY 1 40107 Boom Vertical Member 1 2 40106 Boom Horizontal Member 1 3 31025 1 2 13 x 3 Hex Bolt 2 4 31406 1 2 13 Reverse Lock Nut 2 5 40108 Threaded Spring Guide 1 6 31110 3 4 10 Hex Nut 3 7 31023 3 4 Flat Washer 2 8 31332 Boom Spring 1 9 31140 Boom Chain 1 Revision 03 08 ...

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Giant-Vac 35hp Series, Assembly Instructions Manual

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