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7

Signet 2540 High Performance Flow Sensor

lower hex nut 

and jam nuts

sensor flange

18 inch 

threaded rods

359 mm (14.14 in)

process pipe (side view)

direction

of flow

alignment rod

Upper hex nuts

(3/16 x 1/4-20)

1/4 in. lock 

washers

 

sensor

fitting

bleed valve

lower hex nuts

(3/16 x 1/4-20)
jam nuts

(5/32 x 1/4-20)

359 mm

(14.14 in.)

sensor

fitting

UNDER PRESSURE!

Fig. 8

Fig. 9

"H"

process

pipe wall I.D.

sensor

fitting

upper hex nuts

& lockwashers

lower hex nuts

jam nuts

sensor

flange

cap nuts

female pipe fitting

FLOW

alignment

rod

sensor

flange

process pipe

(top view)

The flow sensor alignment rod

 

MUST

 

be

parallel to the process pipe as shown.

flow direction

Fig. 6

Fig. 7

A.

  Thread one hex nut onto each of the three threaded rods 

included in package.  Install threaded rod with a lock 
washer onto the sensor fi tting.  Secure rods in place by 
tightening each hex nut against the sensor fi tting. (Fig. 4)

B.

  Thread one jam nut and lower hex nut onto each threaded 

rod so that the top surface of each nut is at the proper "H" 
dimension for your pipe.  Secure each hex nut with a jam 
nut. (Fig. 5)

C.

  Insert the fl ow sensor into the sensor fi tting, making 

sure the alignment hole on the sensor fl ange is pointing 
downstream.

D.

  Place the alignment rod in the alignment hole on the 

sensor fl ange.  Align the fl ange so rod is parallel to the 
process pipe. (Fig. 6)

E.

  Thread upper hex nuts with lock washers until they contact 

the sensor fl ange and tighten.  Check for proper "H" 
dimension and readjust if necessary. (Fig. 7)

A.

  Thread one hex nut onto each of the three threaded rods 

included in package.  Install threaded rod with a lock 
washer onto the sensor fi tting.  Secure rods in place by 
tightening each hex nut against the sensor fi tting. (Fig. 4)

B.

  Thread one jam nut and lower hex nut onto each threaded 

rod so that the top surface of each nut is 359 mm 
(14.14 in.) from the top surface of the sensor fi tting.  
Secure each hex nut with a jam nut. (Fig. 8) 

 

CAUTION:  This setting is critical to ensure an

 

adequate sensor seal and to prevent the rotor

 

from hitting the isolation valve orifi ce 

 

during installation. 

C.  

Wipe the sensor body with a dry, clean cloth.  Orient the 
alignment hole on the sensor fl ange to point 

downstream

.  

Place the slotted fl ange over the threaded rods.  Lower the 
sensor into the fi tting until the sensor fl ange rests on the 
lower hex and jam nuts.

D.

  Secure the sensor with lock washers and upper hex nuts 

on the top of the fl ange.  Before tightening, align the 
sensor fl ange so that the alignment rod is parallel and level 
with the process pipe. (Fig. 6 & Fig. 9)

E.

  Make sure the bleed valve is closed 

(full clockwise position). 

sensor fitting

hex nut

Lock washer

Fig. 4

Fig. 5

process pipe

lower hex nuts

(3/16 x 1/4-20)
jam nuts

(5/32 x 1/4-20)

"H"

sensor fitting

hex nut &

lock washer

Standard Sensor Installation

Hot-Tap Sensor Installation

Summary of Contents for Signet 2540

Page 1: ...w Sensor English Warranty Statement 2 Product Registration 2 Safety Information 2 Dimensions 2 Speci cations 3 Sensor Wiring 3 Electronics Module Installation and removal 4 Installation 5 Calculating...

Page 2: ...ct Registration Form If this is a pdf manual digital copy click here Warranty Information Product Registration Safety Information 1 Do not remove from pressurized lines 2 Do not exceed maximum tempera...

Page 3: ...ils This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interfere...

Page 4: ...g making sure module is fully seated The tip of the electronic module must bottom out in the sensor housing Replace the liquid tight connector assembly Note Apply thread sealant to the liquid tight co...

Page 5: ...tting into pipe tting Fig 1 pipe fitting process pipe pipe sealant recommended sensor fitting customer supplied nipple 40 x 50 mm 1 50 x 2 in long customer supplied ball or gate valve process pipe si...

Page 6: ...40 3 4 764 4 734 4 649 4 576 4 4 714 4 684 4 590 4 510 5 4 586 4 567 4 467 4 374 6 4 480 4 460 4 344 4 222 8 4 280 4 249 4 110 3 968 10 4 048 4 023 3 863 3 755 12 3 830 3 811 3 655 3 555 14 3 705 3 68...

Page 7: ...allel to the process pipe Fig 6 E Thread upper hex nuts with lock washers until they contact the sensor ange and tighten Check for proper H dimension and readjust if necessary Fig 7 A Thread one hex n...

Page 8: ...vel mount cable port to prevent cable pinching Use a 3 8 inch wrench or socket to turn the installation tool shaft clockwise until it is seated in the hole at the top of the sensor ange I Wearing safe...

Page 9: ...ng plate and tool H Wearing safety face protection cover the bleed valve with suitable protection rag towel etc and open the bleed valve ccw rotation to relieve internal pressure Pull sensor up until...

Page 10: ...in 1 4483 0 383 18 in 1 1390 0 301 20 in 0 9146 0 242 22 in 0 7506 0 198 24 in 0 6311 0 167 SCH 40S STAINLESS STEEL PIPE PER ANSI B36 19 PIPE SIZE K Factor PULSES U S GAL K Factor PULSES LITER 1 in 1...

Page 11: ...0 4 in 24 668 6 517 5 in 15 480 4 090 6 in 10 691 2 825 8 in 5 9733 1 578 10 in 3 7983 1 004 12 in 2 6198 0 692 14 in 2 1557 0 570 16 in 1 6444 0 434 18 in 1 3036 0 344 20 in 1 0533 0 278 22 in 0 8689...

Page 12: ...otor kit 2540 PEEK Bearing old version 3 2540 321 159 000 623 Rotor Kit 2540 Tungsten Carbide Pin 3 2540 322 159 000 864 Rotor kit Stainless Steel pin P52504 3 159 000 866 Rotor pin Tungsten Carbide P...

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