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ULTIMA series

USER MANUAL

Summary of Contents for 1300 LX

Page 1: ...ULTIMA series USER MANUAL...

Page 2: ...ure that our products are continually improved GETINGE LANCER reserves the right to make any changes to their features relating to technical developments Drawings and photos are non contractual ORIGIN...

Page 3: ...CHAPTER 3 ULTIMA SERIES WASHERS 9 1 OPERATOR INTERFACES 9 1 1 TOUCH SCREEN 9 1 2 ICON LIST 9 1 3 ALPHANUMERIC KEYPAD 10 2 EMERGENCY STOP BUTTON 11 3 FUNCTIONS ACCESS BY LEVEL CODE 11 4 SAFETY ADVICES...

Page 4: ...20 8 5 OPERATING MODES 20 8 6 PRINTER MAINTENANCE 20 8 7 NOTE PRINTING 21 9 USING OF THE ACCESSORIES 22 9 1 SOME EXAMPLES 22 9 2 FITTING THE BASKETS 24 9 1 LOADING GLASSWARE 26 CHAPTER 4 LAUNCHING A...

Page 5: ...R ALARMS LIST 53 4 2 VALIDATION MONITOR PRO KIT ALARMS OPTION 55 4 3 CONDUCTIVITYMETER ALARMS OPTION 55 CHAPTER 8 MAINTENANCE OF THE WASHER 57 1 CHAMBER FILTERS 57 2 REGENERATING OF SOFTENER OPTION 58...

Page 6: ...OF WATER PER OPERATION AND MODEL 67 1 3 LABELLING OF WATERS ACCORDING TO STANDARD AND OPTIONS 67 1 4 WATERS USED ON FACTORY PROGRAMMED CYCLES ACCORDING TO STANDARD AND SOFTENER OPTION 68 1 5 810 LX 81...

Page 7: ...X and 815 LX using hot HEPA filtered air or the automatic electric door locking for the users comfort and safety Some of the main features of ULTIMA series washers User friendly touch screen that prov...

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Page 9: ...standards a CE conformity declaration is delivered with the machines 1 3 MANUFACTURER This ULTIMA series washer is manufactured in our Center of Excellence for glassware washers GETINGE LANCER 30 Bd...

Page 10: ...hemical products used Installation and maintenance must be carried out by staffs who have received training for this equipment 3 PRODUCT ADDITIVE LIABILITY ULTIMA series washers must be used under nor...

Page 11: ...Login Logout Page Up Page Down Information System Door Open Door Close Light Back Confirm Close Documentation Program Edit Program Sampling Start Abort Stop Clear Alarm Cycle Details Alarm History Exp...

Page 12: ...nagement System Reset Equipment ID Water Supplies Chemical Supplies Sequence Names Door Management Drying Regulation Download File Upload File Reboot System 1 3 ALPHANUMERIC KEYPAD When you press on a...

Page 13: ...ermine the reason for the stop command and before resetting the emergency stop button In order to reset the machine turn the stop button red head clockwise or insert and turn the key only for emergenc...

Page 14: ...solvents or other cleaning agents ensure that they have been purged from the items to be cleaned and allow potentially harmful or flammable fumes to dissipate before placing them in the apparatus In t...

Page 15: ...VE ENVIRONMENT OR TO USE SOLVENTS HYDROCARBONS NITRIC ACID ALCOHOL ALCOHOL DERIVATIVES OR OTHER FLAMMABLE PRODUCTS IN THE MACHINE DO NOT FORCE DOOR LOCKING DEVICE DURING A WASHING CYCLE This machine u...

Page 16: ...30 kg 66 lb Upper level in the chamber 23 kg 50 lb 23 kg 50 lb 23 kg 50 lb 26 kg 57 lb 26 kg 57 lb 26 kg 57 lb Check that your basket may support the weight of your parts to be washed You should only...

Page 17: ...ened When washer is loaded washing cycle can begin Select the cycle and press the icon to start the program the door closes automatically At the end of the cycle the door opens automatically On standb...

Page 18: ...N DELIVERED WITH THE MACHINE 6 1 PRODUCT TANK AREA ONLY FOR WASHER EQUIPPED WITH A PRODUCT COMPARTMENT The washer is equipped with a product compartment capacity 2 x 10L 2 5 gal tanks located on front...

Page 19: ...DS CAN BE USED PLEASE REFER TO SUPPLIER S MATERIAL SAFETY DATA SHEET FOR SPECIFIC SAFETY AND FORMULATION INFORMATION REGARDING THE ACID USED IN THIS EQUIPMENT INCOMPATIBLE CHEMICAL LIQUIDS CAN HARM TH...

