GHM Martens STL50 Operating Manual Download Page 19

 

 

19 

3.6  Functional safety 

The STL50 safety temperature limiter was developed according to the specifications of the 
IEC 61508. This standard describes the functional safety of safety-related programmable 
electrical and electronic systems.  

The devices is a Class B subsystem with the SIL2 requirement (single-channel). The 
safety function of the device relates to the detection and evaluation of the temperature and 
the resulting mandatory contact position of the installed relay.    

Safe state 

The safe state of the device is only provided when the relay is in idle position (closed cur-
rent principle). If the internal diagnostic system recognises an error, the relay switches to 
idle position. Therefore, a normally-open contact can be used for integration of the relay 
changeover into the monitoring device.  

Temperature probe 

Connected temperature probes are monitored for cable breaks or short-circuits. With ther-
mocouples, this is only physically possible for double thermocouples. It is not permissible 
to use simple thermocouples and connect the inputs in parallel with jumpers. If separate 
probe fittings are used, they must be installed next to each other so that they both detect 
the same temperature.   

In case of faults and errors 

If a fault occurs in the system, the cause must be rectified immediately. If the STL50 safety 
temperature limiter is decommissioned for this purpose, the process must be safeguarded 
in another manner. If there is a device error, we request that you send the device to the 
factory with a brief description of the error. 
 

STL50 safety indicators for functional safety

 

Safety-related output signal

 

Relay output

 

Test standard

 

IEC 61508

 

Inspection authority

 

TÜV NORD CERT GmbH

 

SIL

 

2

 

System

 

Type B

 

 

 

Input

 

 

 

Pt100

 

Thermocouple

 

λ

SD

 

 

(rate of detected harmless failures)

 

1740 FIT

 

1740 FIT

 

λ

SU

 

 

(rate of undetected harmless failures)

 

601 FIT

 

542 FIT

 

λ

DD

 

 

(rate of detected dangerous failures)

 

741 FIT

 

742 FIT

 

λ

DU

 

 

(rate of undetected dangerous failures)

 

127 FIT

 

105 FIT

 

 

(1 FIT = 1 failure / 10

9

 h)

 

Number of harmless failures (SFF)

 

 

96 % 

97 %

 

Average probability of failure (PFD

avg

)

 

3.80 x 10

-3

 

2.80 x 10

-3

 

Probability of failure per hour (PFH)

 

1.27 x 10

-7

 

1.05 x 10

-7

 

Duration of use of safety function

 

10 

Years 

 

 

Summary of Contents for Martens STL50

Page 1: ...Operating manual Safety temperature limiter STL50 Approved in accordance with DIN EN 14597 replacing DIN 3440 SIL 2 Save for later reference English Company brands of GHM www ghm messtechnik de...

Page 2: ...Scope of delivery 5 2 2 Features 5 2 3 Brief information 6 2 4 Dimensions 6 2 5 Connection diagrams 7 2 6 Electrical installation 8 3 Controls and functional description 9 3 1 Operating and display el...

Page 3: ...instructions use This operating manual must be kept in a location such that qualified personnel can refer to it at all times Any processes described in this operating manual may only be carried out by...

Page 4: ...However deviations cannot be entirely ruled out Therefore we cannot assume any guarantee for complete conformity The specifications in this document are checked regularly and any necessary correction...

Page 5: ...ing of the display illuminate and the cause of error is shown on the display in plain text A 24 V DC signal for an external alarm is also connected to terminals 17 18 2 1 Scope of delivery Safety temp...

Page 6: ...utton on the front side or an externally connected button ASTB like before but with exhaust temperature monitoring STW Maximum or minimum monitoring without catch Automatic reset after return to the p...

Page 7: ...7 2 5 Connection diagrams STL50 1 1R X 00 STL50 5 1R X 00 STL50 1 2RAO X 00 STL50 5 2RAO X 00...

Page 8: ...installation of electrical and elec tronic systems applicable in the respective country of use is mandatory Pt100 input The resistance of 4 per line must not be exceeded The corresponding line length...

