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4

Safety
Usage for the intended purpose

The following types of cooling-water control valve 
are employed in the cooling-circuit return, in order 
to maintain a constant return temperature:

  CW 44

  CW 44k

The equipment may only be used within the ad-
missible pressure and temperature limits, with due 
consideration of chemical and corrosive influences.
Usage for the intended purpose also includes read-
ing and adhering to all instructions in this manual, 
particularly the safety notes.
Any other use of the equipment shall be considered 
as improper use.
Improper use also includes using equipment made 
of materials that are unsuitable for the fluid used.

Basic safety notes

Risk of serious injury

  The equipment is under pressure during opera-

tion and can get hot or cold. Only perform work 
on the equipment if the following conditions are 
satisfied:

  The pipes must be isolated from pressure.

◗ 

All fluid must be thoroughly removed from 
pipes and the equipment.

◗ 

Before carrying out any work, the higher-level 
system must be switched off and secured so 
it cannot be switched back on by unauthor-
ised persons.

◗ 

The pipes and equipment must have cooled 
to around 20 °C (lukewarm).

  The equipment may only be used with fluids that 

are not aggressive in contact with its material 
and seals. Otherwise, leaks may occur and hot 
or toxic fluid may escape.

  The equipment and its components may only 

be installed or removed by specialist personnel. 
Specialist personnel must have knowledge and 
experience of the following areas:

◗ 

Connecting pipes.

◗ 

If the admissible pressure and temperature 
ratings are exceeded, the equipment may be 
destroyed causing hot or pressurised fluid to 
escape.

◗ 

Make sure the equipment is always used 
within the admissible pressure and tempera-
ture ratings

.

You can find information on the pressure and 
temperature ratings on the rating plate and in the 
"Technical data" section.

Risk of minor injury

  There is a risk of cuts from sharp-edged internal 

parts of the equipment. Always wear protective 
gloves when working on the equipment.

  If the equipment is inadequately supported 

during installation, there is a risk of getting 
squashed if it falls. During installation, secure 
the equipment so it cannot fall. Wear sturdy 
safety boots.

Information on property damages 
or malfunctions

  Installing the equipment against the specified 

direction of flow or in the wrong location will 
result in malfunctions. This could cause damage 
to the equipment or the higher-level system. 
Install the equipment in the pipe in the direction 
of flow indicated on the body.

  Equipment made from materials unsuitable 

for the fluid used wear faster. This can cause 
the fluid to escape. Make sure the material is 
suitable for the fluid used.

Summary of Contents for CW 44

Page 1: ...Gestramat Cooling Water Control Valve CW 44 CW 44k EN English Original Installation Instructions 819615 00 ...

Page 2: ...tion of European Directives 5 Product package and description of equipment 6 Task and function 7 Storing and transporting the equipment 7 Storing the equipment 7 Transporting the equipment 7 Installing connecting and dismantling the equipment 8 Preparations for installation 8 Connecting the equipment 8 Operation 9 Adjusting the equipment 9 After operation 9 Servicing the equipment 10 Spare parts 1...

Page 3: ...vailability Always keep this Installation Operating Manual together with the system documentation Make sure that the Installation Operating Manual is available to the operator The Installation Operating Manual is part of the equipment package Hand over this Installation Operating Manual if you sell or pass on the equip ment to a third party Formatting features in the docu ment Different types of i...

Page 4: ...material and seals Otherwise leaks may occur and hot or toxic fluid may escape The equipment and its components may only be installed or removed by specialist personnel Specialist personnel must have knowledge and experience of the following areas Connecting pipes If the admissible pressure and temperature ratings are exceeded the equipment may be destroyed causing hot or pressurised fluid to esca...

Page 5: ... Foot injuries Damage to hearing This list is not exhaustive The plant operator must compile instructions for additional protective clothing in accordance with the specific risks at the site of installation Further information Application of European Directives Pressure Equipment Directive The equipment conforms to this directive see Manufacturer s Declaration section and can be used for the follo...

Page 6: ...ure On the body you will find the following information Date of manufacture Material Direction of flow Batch identification There are two types of thermostat for different outlet temperatures n thermostat for an outlet temperature from 2 to 106 C CW 44 k thermostat for an outlet temperature from 32 to 71 C CW 44k Product package and description of equipment Types of connection The equipment can be...

Page 7: ...pment is closed The bleed flow enables the equipment to react quickly to changes in the return temperature Storing and transporting the equipment Attention Storing or transporting the equipment incorrectly can damage it Seal off all openings with the supplied or comparable covers Make sure the equipment remains dry and is protected against a corrosive atmosphere Storing the equipment Store the equ...

Page 8: ...thorised person Shut off the supply lines to the equipment Drain the pipes Connecting the equipment Installation with a horizontal direction of flow and the cover facing down ensures optimum function Install the equipment in the cooling water return as close as possible to the heat exchanger Install the equipment in a water pocket If the fluid is dirty or contains foreign bodies install a dirt tra...

Page 9: ...justment approx 23 turns from the lower to the upper limit 1 turn equals a travel of 1 mm approx 4 5 to 5 0 K temperature differ ence Basic setting The orifice is still straight in its seat then rotate it 1 turn clockwise i e the valve is now open In the basic setting the outlet temperature is approx 16 2 C at an ambient temperature of 21 2 C Starting from the upper limit the basic setting corre s...

Page 10: ...lacken the sealing plugs slightly Fluid exits the system Wait until the pressure has dissipated and the equipment has drained Unscrew the sealing plug from under the cover Remove the sealing ring Dispose of the sealing ring in accordance with regulations at the location of use Slacken the screwed ends Attention The equipment is under spring tension Completely unscrew the screws evenly in turn Asse...

Page 11: ...ent or body is damaged Replace the equipment Fluid is escaping leakage A gasket is damaged Replace the damaged gasket Clean the sealing surfaces The equipment does not regulate the flow perfectly The control unit is damaged or worn Replace the equipment The equipment is working irreg ularly Inner parts open and close at intervals The pipe between the heat exchanger and the equipment is too long In...

Page 12: ...ls on the conformity assessment in accordance with European Directives in our Declara tion of Conformity or Manufacturer s Declaration You can request the valid Declaration of Conformity or Manufacturer s Declaration from the address below Modifications to the equipment not approved by us will cause this Declaration to become invalid You can find our authorised agents around the world at www gestr...

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