Page 20: ...nged gloves mask safety glasses Locate the container s that need to be changed Unscrew the cap s from the empty chemical bottle s and take out the chemical suction tube s Unscrew the cap s from the fu...

Page 21: ...If there is some paper in the printer when a new roll is necessary or a paper jam has occurred simply open the cover and press the paper advance button 7 4 LOADING PAPER 1 open the printer cover and...

Page 22: ...the paper advance button while the printer is on standby mode makes the paper advance However the advance button has several other functions Pressing the button once and releasing it In standby mode m...

Page 23: ...he user menu you can access to the reprinting cycles tickets and in the supervisor menu for printing program parameters configuration settings If the printer is in sleep mode the data launched from th...

Page 24: ...btain correct cleaning and to avoid breakage of fragile items Items that can be easily moved or knocked over when loaded on the PST or PSBT rack should be secured in place The GC hold down screen shou...

Page 25: ...integrated spring clip allows the star base to be moved up or down to accommodate different heights of glassware You should only use baskets that are suitable for the parts to be washed When your was...

Page 26: ...eels of basket into rail slide and begin pushing basket into chamber Once the middle wheels of basket have gone past the locking device rotate it down to lock the basket in place Push basket and rail...

Page 27: ...locked inside the chamber using a spring lock Before fitting basket you must Press the spring to release the rail Relax the pressure once the rail is completely clear RISK OF FINGER PINCH And after us...

Page 28: ...02_EN_1612 26 9 1 LOADING GLASSWARE A MINIMUM CLEARANCE OF 25 MM 1 IN IS REQUIRED BETWEEN THE END OF THE INJECTOR AND THE BASE OF THE GLASSWARE PLEASE FEEL FREE TO CONTACT GETINGE LANCER FOR ADVICE OR...

Page 29: ...the neutralizant acid Final rinse at 80 with the purified water Drying depending washer model Cooling depending washer model PROGRAMME 03 CHEMISTRY BIOLOGY Prewash with the detergent Wash with the de...

Page 30: ...EVEL Depending upon the configured security level you may be prompted to login for access to certain menus and to launch a cycle There are two types of security levels 3 1 BASIC SECURITY LEVEL 1 Press...

Page 31: ...assword is entered in the same manner as the user name Once both pieces of information have been entered the icon is pressed to complete the login process 4 LAUNCHING A CYCLE From the main menu the op...

Page 32: ...Circle graph is shown Additional information Program Sequence Phase Total Cycle Time and Phase Time is shown in the display header The wash cycle can be stopped aborted by pressing the icon During the...

Page 33: ...EN_1612 31 6 END OF CYCLE If the wash cycle is completed without incident the cycle complete display is shown Press the icon to acknowledge the cycle If washer is fitted with a door locking device the...

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Page 35: ...on is pressed the sampling menu opens The operator can select to be taken during the cycle one sample before the final rinse draining phase final rinse sampling multiple samples before each draining p...

Page 36: ...mple will open a menu in which you can perform different functions related to program cycles Pressing the icon will allow you to view the program setup for the current cycle Use the page up down icons...

Page 37: ...ULTIMA series ACCESS TO THE USER S MENU NU_ULTIMA_02_EN_1612 35...

Page 38: ...S MENU NU_ULTIMA_02_EN_1612 36 At any point you can press icon to send the program cycle data to USB or printer If the printer option is not fitted on washer the printer icon will be shown in grey to...

Page 39: ...ou to select and then prime a chemical pump Select the desired chemical pump Once you press the icon the pump will run for 60 seconds or you can press The icon can be pressed at any time during the 60...

Page 40: ...sing the icon will open a menu in which you can to select and edit ticket header and footer information and also reprint previous cycle tickets 4 1 TICKET HEADER Press the icon to display the header m...

Page 41: ...REPRINTING TICKETS Press the icon to open the reprint menu and reprint previous tickets Note if the printer option is not fitted on washer the printer icon will be shown in grey to indicate that it i...

Page 42: ...epending upon the defined security level Pressing on the icon will allow an operator to change their user name and password Each user can change his own user name and password Press icon Enter with th...

Page 43: ...gram cycles Pressing the icon will allow you to edit the program parameters The sequence selection menu is shown Press the icons to page up down Pressing on sequence name PREWASH 1 in this example wil...

Page 44: ...quipment Do not set back to back high temperature 85 c to 95 c heating phases Doing so can increase the temperature inside the machine and may activate some overheating devices To prevent this from oc...