Page 9: ...operated on 2 levels The desired parameter is opened with the button Selection within a parameter or adjustment of a value takes place with the and buttons Button combinations press buttons simultane...

Page 10: ...the operating level after this message or if no password is entered After an incorrect password has been entered three times the device enters a safety timeout for 60 minutes The progress of this saf...

Page 11: ...k value display max 28 3 C Reset with Peak value display Reset with max 28 4 C TC2 TC1 min 28 4 C max 28 4 C max 28 4 C No error Error log memory Reset with Error log memory display Deletion of error...

Page 12: ...ameter only appears with appropriate device version 3 4 Configuration level Display Description entered values are factory settings 19 2 C Pt100 Limit value 20 0 C STB max Language english deutsch Dis...

Page 13: ...out for 60 minutes With the setting 0000 and active password protection a jump to the working level takes place Change the password Change the value within the range 0000 9999 Attention Write down the...

Page 14: ...ax Safety max STW min temperature monitor min Description max Relay is deactivated when the adjusted limit value is exceeded min Relay is deactivated when the adjusted limit value is undercut Limit va...

Page 15: ...ding measuring range Function of the analog output OFF Analog output is switched off 0 20 Analog output 0 20mA and or 0 10V 4 20 Analog output 4 20mA and or 2 10V 0 20 22 Analog output 0 20mA and or 0...

Page 16: ...onfiguration level 19 2 C Pt100 Limit value 20 0 C STB max Background lighting of the display AUTO Lighting only goes out after only 2 min if a button is not pressed In case of an error and if the rel...

Page 17: ...nnot be changed because the parameter lock is activated for the configuration level An incorrect password was entered for the security area The dis play returns to password entry after 3 seconds After...

Page 18: ...ect at the terminals of the Pt100 Check connection lines and Pt100 probes The measurement exceeds the maximum temperature for Pt100 probes The measurement undercuts the minimum temperature for Pt100 p...

Page 19: ...to use simple thermocouples and connect the inputs in parallel with jumpers If separate probe fittings are used they must be installed next to each other so that they both detect the same temperature...

Page 20: ...ge of 24 V DC is connected to the appropriate terminals for an external alarm After the simulator changes the temperature back to the good range the STL50 functions correctly if the relay is reactivat...

Page 21: ...ature probe TR293 TR296 Thermocouple Safety temperature probe TC293 TC293 T R C 293 NL M20x1 5 Nominal length Clamping gland moveable AF27 85 G 1 2B 9mm 3mm 40 11 EL M20x1 5 Extension tube Installatio...

Page 22: ...lectronic safety related systems Input Pt100 in the range 100 0 600 0 C or 100 600 C 3 wire connection maximum resistance 4 per wire Probe current 1 mA no independent heating Thermocouple Type J Fe Cu...

Page 23: ...00 C 5 Thermocouples J Fe CuNi 100 0 800 0 C 100 800 C K NiCr Ni 150 1200 C N NiCrSi NiSi 150 1200 C S Pt10Rh Pt 0 1600 C 2 1R 1 Alarm output relay 2RAO 2 relay outputs analog output 3 0 230 V AC 10 5...

Page 24: ...ice has been cleaned and packaging which prevents damage to the device is used and 3 a safety data sheet for the measuring medium is affixed to the outside of the package if the device has come into c...

Page 25: ...25 9 Declaration of Conformity...

Page 26: ...d 0010 Input Decimal place One Sensor correction 0 0 C Operating mode STBmax Limit value Alarm output 20 C Hysteresis Alarm output 2 C Max Temperature difference of the thermocouples 40 C Pre alarm fu...

Page 27: ...27...

Page 28: ...GHM Group Martens GHM Messtechnik GmbH Kiebitzh rn 18 22885 Barsb ttel Germany Phone 49 40 670 73 0 info ghm group de www ghm group de 28 V2 51 15 03 2018...

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