Page 45: ..._02_EN_1612 43 On each page you must press icon to save modification Follow this same process for other sequences you desire to setup Example screens of the different sequences are shown below If you...

Page 46: ...ULTIMA series ACCESS TO THE USER S MENU NU_ULTIMA_02_EN_1612 44...

Page 47: ...chiving of printouts issued by the washer and recording of maintenance operations corrective and preventive REGARDLESS OF THE RESULTS OF THE PROCESSED CYCLE YOU MUST REVIEW THE WASHER PRINTOUTS BEFORE...

Page 48: ...measured both the preset and measured values are printed out Recirculation pump pressure a pressure sensor will measure and print out the value If the value is higher than the set value an alarm will...

Page 49: ...r verification of proper functioning of the recirculating pump Two flow meters measure the exact quantity of chemical taken by the machine during the cycle One water level pressure stat for verificati...

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Page 51: ...he electrical control circuit has been tripped CONSULT THE MAINTENANCE DEPARTMENT Abnormal noise One of the washing arms is touching one or more of the items to be washed Check the loading of the wash...

Page 52: ...tive in Standby mode Pressing the icon will allow you to export the alarm history data to USB or the printer by pressing on the appropriate icon If the printer option is not fitted on washer the print...

Page 53: ...nfigured ENTER A BATCH ID Required batch ID is missing DOOR OPEN Door is opened or unlocked ADDITIVE 1 LOW LEVEL optional for 810LX and 815 LX The following message is displayed at the start of the cy...

Page 54: ...of the upcoming preventative maintenance is shown on the display Acknowledge the reminder Schedule a preventative maintenance service call REGENERATION RENEWAL only for washers with regeneration The f...

Page 55: ...nd valves 10 FILLING FAULT PURIFIED WATER During the filling phase the water high level switch was not reached within the configured filling time Check opening of valves Check pressure of water supply...

Page 56: ...TEMPERATURE INCREASE TOLERANCE parameter for water heating 52 COLUMN DRYING FAULT During the heating phase the temperature has not reached the set point within 4 minutes Check the heaters Check the p...

Page 57: ...itter look at the pressure and calibrate it if necessary Check the low limit value for the pressure alarm This value is used for this alarm Pressure transmitter must give 4mA when the pump is stopped...

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Page 59: ...HIDRIC EVEN AT LOW CONCENTRATIONS ETC DURING THE CLEANING OPERATIONS INSIDE THE CHAMBER IT IS CONVENIENT TO WEAR SAFETY GLOVES WITH GLOVES AND TO PAY ATTENTION TO THE EVENTUAL EDGE TOOLS NEEDLES INSTR...

Page 60: ...LT POT CAP AFTER FILLING WITH SALT 3 STRAINER FILTERS Check the cleanness of the strainer filters and clean them if needed Debris in the filters will increase the filling times and could activate the...

Page 61: ...NG PRODUCTS FOR EXTERIOR PANELS DETERGENTS WASHING LIQUIDS All types of detergents washing liquids and commercial soaps are generally usable as long as they do not contain chlorinated products ABRASIV...

Page 62: ...nsure the operation of the washer The preventive maintenance reduced the risks of stoppings of the washer due to breakdowns and makes it possible to lengthen the lifespan of the equipment The washer s...

Page 63: ...y tightened X X X X Check all column seals for leaks and cracks X X X X Check spray arm support seals for leaks and cracks X X X X Check spray arms and bushings for wear X X X X Check door seal and ga...

Page 64: ...readed Connection 33080026 2 Water Inlet Filter Seal 17010025 3 Spray Arm Washer 31040012 2 Heating Relay 20030007 1 9 2 RECOMMENDED SPARE PARTS 820 LX Description Part Quantity Machine Door Spring 12...

Page 65: ...y Arm Washer 31040012 2 Heating Relay 20030007 1 Drying Hepa filter 17020033 1 Fan of the dryer 23080170 1 9 4 RECOMMENDED SPARE PARTS 1300 LX Description Part Quantity Machine Door Spring 12010003 2...

Page 66: ...l 14040025 1 Bottom Door Seal 04120002 1 Column Seal 14030041 4 Threaded Connection 33080026 4 Water Inlet Filter Seal 17010025 3 Heating Relay 20030007 2 Drying Hepa filter 17020033 2 Fan of the drye...

Page 67: ...out neutral 50hz 23010036 230v tri 50hz 23010036 200v tri 50hz 23010048 Main Pump 60hz 200v tri 60hz 23010049 208v 60hz 23010036 230v tri 60hz 23010055 480v tri 60hz 23010055 400v tri 60hz 23010055 40...

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Page 69: ...PTION OF WATER PER OPERATION AND MODEL The estimated consumption of water per operation depending on the baskets used 810 LX 815 LX 820 LX 910 LX 1300 LX 1400 LX 1400LXP 1600LXP 1800 LXA Estimated con...

Page 70: ...grey part on factory programmed cycle Functions Possibility STANDARD configuration no softener SOFTENER option configuration PREWASH TIME 1 1 2 3 4 5 3 5 PREWASH TIME 2 1 2 3 4 5 3 5 PREWASH TIME 3 1...

Page 71: ...WASH TIME 0 TO 30 MN 4 4 2 2 FILLING 1 2 3 4 5 WASH TEMPERATURE 0 TO 95 C 50 85 70 90 WASH DETERGENT 0 TO 9999 ml 140 140 140 168 OPTION WASH DETERGENT 2 0 TO 9999 ml 0 0 0 0 OPTION WASH NEUTRALIZATI...

Page 72: ...1 2 3 4 5 WASH TEMPERATURE 0 TO 95 C 50 85 70 90 WASH DETERGENT 0 TO 9999 ml 140 140 140 168 OPTION WASH DETERGENT 2 0 TO 9999 ml 0 0 0 0 OPTION WASH NEUTRALIZATION 0 TO 9999 ml 70 70 70 84 RINSE TIM...

Page 73: ...1 2 3 4 5 WASH TEMPERATURE 0 TO 95 C 50 85 70 90 WASH DETERGENT 0 TO 9999 ml 103 103 103 126 OPTION WASH DETERGENT 2 0 TO 9999 ml 0 0 0 0 OPTION WASH NEUTRALIZATION 0 TO 9999 ml 51 51 51 65 RINSE TIM...

Page 74: ...1 2 3 4 5 WASH TEMPERATURE 0 TO 95 C 50 85 70 90 WASH DETERGENT 0 TO 9999 ml 126 126 126 149 OPTION WASH DETERGENT 2 0 TO 9999 ml 0 0 0 0 OPTION WASH NEUTRALIZATION 0 TO 9999 ml 61 61 61 75 RINSE TIME...

Page 75: ...1 2 3 4 5 WASH TEMPERATURE 0 TO 95 C 50 85 70 90 WASH DETERGENT 0 TO 9999 ml 201 201 201 252 OPTION WASH DETERGENT 2 0 TO 9999 ml 0 0 0 0 OPTION WASH NEUTRALIZATION 0 TO 9999 ml 103 103 103 126 RINSE...

Page 76: ...LLING 1 2 3 4 5 WASH TEMPERATURE 0 TO 95 C 50 85 70 90 WASH DETERGENT 0 TO 9999 ml 201 201 201 252 OPTION WASH DETERGENT 2 0 TO 9999 ml 0 0 0 0 OPTION WASH NEUTRALIZATION 0 TO 9999 ml 103 103 103 126...

Page 77: ...LLING 1 2 3 4 5 WASH TEMPERATURE 0 TO 95 C 50 85 70 90 WASH DETERGENT 0 TO 9999 ml 238 238 238 299 OPTION WASH DETERGENT 2 0 TO 9999 ml 0 0 0 0 OPTION WASH NEUTRALIZATION 0 TO 9999 ml 126 126 126 149...

Page 78: ...FILLING 1 2 3 4 5 WASH TEMPERATURE 0 TO 95 C 50 85 70 90 WASH DETERGENT 0 TO 9999 ml 400 400 400 503 OPTION WASH DETERGENT 2 0 TO 9999 ml 0 0 0 0 OPTION WASH NEUTRALIZATION 0 TO 9999 ml 200 200 200 25...

Page 79: ...RATURE 85 C TO 95 C HEATING PHASES DOING SO CAN INCREASE THE TEMPERATURE INSIDE THE MACHINE AND MAY ACTIVATE SOME OVERHEATING DEVICES TO PREVENT THIS FROM OCCURRING WE RECOMMEND TO PROGRAM A MINIMUM 3...

Page 80: ...LLING 1 2 3 4 5 WASH TEMPERATURE 0 TO 95 C WASH DETERGENT 0 TO 9999 ml OPTION WASH DETERGENT 2 0 TO 9999 ml OPTION WASH NEUTRALIZATION 0 TO 9999 ml RINSE TIME A 0 TO 30 MN FILLING 1 2 3 4 5 RINSE A TE...

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Summary of Contents for 1300 LX

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